• No results found

Elements of Corrosion Control 317 Chapter 33 - Corrosion Control

317 Change of Material 318 Change of Environment 320 Anticorrosion Barriers 320 Electrochemical Techniques 320 Design Considerations

322 Special Features in Heat Exchanger Design

Page Content

329 Chapter 34 - Introduction to Economic Comparisons 329 Return on Investment

330 Compound Interest 330 Annual Cost or Savings

330 Present Worth and Annual Cost 331 Discounting

332 Depreciation

333 Discounted Cash Flow and PWAT 334 PWAT and Annual Costs

335 Use of Annual Cost Calculations 339 Chapter 35 - Corrosion Inhibitors 339 Definition

339 Electrochemistry 340 Aqueous Systems 341 Refrigeration Brines 342 Acids

342 Acid-Gas Scrubbing Systems 343 Nonaqueous Environments 343 Other Considerations

345 Chapter 36 - Paints and Coatings 346 Temporary Rust Preventatives 346 Paints and Coatings

365 Chapter 37 - Anti-Corrosion Barriers 365 Metallic Barriers

369 Nonmetallic Barriers

371 Chapter 38 - Cathodic Protection 371 Definition

371 Principles

377 Design and Application 378 Specialty Applications

381 Chapter 39 - Inspection and Failure Analysis 381 Inspection

384 Failure Analysis

386 Preventive and Predictive Maintenance 387 Documents and Data/Information Retrieval

Corrosion Data Survey - Metals Section, 6th Edition. (Item # 37519)

Page Content

i Introduction

i How to Use the Survey

iii Sources of Data

iii NACE References

iv Additional References

iv Acknowledgments

insert Key to Data Table

53

Page Content

insert Identification and Nominal Analyses of Metals and Alloys 1 Section 1 - Main Tables

139 Section 2 - Short Tables

155 Section 3 - High Temperature Tables 171 Section 4 - Graphs

173 Operating Limits to Steels in Hydrogen Service to Avoid Decarburization &

Fissuring

174 Time for Incipient Attack of Carbon Steel in Hydrogen Service 175 Hydrogen Sulfide vs. Low Chromium Steels

175 Phosphoric Acid vs. Type 316 Steels

175 Carbon Steels vs. 3000 ppm Hydrogen Sulfide in 5% Sodium Chloride 176 Caustic Soda Service Graph

177 Mixed Acids Graph

178 Carbon Monoxide Graph

180 Hydrochloric Acid Graph 182 Hydrofluoric Acid Graph 184 Sulfuric Acid Graph

*Corrosion Data Survey, Nonmetals Section, 5th Edition. (Item # 37517)

Page Content

v Introduction 1i Index to Corrosives

1 Aqueous Solutions of Industrial Chemicals 401 Industrial Gases and Their Aqueous Solutions

441 Beverages, Extracts, Foods, Insecticides, Medicines, and Miscellaneous 494 Worksheets: Corrosion Data Survey Nonmetals Section

Fontana, M.G., Corrosion Engineering, Third Edition, McCraw-Hill, 1986. (Item # 37711)

Page Content

1 Chapter 1 - Introduction 1 Cost of Corrosion

3 Corrosion Engineering 4 Definition of Corrosion 5 Environments

5 Corrosion Damage 9 Classification of Corrosion 9 Future Outlook

12 Chapter 2 - Corrosion Principles 12 Introduction

13 Corrosion Rate Expressions 14 Electrochemical Aspects

14 Electrochemical Reactions

19 Polarization

21 Passivity

Page Content 23 Environmental Effects

23 Effect of Oxygen and Oxidizers 24 Effects of Velocity

26 Effect of Temperature

26 Effects of Corrosive Concentration 27 Effect of Galvanic Coupling 28 Metallurgical and Other Aspects 28 Metallic Properties 32 Economic Considerations 36 Importance of Inspection

