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Inspection and Repair Techniques

In document Easa Module 7 (Page 60-70)

546. When carrying out dye penetrant inspection, how soon after applying the developer do you check the results

a) 25 - 90 minutes b) 15 - 30 minutes c) 5 - 60 minutes

547. Why do you joggle a surface sheet a) To have a Smooth Surface Finish b) For Tear Protection

c) To increase strength

548. What types of bonding adhesion are there a) Mechanical and Specific

b) Chemical and Specific c) Chemical and Mechanical

549. What are faying surfaces a) Metal surfaces

b) Opposed surfaces c) Mating surfaces

550. When joining metals together what do you use a) Compound

b) Grease c) Paint

551. Dye penetrant at –15°

a) Needs a longer penetrating time b) Work as normal

c) Will not flow

552.

Dye penetrate developer goes pink on application because a) Colour depends on manufacturer

b)

Excess penetrate has not been cleaned properly c) It is normal

553. Magnetic flux detection will show a) Longitudinal only

b) Lateral only

c) Longitudinal and lateral deflection

554.

Dye penetrate kits should be stored

a) In a Dark damp cupboard b) In direct sunlight to keep it dry c) Out of sunlight in a dry place 555. For an eddy current inspection

a) Paint needs to be removed

b) Paint does not need to be removed c) Special grease must be applied

556. Corrosion which attacks the crystals of the metal is called a) Magnetic flow

b) Ultrasonic c) Electro-flow

557. The three phases of eliminating corrosion are

a) Immediately on removal of the item from the chalk cabinet b) When the item is quite hot

c) When the item is quite cool

558. Microbiological corrosion is usually present a) Magnetic flux

b) Electro-flux c) Dye penetrate

559. The most corroded part in galvanic corrosion is

a) Allowed to cool room temperature as slowly as possible b) De-magnetised before returning to service

c) Allowed to lose any residual magnetism over a long a period possible 560. Corrosion by erosion and cavitations is caused by

a) The temperature has no effect

b) The canister must be locally warmed before use c) The penetrate tends to precipitate

561. The artificial production of a film of hydroxide on the surface of aluminium or any of its alloys is commonly called

a) Alodizing b) Anodizing c) Parco lubrizing

562.

Inter granular corrosion in structural aluminium alloy parts

a) Is not likely to occur in parts fabricated from heat-treated sheet aluminum b) May be detected by white powdery deposit formed on the surface of the metal c) Cannot always be detected by surface indications

563. Galvanic action caused by dissimilar metal contact my be best prevented by a) Priming both surfaces with a light coat of zinc chromate primer

b) Applying non-porous dielectric material between the surfaces c) Special precautions are not required if they are properly bonded 564. Corrosion caused by electrolytic action is the result of

a) Excessive anodization

b) Contact between two unlike metals c) The wrong quenching agent

565. What type of corrosion attacks grain boundaries of aluminium alloys which are improperly or inadequately heat treated?

a) Surface b) Stress

c) Inter granular

566. Exfoliation corrosion is/are a) Worm casts

b) Layers of corrosion c) Fretting corrosion

567. Inter granular corrosion is caused by false heat treatment. On stainless steel exhaust to detect

a) Measure tensile strength b) Test material hardness

568. Crevice corrosion due bad design and a) Bad sealing

b) Wrong heat treatment c) To close spacing

569. On aluminum corrosion remove corrosion with aluminum wool a) And steel wool

b) But no steel wool c) And a wire bush

570. After aluminum corrosion is removed treat first with a) Paint

b) Sealant

c) Aluchrome 1200

571. Exfoliation corrosion is/are a) Worm casts

b) Layers of corrosion c) Fretting corrosion

572. Inter granular corrosion is caused by false heat treatment. On stainless steel exhaust to detect

a) Measure tensile strength b) Test material hardness

c) Measure magnetic permeability 573. Crevice corrosion due bad design and

a) Bad sealing

b) Wrong heat treatment c) To close spacing

574. On aluminum corrosion remove corrosion with aluminum wool a) And steel wool

b) But no steel wool c) And a wire bush

575. After aluminum corrosion is removed treat first with a) Paint

b) Sealant

c) Aluchrome 1200

576. When dissimilar metals are brought together, or the same metal in different states, one metal forms the anode and the other the cathode. Which one will suffer from corrosion?

