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MATERIAL DATA SHEET

In document Transformer Dry Type Handbook1 (Page 35-45)

Item: NEMA Grade G-10/FR4 Glass Epoxy Laminate

Description: NEMA Grade G-10/FR4 material is a continuous filament woven fiberglass sheet bonded with epoxy resin. The material has the ability to maintain excellent mechanical, electrical, and physical properties at elevated temperatures to 130°C

Standards: NEMA LI-1 Convolute Tubing: Available in an infinite number of inner diameter/outer diameter combinations

as per customer requirements.

Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Specific Gravity -- lb./in. (g/cc) 0.067 (1.85)

Rockwell Hardness (.50”) -- M Scale 98

Moisture Absorption (.062”) ASTM D-570 % 0.10

Tensile Strength (.125”) LW

CW ASTM D-638 psi (MPa) 40,000 (275) 32,000 (220) Compressive Strength, Flatwise (.50”) ASTM D-695 psi (MPa) 66,000 (455) Flexural Strength (.062”) LW Shear Strength, Perpendicular (.062”) ASTM D-732 psi (MPa) 21,500 (148) IZOD Impact Strength LW

CW ASTM D-256 ft.-lbs./in.

Notched 7.9

7.3

Bonding Strength (.50”) ASTM D-229 lb. (kg) 2,300 (1,043)

Breakdown Voltage (.062”) Condition A

D-48/50 ASTM D-149 kV 66 65 Dielectric Strength (.062”) Condition A

D-48/50 ASTM D-149 V/mil 800 750

Comparative Tracking Index (.125”) ASTM D-3638 -- 300

Arc Resistance (.125”) ASTM D-495 Seconds 130

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data

ax (314) 423-9009

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade G-11, Glass Epoxy Laminate Grade MC511AF

Description: NEMA Grade G-11 MC511AF is a high pressure laminate manufactured from a glass cloth substrate impregnated with a high temperature epoxy resin system. This grade meets or exceeds all specifications for NEMA G-11 material.

Standards: NEMA LI-1 Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Standard Color -- -- Yellow-Brown

Specific Gravity -- lb./in. (g/cc) 0.069 (1.91)

Rockwell Hardness (.125”) -- M Scale 110

Moisture Absorption (.125”) ASTM D-570 % 0.085

Tensile Strength, Lengthwise (.125”) ASTM D-638 psi (MPa) 41,000 (282.5)

Compressive Strength (.125”) ASTM D-695 psi (MPa) 50,000 (344.5)

Flexural Strength, Lengthwise (.125”) ASTM D-790 psi (MPa) 57,000 (392.7) Shear Strength, Perpendicular (.062”) ASTM D-732 psi (MPa) 21,000 (144.7) IZOD Impact Strength Lengthwise (.125”)

ASTM D-256 ft.-lbs./in.

Notched 10.0

Arc Resistance (.125”) ASTM D-495 Seconds 185

Bonding Strength (.50”) ASTM D-229 lb. (kg) 2,200 (1,000)

Temperature Index, Electrical

Mechanical -- °C 170

180

Permittivity (.125”) ASTM D-24/23 -- 4.5

Flammability Rating UL94 Class HB

Breakdown Voltage (.125”) ASTM D-149 kV 65

Dielectric Strength, Perp. - Short Time (.125”) -- V/mil 550

Volume Resistivity (.125”) -- Mega Ohms/cm 5.0 x 1010

Surface Resistivity (.125”) -- Mega Ohms 1.5 x 1010

Tg -- °C 180

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data believed to be accurate; however, the final determination regarding the suitability of any material described herein for the use contemplated, the manner of such use, and whether the use infringes any patents is the sole responsibility of the user. There is no warranty, expressed or implied, including, without

Tel (314) 423-5200 Fax (314) 423-9009

MANUFACTURERS OF

ELECTRICAL INSULATION MATERIALS

INSULATING COMPONENTS FOR POWER SYSTEMS EQUIPMENT

The Gund Company, Inc

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-1, Grade APO-1, Glass Polyester Laminate Sheet (130°C)

Description: NEMA Grade GPO-1 grades of low-pressure glass polyester laminate are made from fiberglass mat reinforced polyester composite. NEMA Grade GPO-1 is a Class B (130°C) material.