38 New Instrumentation

38 Study Sequence

39 Chapter 3 - Eight Forms of Corrosion 39 Uniform Attack

41 Galvanic or Two-Metal Corrosion 41 EMF and Galvanic Series 45 Environmental Effects

59 Combating Crevice Corrosion 59 Filiform Corrosion

63 Pitting

64 Pit Shape and Growth

66 Autocatalytic Nature of Pitting

69 Solution Composition

70 Velocity

71 Metallurgical Variables 72 Evaluation of Pitting Damage

73 Prevention

73 Intergranular Corrosion

74 Austenitic Stainless Steels

76 Weld Decay

78 Control for Austenitic Stainless Steels

83 Knife-Line Attack

85 Intergranular Corrosion of Other Alloys 86 Selective Leaching

86 Dezincification: Characteristics 88 Dezincification: Mechanism 88 Dezincification: Prevention

89 Graphitization

89 Other Alloy Systems

90 High Temperatures

55

100 Nature of Metal or Alloy 102 Combating Erosion Corrosion

104 Cavitation Damage

105 Fretting Corrosion 109 Stress Corrosion

112 Crack Morphology

114 Stress Effects

116 Time to Cracking

117 Environmental Factors 123 Metallurgical Factors

124 Mechanism

126 Multienvironment Charts 136 Classification of Mechanisms 138 Methods of Prevention 139 Corrosion Fatigue

153 Chapter 4 - Corrosion Testing 153 Introduction

153 Classification 155 Purpose

156 Materials and Specimens 157 Surface Preparation 158 Measuring and Weighing 158 Exposure Techniques 162 Duration

165 Aeration

167 Cleaning Specimens After Exposure 169 Temperature

171 Standard Expressions for Corrosion Rate 174 Galvanic Corrosion

174 High Temperatures and Pressures 176 Erosion Corrosion

181 Crevice Corrosion 184 Intergranular Corrosion 184 Huey Test for Stainless Steels 185 Streicher Test for Stainless Steels 186 Warren Test

Page Content 186 Pitting

187 Stress Corrosion 189 NACE Test Methods 191 Slow-Strain-Rate Tests 192 Linear Polarization 194 AC Impedance

198 Small-Amplitude Cyclic Valtammetry 200 Electronic Instrumentation

202 In Vivo Corrosion 204 Paint Tests 206 Seawater Tests

207 Miscellaneous Tests of Metals 212 Corrosion of Plastics and Elastomers 215 Presenting and Summarizing Data 216 Nomograph for Corrosion Rates 218 Interpretation of Results

219 Chapter 5 - Materials 219 Mechanic Properties 220 Other Properties 220 Metals and Alloys

220 Cast Irons

222 High-Silicon Cast Irons 224 Other Alloy Cast Irons 224 Carbon Steels and Irons

225 Low-Alloy Steels

226 Stainless Steels

236 Aluminum and Its Alloys 239 Magnesium and Its Alloys 239 Lead and Its Alloys 240 Copper and Its Alloys 243 Nickel and Its Alloys 244 Zinc and Its Alloys 244 Tin and Tin Plate

245 Cadmium

245 Titanium and Its Alloys 248 Refractory Metals

251 Noble Metals

253 Metallic Glasses

256 Metallic Composites 259 Nonmetallics

259 Natural and Synthetic Rubbers

263 Other Elastomers

57

Page Content

270 Polypropylene

270 Polystyrene

270 Rigid Polyvinyl Chloride (PVC)

270 Vinyls

272 Laminates and Reinforced Plastics 274 Other Nonmetallics

274 Ceramics

276 Carbon and Graphite

277 Wood

278 Chapter 6 - Corrosion Prevention 278 Materials Selection

278 Metals and Alloys 280 Metal Purification

280 Nonmetallics

281 Alteration of Environment

281 Changing Mediums

282 Inhibitors

292 Design

292 Wall Thickness

292 Design Rules

294 Cathodic and Anodic Protection 294 Cathodic Protection 300 Anodic Protection

302 Comparison of Anodic and Cathodic Protection 304 Coatings

304 Metallic and Other Inorganic Coatings

309 Organic Coatings

315 Corrosion Control Standards

315 Failure Analysis

317 Chapter 7 - Mineral Acids 317 Sulfuric Acid

319 Steel

320 Cast Iron

321 Chemical Lead

322 High-Silicon Cast Iron

323 Durimet 20

324 Nickel-Molybdenum and Nickel-Molybdenum-Chromium Alloys 326 Combined Iscorrosion Chart

327 Conventional Stainless Steels 327 Monel, Nickel, Inconel, and Ni-Resist 328 Copper and Its Alloys

328 Other Metals and Alloys

Page Content

329 Summary Chart

334 Equipment at Ambient Temperatures 334 Sulfuric Acid Plant Equipment

336 Nonmetallics

337 Nitric Acid

337 Stainless Steels

338 Class 1 Materials 342 Class 2 Materials 345 Class 3 Materials

346 Mixed Acids

346 Hydrochloric Acid

347 Class 1 Metals and Alloys 349 Class 2 Metals and Alloys 350 Class 3 Metals and Alloys 350 Aeration and Oxidizing Agents 351 Nonmetallic Materials