a) The cathode b) The anode

577. After welding, stainless steel is susceptible to corrosion known as a) Weld deterioration

b) Weld rot c) Weld decay

578. Corrosion will spread more rapidly when metals are exposed to a) High temperature

b) Dry climates c) Cool climates

579. Select the metal on which corrosion forms a greenish film a) Aluminum and its alloy

b) Copper and its alloy c) Titanium and its alloy

580. The lifting or flaking of the metal at the surface due to delamination of grain boundaries caused by the pressure of corrosion is

a) Trans granulation b) Electrolysis c) Exfoliation

581. Nitric Acid is used to identify bronze, a) It produces black powder

b) It produces white powder c) It produces brown powder

582. To remove corrosion from steel use a) Sulphuric acid

b) Chomic acid c) Phosphoric acid

583. Crevice corrosion is due a) Bad sealing

b) Vibration

c) Wrong heat treatment

584. Less noble material is anodized: with steel and aluminium a) Steel is sacrificed

b) Aluminium is sacrificed c) Both are equally noble

585. Aluminium corrosion should never be removed with a) Nylon wheel

b) Aluminum wool c) Steel wool

586. Filiform corrosion are a) Layers of corrosion b) Worm casts

c) Exfoliation corrosion 587. Exfoliation corrosion are

a) Inter granular corrosion b) Due rubbing against each other c) Layers of corrosion

588.

Inter granular corrosion is due false heat treatment. On stainless steel exhausts a) Measure magnetic permeability

b) Perform a magnetic particle check c) Dye check is sufficient

589. Chemical removal of corrosion on aluminium: use __________ , reprotect with Aluchrome 1200 and 2 layers of primer.

a) Selenic acid b) Phosphoric acid c) Chromic acid

590. For magnesium use 2 oz of chromic and 2 drops of __________ acid a) Nitric

b) Selenious c) Sulphuric

591. Corrosion on aluminum: Remove with nylon brush, neutralize with _____________, protect with aluchrome 1200 and paint 2 layers of zinc chromate.

a) Citric acid b) Phosphoric acid c) Nitric acid

592. To remove corrosion from steel use a wire brush and a) Boric acid

b) Nitric acid c) Caustic soda

593. For corrosion on _________ use 2 oz chromic & 2 drops of sulphuric acid a) Magnesium

b) Titanium c) Aluminium

594. _____ ____on aluminum alloy produces black and on steel brown powder a) Filiform corrosion

b) Freeting corrosion c) Exfoliation corrosion 595. Filiform corrosion is/are

a) Layers of corrosion b) Dissimilar corrosion c) Worm casts

596. Thrust bearings are used for a) Radial load

b) Axial load c) Journal load

597. V-mark on a bearing means a) Over size bearing

b) High speed wheel bearing c) Bearing comes is set of 2 or 3

598. 'Fill in slot' _____________ load carrying capacity. a) Increases

b) Decreases

c) Does not influence

599. ______________ colour on bearings means they are overheated a) Brown

b) Blue c) White

600. Brown colour on bearings means they are a) Rusty

b) Overheated c) Brown from oil 601. Thrust bearing carry

a) Radial load b) Axial load c) Torque load

602. 'Fill in slot' in bearing ________ the load carrying capacity a) Equalizes

b) Decreases c) Increases

603. V-marks on bearing mean a) Bearing comes in set of 2 or 3

b) Bearing can be used for axial and radial load c) Bearing for high rotational speed

604. Dots on bearings: 1 to 5 dots define _________ of bearing a) Hardness

b) Oversize c) Load capacity

605. Pipes: bend radii is ____ times diameter a) 4-5

b) 2-3 c) 3-4

606. Thrust bearings are used for a) Radial load

b) Axial load

c) Both axial and radial loads

607. Brinelling on bearings is caused by

a)