Standards: NEMA LI-1

IEC 60893 GPO-1 UPGM 201

Availability: Laminate Sheets: Thickness:

Sheet Sizes:

English Units 0.031” to 2.0”

36” x 72”, 48” x 96”

SI Units

0.8 mm to 50.8 mm

92 cm x 183 cm, 122 cm x 244 cm Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) NEMA Standard Typical Values

Standard Color -- -- Brown

Density -- lbs./in (g/cc) -- 0.066 (1.83)

Water Absorption (.125”) ASTM D-570 % 0.7 0.25

Tensile Strength ASTM D-638 psi (MPa) 8,000 (55) 9,500 (66)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 30,000 (206) 35,000 (241) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 18,000 (124) 20,000 (138)

Bond Strength (.50”) ASTM D-229 lbs. (kg) 850 (385) 1,200 (544)

Shear Strength ASTM D-732 psi (MPa) -- 16,000 (110)

UL File Number -- -- -- E323105

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 8.0 8.5

Arc Resistance ASTM D-495 Seconds 100 130

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 300 (11.8) 450 (17.6)

Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 40 > 40

Thermal Class -- -- -- Class B - 130°C

Flammability UL 94 Class HB HB

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data

ax (314) 423-9009

MANUFACTURERS OF

ELECTRICAL INSULATION MATERIALS

INSULATING COMPONENTS FOR POWER SYSTEMS EQUIPMENT

The Gund Company, Inc

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-2, NOHL Grade APO-2, Glass Polyester Laminate Sheet

Description: NOHL Grade APO-2 is a flame resistant NEMA Grade GPO-2 glass polyester laminate. This UL recognized product (QMTS2.E75481) provides V-0 flame resistance.

Availability: Laminate Sheets: Thickness:

Sheet Sizes:

English Units 0.031” to 2.0”

36” x 72”, 48” x 96”

SI Units

0.8 mm to 50.8 mm

92 cm x 183 cm, 122 cm x 244 cm Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) NEMA Standard Typical Values

Standard Color -- -- -- Red

Density -- lbs./in (g/cc) -- 0.065 (1.81)

Water Absorption (.125”) ASTM D-570 % 0.60 0.55

Tensile Strength ASTM D-638 psi (MPa) 8,000 (55) 9,000 (62)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 30,000 (206) 37,000 (255) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 18,000 (124) 22,000 (152)

Bond Strength (.50”) ASTM D-229 lbs. (kg) 850 (385) 1,080 (490)

Shear Strength ASTM D-732 psi (MPa) -- 12,500 (86)

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 8.0 9.0

Arc Resistance ASTM D-495 Seconds 150 192

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 300 (11.8) 540 (21.3)

Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 40 50

Flammability UL 94 Class V-0 V-0

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data believed to be accurate; however, the final determination regarding the suitability of any material described herein for the use contemplated, the manner of such use, and whether the use infringes any patents is the sole responsibility of the user. There is no warranty, expressed or implied, including, without

Tel (314) 423-5200 Fax (314) 423-9009

MANUFACTURERS OF

ELECTRICAL INSULATION MATERIALS

INSULATING COMPONENTS FOR POWER SYSTEMS EQUIPMENT

The Gund Company, Inc

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-3, NOHL Grade APO-3, Glass Polyester Laminate Sheet

Description: NOHL Grade APO-3 is a track and flame resistant NEMA Grade GPO-3. This UL recognized product (QMTS2.E75481) provides V-0 flame resistance in thinner thicknesses.

Availability: Laminate Sheets: Thickness:

Sheet Sizes:

English Units 0.031” to 0.094”

36” x 72”

SI Units

0.78 mm to 2.4 mm 92 cm x 183 cm

Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) NEMA Standard Typical Values

Standard Color -- -- Red

Density -- lbs./in (g/cc) -- 0.065 (1.8)

Water Absorption (.125”) ASTM D-570 % 0.50 0.55

Tensile Strength ASTM D-638 psi (MPa) 8,000 (55) 9,000 (62)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 30,000 (206) 37,000 (255) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 18,000 (124) 22,000 (152)

Bond Strength (.50”) ASTM D-229 lbs. (kg) 850 (385) 1,080 (490)

Shear Strength ASTM D-732 psi (MPa) -- 12,500 (86)

Incline Plane Track Resistance ASTM D-2303 Minutes 300 > 400

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 8.0 9.0

Arc Resistance ASTM D-495 Seconds 150 192

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 300 (11.8) 540 (21.3)

Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 40 50

Thermal Class -- -- -- Class B - 130°C

Flammability UL 94 Class V-0 V-0

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data

ax (314) 423-9009

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-3, NOHL Grade GPO-3, Glass Polyester Laminate Sheet

Description: NOHL Grade GPO-3 is a track and flame resistant NEMA Grade GPO-3. This UL recognized product (QMFZ2.E101063) offers excellent thermal endurance at an affordable price.