352 Hydrogen Chloride and Chlorine 352 Hydrofluoric Acid

353 Aqueous Hydrofluoric Acid 356 Anhydrous Hydrofluoric Acid

357 Fluorine

357 Phosphoric Acid

357 Materials of Construction

359 Miscellaneous

360 Chapter 8 - Other Environments 360 Organic Acids

402 Corrosion of Metals by Halogens 405 Corrosion of Automobiles 405 Nuclear Waste Isolation 407 Liquid Metals and Fused Salts 413 Solar Energy

414 Geothermal Energy

414 Sewage and Plant-Waste Treatment 416 Pollution Control

427 Coal Conversion 434 Pulp and Paper Industry 439 Dew Point Corrosion 439 Corrosion Under Insulation 440 Electronic Equipment

59

Page Content

441 Liquid-Metal Embrittlement or Cracking 443 Hydrogen Peroxide

443 Rebar Corrosion 443 Bolting

444 Statue of Liberty

445 Chapter 9 - Modern Theory—Principles 445 Introduction

445 Thermodynamics

446 Free Energy

447 Cell Potentials and the EMF Series

452 Applications of Thermodynamics to Corrosion 454 Electrode Kinetics

456 Exchange Current Density 458 Activation Polarization

474 Mechanisms of the Growth and Breakdown of Passive Films 482 Chapter 10 - Modern Theory—Applications

482 Introduction

482 Predicting Corrosion Behavior 483 Effect of Oxidizers 485 Velocity Effects 499 Corrosion Rate Measurements 499 Tafel Extrapolation 502 Linear Polarization

505 Chapter 11 - High-Temperature Corrosion 505 Introduction

505 Mechanisms and Kinetics 505 Piling-Bedworth Ratio

507 Electrochemical and Morphological Aspects of Oxidation 511 Oxide Defect Structure

513 Oxidation Kinetics 516 Effect of Alloying 518 Catastrophic Oxidation 519 Internal Oxidation 520 High-Temperature Materials 520 Mechanical Properties 524 Oxidation Resistance 529 Other Metal-Gas Reactions

529 Decarburization and Hydrogen Attack

534 Corrosion of Metals by Sulfur Compounds at High Temperatures

541 Hot Corrosion of Alloys

61

Metals & Alloys in the Unified Numbering System, Seventh Edition, SAE International and ASTM, 1993. (Item # 37731)

Page Content

v Introduction to the Unified Numbering System vi Index to US Designations by Base Elements

Listing of UNS Numbers Assigned to Date, with Description of Each Material Covered and References to Documents in Which the Same or Similar Materials are Described 1 Axxxxx Number Series - Aluminum and Aluminum Alloys

47 Cxxxxx Number Series - Copper and Copper Alloys

95 Exxxxx Number Series - Rare Earth and Similar Metals and Alloys 99 Fxxxxx Number Series - Cast Irons

107 Gxxxxx Number Series - AISI and SAE Carbon and Alloy Steels 121 Hxxxxx Number Series - AISI and SAE H-Steels

129 Jxxxxx Number Series - Cast Steels (Except Tool Steels)

145 Kxxxxx Number Series - Miscellaneous Steels and Ferrous Alloys 183 Lxxxxx Number Series - Low Melting Metals and Alloys

199 Mxxxxx Number Series - Miscellaneous Nonferrous Metals and Alloys 207 Nxxxxx Number Series - Nickel and Nickel Alloys

225 Pxxxxx Number Series - Precious Metals and Alloys

235 Rxxxxx Number Series - Reactive and Refractory Metals and Alloys

247 Sxxxxx Number Series - Heat and Corrosion Resistant Steel (Including Stainless), Valve Steels and Iron-Base “Superalloys”

271 Txxxxx Number Series - Tool Steels, Wrought and Cast 279 Wxxxxx Number Series - Welding Filler Metals

311 Zxxxxx Number Series - Zinc and Zinc Alloys

Cross Index of Commonly Known Documents Which Describe Materials Same as or Similar to Those Covered by UNS Numbers

315 AA (Aluminum Association) Numbers

321 ACI (Steel Founders Society of America) Numbers

325 AISI (American Iron and Steel Institute) including SAE (Society of Automotive Engineers) Numbers (Carbon and Low Alloy Steels)

331 AMS (SAE/Aerospace Materials Specification) Numbers 339 ASME (American Society of Mechanical Engineers) Numbers 349 ASTM (American Society for Testing and Materials) Numbers 379 AWS (American Welding Society) Numbers