Loose wheel nut

b) Heavy landings c) Over tight wheel nut 608. Blue bearings a) Are overheated b) Are acceptable c) Must be x-rayed 609. Brown bearings a) Are overheated b) Are acceptable c) Must be x-rayed

610. Radial load = journal load bearings are e.g. a) Brass bearings

b) Needle bearings c) Wheel bearings Module 7.11 Bearings 1 3 -

611. On a thrust bearing the loads taken are a) Axial and slight radial

b) Axial and radial c) Radial only

612. On a spherical bearing it transmits

a) Predominantly radial loads with moderate axial loads b) Predominantly axial loads with moderate radial loads c) Axial and slight radial loads

613. After an aircraft lightning strike a) Bearings do not need to be checked

b) Don’t carry out an inspection unless hole is over the maximum diameter allowed c) Check full range of movement to check bearings and control surfaces

614. What do you call the effect of light dimpling on a surface of a bearing a) Calorizing

b) Austeniting c) Brinelling

615. Tapered roller bearings take a) Radial loads only

b) Radial and axial loads c) Axial loads only

616. Roller bearings for _________ radial loads than ball bearings a) Smaller

b) Same c) Greater

617. A typical use of needle bearings is for a) Wheels

b) Rod ends c) Gears

618. Bearings are cleaned with a) White spirit

b) Oil c) Solvent

619. To prevent corrosion on cleaned bearings they are a) Dryed with dry compressed air and oiled

b) Greased c) Oiled

620. Bearings should be stored _________________ and reinspected for corrosion a) Vertically b) Horizontally c) Vertically or horizontally Module 7.12Transmissions 1 3 - 621. A chain is removed by a) Springs clips

b) Nuts and bolts

c) Removing chain links on an endless chain 622. If light corrosion is found on a chain it is

a) Dye checked b) To be replaced

c) To be cleaned insp and re lubed

623. Three things which are used to classify a chain

a) Diameter of roller, pitch, distance between inner plates b) Diameter of roller, pitch, distance between outer plates c) Diameter of roller and pitch

624. If you remove a chain for routine inspection a) You are not required to proof load it

b) You are required to proof load it c) You are required to replace the chain

625. How do you remove a chain a) Remove clip

b) Remove rivets

c) Only at screwed and bolted attachment parts 626. With a new chain do you

a) Clean lubrication and fit

b) Clean lubrication and pack in grease proof paper c) Clean and lubricate after fitting

627. With a new chain you a) Clean lubrication and fit

b) Do not remove initial lubrication

c) Clean lubrication and pack in grease proof paper 628. When dismantling chains, disconnect at

a) Spring Clip b) Bolted joints c) Riveted joints

629. Chains have no quick detatch they are riveted or bolted. Maximum elongation is a) 10%

b) 5% c) 2%

630. Chains must not be twisted. To change direction use a a) Pulley

b) Bi-planar block c) Reversion link

631. A or an _______ of pipe diameter steel ball must pass through pipes when bent or dented

a) 70% b) 80% c) 90%

632. A or an _______ of flex hose diameter steel ball must pass through when bent or at dents

a) 70% b) 80% c) 90%

633. When making flare the pipe must ________________ cone

a)

Be flush with

b) Slightly protrude c) Slightly recess

634. UK flare on British AGS is

a)

37˚

b)

32˚

c)

60˚ 635. US Flare is

a)

64˚

b)

60˚

c)

37˚

636. Flareless B-Nut tighten by hand plus 1/6 to 1/3. Pressure test is _______ working pressure.

a) Same as b) 1.5 times c) 2 times

637.

A ___ diameter steel ball must pass on pipes a) 75%

b) 90% c) 80%

638. A ___ diameter steel ball must pass on a flex hose a) 90%

b) 80% c) 75%

639. Hose must be _______________ distance a) 5% longer than

b) 3% longer than c) The same length as the

640. Leather must not be used near pipes a) Because it will not skydrol resistant b) It is not strong enough for clamps c) Because of corrosion

In document Easa Module 7 (Page 60-70)

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