Standards: NEMA LI-1

IEC 60893 IEC 60893 GPO-3 UPGM 203 Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) NEMA Standard Typical Values

Standard Color -- -- Red

Density -- lbs./in (g/cc) -- 0.065 (1.8)

Water Absorption (.125”) ASTM D-570 % 0.50 0.25

Tensile Strength ASTM D-638 psi (MPa) 8,000 (55) 9,000 (62)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 30,000 (206) 37,000 (255) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 18,000 (124) 22,000 (152)

Bond Strength (.50”) ASTM D-229 lbs. (kg) 850 (385) 1,080 (490)

Shear Strength ASTM D-732 psi (MPa) -- 13,000 (90)

Incline Plane Track Resistance ASTM D-2303 Minutes 300 1000

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 8.0 9.0

Arc Resistance ASTM D-495 Seconds 150 192

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 300 (11.8) 550 (21.7)

Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 40 50

Thermal Class -- -- -- Class B - 130°C

Flammability UL 94 Class V-0 V-0

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data believed to be accurate; however, the final determination regarding the suitability of any material described herein for the use contemplated, the manner of such use, and whether the use infringes any patents is the sole responsibility of the user. There is no warranty, expressed or implied, including, without

Tel (314) 423-5200 Fax (314) 423-9009

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-1, Grade N180 Glass Polyester Laminate

Description: Grade N180 is a Class H (180°C) glass mat reinforced polyester material designed for applications where high comporessive and flexural strength are combined with high temperature resistance.

Grade N180 has been designed for applications including electric motor slot topsticks, D.C. motor pole collars, hydro generator pole collars, rotating equipment slot filler, rotor pole blocking, lead and cable clamps, and related applications.

Standards: NEMA LI-1

Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Standard Color -- -- Black

Density -- lbs./in (g/cc) 0.069 (1.91)

Water Absorption (.125”) ASTM D-570 % 0.25

Tensile Strength ASTM D-638 psi (MPa) 16,000 (110)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 50,000 (345) Flexural Strength, Lengthwise

Crosswise ASTM D-790 psi (MPa) 29,000 (200) 32,000 (221)

Bond Strength (.50”) ASTM D-229 lbs. (kg)

Shear Strength ASTM D-732 psi (MPa) 18,000 (124)

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 12

Arc Resistance ASTM D-495 Seconds 180

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 450 (17.7) Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 30

Thermal Class -- -- Class H - 180°C

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data

ax (314) 423-9009

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item:

DuraNohl™ N220

Description: DuraNohl™ N220 is a specialty grade random glass mat, polyester resin, insulating material for high temperature NEMA GPO-1 applications. This material has a relative temperature index of 220°C electrical and 210°C mechanical. It has excellent retention of physical and electrical properties at elevated temperatures. Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Standard Color -- -- Natural Beige

Density -- lbs./in (g/cc) 0.061 (1.7)

Water Absorption (.125”) ASTM D-570 % 0.25

Tensile Strength ASTM D-638 psi (MPa) 12,000 (83)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 37,000 (255) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 24,000 (166)

Bond Strength (.50”) ASTM D-229 lbs. (kg) 1,080 (490)

Shear Strength ASTM D-732 psi (MPa) 13,000 (90)

Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 11.0

Arc Resistance ASTM D-495 Seconds 180

Dielectric Strength, Perp., In Oil (.0625”) ASTM D-149 V/mil (kV/mm) 550 (21.7) Breakdown Voltage, Parallel Pin, In Oil ASTM D-149 kV 50

Relative Temperature Index UL 746E °C 220 Electrical

210 Mechanical

UL File Number -- -- E323105

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data believed to be accurate; however, the final determination regarding the suitability of any material described herein for the use contemplated, the manner of such use, and whether the use infringes any patents is the sole responsibility of the user. There is no warranty, expressed or implied, including, without

Tel (314) 423-5200 Fax (314) 423-9009

MANUFACTURERS OF

ELECTRICAL INSULATION MATERIALS

INSULATING COMPONENTS FOR POWER SYSTEMS EQUIPMENT

The Gund Company, Inc

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: SG-200 High Temperature Glass Polyester

Description: SG-200 is a specialty grade random glass mat, polyester resin insulation material for high temperature applications. The material is rated at 210°C for electrical and mechanical applications. It has excellent retention of physical and electrical properties at elevated temperatures.