385 Federal Specification Numbers

391 MIL (Military Specification) Numbers

397 SAE (Society of Automotive Engineers) “J” Numbers 405 Index by Common Trade Designations

Moniz, B.J., and Pollock, W.I., eds., Process Industries Corrosion: The Theory and Practice, NACE, 1986. (Item # 37521)

Page Content

Basics Phenomena

1 Forms of Corrosion

11 Electrochemical Principles of Corrosion 21 Environmental Cracking

31 Hydrogen Effects on Steel 45 High Temperature Corrosion

Testing

67 Field Coupon Corrosion Testing 85 Field Applications of Electrochemistry 123 Evaluation Tests for Intergranular Corrosion

Overviews

171 Corrosion in Petroleum Refineries 191 Corrosion in the Pulp and Paper Industry

Environments Waters

205 Cooling Water Treatment

215 Boiler Feedwater and Steam Condensate 227 Microbiologically Influenced Corrosion

Acids

243 Sulfuric Acid

259 Nitric Acid

265 Hydrochloric Acid and Hydrogen Chloride 275 Hydrochfluoric Acid and Hydrogen Fluoride

287 Organic Acids

Others

297 Alkalies and Hypochlorites

311 Ammonia

315 Halogens

353 Sulfur Compounds - Low Temperature 367 Sulfur Compounds - High Temperature

Metals Ferrous

373 Carbon and Low Alloy Steels

405 Weathering Steels

415 Austenitic Stainless Steels

427 Ferritic and Duplex Stainless Steels 445 High Temperature Wrought Alloys

Nonferrous

461 Nickel

479 Copper

503 Titanium

529 Zirconium

545 Tantalum and Niobium

63

Page Content

551 Aluminum

Others

567 Cladding and Overlay Nonmetals

Polymers

573 FRP Design

577 Thermoplastics

589 Elastomeric Linings 603 Protective Coatings

Ceramics

639 Types of Ceramics

649 Acid Brick Linings

661 Refractories

Others

681 Glass

695 Glass-Lined Steel 703 Carbon and Graphite

711 Wood

Equipment and Practice Equipment

721 Materials Standards

727 Vessel Design

739 Welding

759 Corrosion Under Thermal Insulation 769 Corrosion from Process Modifications

Practice

775 Nondestructive Testing

783 Failure Analysis

821 Equipment Cleaning

835 Field Identification of Metals

845 Appendix A - Comparison of Stainless Steel and Nickel Alloys 851 Appendix B - NACE Glossary of Corrosion Related Terms

Uhlig, H.H., Corrosion and Corrosion Control, An Introduction to Corrosion Science and Engineering, Third Edition, John Wyley & Sons, Inc., NY, 1985. (Item # 37707)

Page Content

1 Chapter 1 - Definition and Importance 6 Chapter 2 - Electrochemical Mechanisms

16 Chapter 3 - Corrosion Tendency and Electrode Potentials 35 Chapter 4 - Polarization and Corrosion Rates

60 Chapter 5 - Passivity 90 Chapter 6 - Iron and Steel

Aqueous Environments Metallurgical Factors 123 Chapter 7 - Effect of Stress

Cold Working

Stress Corrosion Cracking Hydrogen Cracking Radiation Damage Corrosion Fatigue Fretting Corrosion

165 Chapter 8 - Atmospheric Corrosion of Iron and Other Metals 178 Chapter 9 - Corrosion of Iron and Other Metals In Soils 187 Chapter 10 - Oxidation and Tarnish

210 Chapter 11 - Stray-Current Corrosion 217 Chapter 12 - Cathodic Protection

Anodic Protection 233 Chapter 13 - Metallic Coatings 245 Chapter 14 - Inorganic Coatings 250 Chapter 15 - Organic Coatings

263 Chapter 16 - Inhibitors and Passivators

278 Chapter 17 - Treatment of Water and Steam Systems

297 Chapter 18 - Alloying for Corrosion Resistance; Stainless Steels 327 Chapter 19 - Copper and Copper Alloys

341 Chapter 20 - Aluminum and Magnesium 358 Chapter 21 - Lead

361 Chapter 22 - Nickel and Nickel Alloys 371 Chapter 23 - Cobalt and Cobalt Alloys

375 Chapter 24 - Titanium, Zirconium, and Tantalum 389 Chapter 25 - Silicon—Iron and Silicon—Nickel Alloys 392 Chapter 26 - Problems

404 Appendix

65