Availability: Molded Sheets: Thickness:

Sheet Sizes:

English Units 0.032” to 2.0”

36” x 72”, 48” x 96”

SI Units

0.8 mm to 50.8 mm

94 cm x 185 cm, 122 cm x 244 cm Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Standard Color -- -- Tan

Specific Gravity ASTM D-792 lbs./in (g/cc) 0.061 (1.70)

Water Absorption (.125”) ASTM D-570 % 0.3

Tensile Strength ASTM D-638 psi (MPa) 12,500 (86)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 36,000 (248) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 29,000 (200)

Maximum Operating Temperature -- °F (°C) 410 (210)

Shear Strength ASTM D-732 psi (MPa) 11,100 (77)

Dissipation Factor, MHz

60 Hz ASTM D-150 -- 0.013 0.37

Arc Resistance ASTM D-495 Seconds 180

Dielectric Strength, Short Time, In Oil ASTM D-149 V/mil (kV/mm) 625 (24.4) Dielectric Strength, Short Time, In Air ASTM D-149 V/mil (kV/mm) 500 (19.5

Insulation Resistance ASTM D-257 Ohm x 1012 145.0

Permittivity, MHz

60 Hz ASTM D-150 -- 3.7

4.6

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data

ax (314) 423-9009

MANUFACTURERS OF

ELECTRICAL INSULATION MATERIALS

INSULATING COMPONENTS FOR POWER SYSTEMS EQUIPMENT

The Gund Company, Inc

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: HST-II High Temperature Glass Polyester

Description: HST-II is a specialty grade glass mat, polyester resin insulation material that carries UL thermal recognition of 220°C electrical and 210°C mechanical. HST-II also qualifies as an IEEE 220°C Class R material.

Availability: Molded Sheets: Thickness:

Sheet Sizes:

English Units 0.032” to 2.0”

36” x 72”, 48” x 96”

SI Units

0.8 mm to 50.8 mm

94 cm x 185 cm, 122 cm x 244 cm Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact

specifications and drawings of our customers

Key Characteristics Test Method Units - English (SI) Typical Values

Standard Color -- -- Light Brown

Specific Gravity ASTM D-792 lbs./in (g/cc) 0.058 (1.61)

Water Absorption (.125”) ASTM D-570 % 0.3

Tensile Strength ASTM D-638 psi (MPa) 13,000 (90)

Compressive Strength, Flatwise ASTM D-695 psi (MPa) 33,000 (228) Flexural Strength, Lengthwise ASTM D-790 psi (MPa) 25,000 (172)

Flexural Modulus of Elasticity ASTM D-790 -- 1.7 x 106

Shear Strength ASTM D-732 psi (MPa) 14,000 (97)

Bond Strength (.50”) ASTM D-229 psi (MPa) 1,400 (10)

Flammability UL 94 -- HB

Flame Resistance Ignition Time ASTM D-229-11 Seconds 77 Flame Resistance Burning Time ASTM D-229-11 Seconds 256 Izod Impact Strength, Edgewise ASTM D-256 ft.-lbs./in. 12.0

Barcol Hardness -- -- 52

Temperature Class -- °C 220

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data believed to be accurate; however, the final determination regarding the suitability of any material described herein for the use contemplated, the manner of such use, and whether the use infringes any patents is the sole responsibility of the user. There is no warranty, expressed or implied, including, without

Tel (314) 423-5200 Fax (314) 423-9009

St. Louis, Missouri – USA TEL - 314.423.5200 FAX - 314.423.9009

MATERIAL DATA SHEET

Item: NEMA Grade GPO-3, Glass Polyester Laminate Angles & Channels

Description: NEMA Grade GPO-3 Angles and Channels are molded composite shapes that offer the designer choices of structural insulating members whose characteristics combine good electrical properties, high strength to weight ratio, and flame and track resistance.

Availability: Fabricated Parts: The Gund Company custom fabricates insulation materials to the exact specifications and drawings of our customers

Channels

Part No. Width Leg Thickness

2875 2” 9/16” 1/8”

All of the information, suggestions, and recommendations pertaining to the properties and uses of the products herein are based upon tests and data Leg

Part No. Legs (A & B) Thickness

2878 1” 1/8”

Part No. Leg A Leg B Thickness

2877 2-3/4” 2” 1/4”

3133716 3-3/4” 1-5/8” 3/16”

Terminal Strips

Part No. Width Height Thickness

2710 7/16” 1-1/2” 1/4”

Hat Shapped Channels

Part No. Width Leg Thickness

1161 4-19/32” 7/8” 1/8”

2091 5” 1-3/8” 1/8”

1272 9-9/16” 2-3/8” 3/16”

In document Transformer Dry Type Handbook1 (Page 35-45)

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