I
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COMMISSION OF
THE
EUROPEAN
COMMUNITIES
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1 1gtsENERGT RESEANCH AND DE\IETOPMffT PROGNAMME
1979
-
1983xrr/725/78-EN
Content s
I.
INTRODUCTIONII.
THE FIRST ENERGY R & D PROGRAMME(ENERGY CONSERVATION)
III.
THE SECOND ENERGY R & D PROGRAMME(ENERGY CONSERVATION)
III.1
GeneraL outLineIII.2
FundingIV.
DETAILED DESCRiPTIONANNEX
I :
SURVEY OF THE FIRST ENERGY R & D PROGRAMME(ENERGY CONSERVATION)
-1-EE-1
I.
INTRODUCTIONThe
drastic
rise in oit
prices
of
1973 drewattention
to
thef
in'ite
natuneof
the
wor[drs f ossi L fuet
reserves andto
thepotent'ia[[y
serious
consequencesof
dep[eting
thesetoo
rapidLy.It
highLightedthe
needfor
the
nations
of
the
t^lorLd,particularty
the
industriaLjzed
ones,to
conserve energy byusing
it in
moreeconomicaLty
efficient
ways,if their
standardsof
Living
were tobe maintained.
Under these c'ircumstances
the
Member Statesof
the
Eurooean Community devetoped way and meansto
conserve energy andto
exptorenet"l energy resources.
To
further
energy conservationwithin the
Community, two mainprogrammes
of activity
have beeninitiated
as fotLows :the
RationaI Useof
Energy (RUE) programme andthe
Energy research anddeveLopment programmera pant
of
whichis
devotedto
energy conservation.On 17 December 1974,
the
CounciL adopteda
Community actionprogramme (COM(74)1950'finat)
estabIishing
priorities
andthe
formsand means
of
action
requiredto
achievea
15% energy savingin
1985" This programme was designedto
meetits
objectives
of
bring'ing
abouta
morerational
useof
energy bythe
fotLowing measures :a.
The disseminationof
information
to
promotethe
ideaof
energysaving,
to
achievea better
understandingof
practicaL
ways of saving energy andto
change pubLicattitudes.
b.
Theintroduction
of
LegaL,administrative
and monetary regutationsto
make energy saving moreattractive.
c.
To cata[ysethe
innovat'ionof
new energy saving techno[ogy bymeasures such as
the
financing
of
seIected demonstrationprojects
and
the
dissem'inationof
the
resuLting
information,
demonstrationprojects
beinga
meansof
exp[oiting the resutts
of
the
commun'ity3
EE.2
iI.
THE FIRST ENERGY R & D PROGRAMIVIE (ENERGY CONSERVATJON)0n 22 August 1975,
the
counciL adopted an energy research anddeveLopment programme, one
of its
objectives
being "energyconser-vation".
Forthe
imp Lementationof
thi s object'ive,
11 ,3BO m.u.a.were
ass'igned.
The programme h,asto last
four
years andthe
workt.las
to
becarried
out
under contract.l,llithin
this
objectiv'e,
the
folLowingsectors
wereto
beincluded:
(a)
impnovementof
insuLation
in
bui Ldings;(b)
useof
heat pumps;(
c)
urban t ransport;(d)
recoveryof
res'idua L heat;(e)
recycLingof
materials;(f)
productionof
energy from waste;(s)
assessmentof
the specjfic
energy consumptionof
various
equiprment,processes and techniques;
(h)
deveLopmentof
methodsof
accumuLat'ing secondary enengy.At
the
endof
the
first
stageof this
programmethe
counciLdecided on 21 December 1976
to
continuethe
impLementationof
theobjective
"energy conservation"without
any amendment.Members
of
the
staff
nepresentingthe
RationaL useof
Energy(RUE) group have
participated
and anecurrently participat.ing
in
theACPM meetings
in
order
to
secure conformity w'iththe
object.ives,recommendations and reguLations worked
out
bythe
RUE group.The commission aLso
participate
in
the
activities of
theInternationaL Energy Agencyr'in
particuLar the
workingparty
onEnergy conservat'ion, and ex,amines
the
possibi tit
ies
andthe
interest
of
community panti c'ipatjon
in
the
Agency's 'imp Lementing agreements.A
surveyof
the
communitytscurrent
enenqy conservation+
EE-3
The Commission
in its
communicationto
the
CounciLof
30
June 1977on "Common PoL'icy
in
the fieLd
of
science and technoLogy"stated that
Energy Conservation, which
is stiIL in its init'iaL
stage,
mustpIay
animoortant roLe
in
the
short
and medium term.In
the
CREST's op'inion (CREST/61/77
and R/5/78 (Rech1) ol
3.1.78)the
Community shou[d concentrate strongest poss'ibteefforts of
R and Don "Energy Conservation"/
the fieLd
of
whichis
recognized asof
h'igh'importance and such as
to
askfor
a certain
numbenof
Iimited
singLe a ct i ons.The CREST has noted
the
Commissiontsopinion
onthe
aims ofco-ordinating
nationaL R and Dpoticies
and emphazisesthe
importance ofco-ordination
as oneof
the
basic
tooLsfor
defin'ing
and gradualLy'impIementing
the
common R and Dpoticy.
Progress has been achievedin
energy research andspecific
items urere seLectedout
of
the
energyb
trE-+
III.
THE SECOND ENERGY R & D PROGRAMME (ENERGY CONSERVATION)I I
I.1
GenenaI
out I ineThe
objective
of
the next
R & D programmeis
to
promote energyconsenvation
in
the
Community by meansof
improved technoLogies, processesand
industriaI
products, which havethe potentiaL
of
Leadingto
commerc.ialappLications
or
demonstrationprojects.
It is
envisagedto
promote co-operation betweenorganizations
of
atLeast two Member States and
to
encourage harmonizationof
reLated researchactivities in
the
MemberStates.
The coLLaborationwith the
RationaL Useof
Energy (R{JE) groupwiLl
be continued andextended
to
demonstrationprojects
after
approvaIof
the
corresponding counciL ReguLation.This prognamme incLudes :
a)
the
continuationof
prom'ising workstarted
in
the
ongoing Ri
Dprogr amme,
new R & D work
in
such aneas which showa
high
energy sav'ing poten.tiaL andwork proposed by
the
RUE group(e.g.
information required
for
regle-mentations
or
normsfor
energy saving),d)
partic'ipation
in
IEA impLementing agreements,if it is of
benefit
for
the
Community.S'ince an
inventory
on energy R & D programmesof
the
MemberStates
is
not
avai[ab[e
at
present andtheir
future
R & D programmes areoften not yet
knownin
detaiIsrthe
proposed second R & D programme doesnot
containthe
detaiLeddescription
of
spec'ific
projects.
It
shouLd beconsidered as
a
frame programme, whjch aLLowsthe
most promising actionsto
be seIected accordingto
the
ACpMrscriteria.
consequent[y, thesubjects Listed
in
the
scopeof
the
programme (AnnexI)
shaLI serve asa
guidefor
the
contentof
R & D proposaLs from Communityorganizations,
firms
and personswith a
viewto
the provision
of
aid
from Community funds.The framework pnogramme
wiIt
be spec'ified and adaptedat
the
beginningof its
imp[ementation accordingto
the
advices givenby
the
ACpM.At
that
moment
the
resuLtsof
the
ongoing programmes on nat.ionaL and CommunityLevet
wi[[
aIso
be takeninto
account.6
Energy conservation
is
mainLy concerhedwith the
end user.ConsequentLyrthe
subdivision
of
the
proposed second R and D programme ref{-ectsthe
three
ma'in energy ccnsumingareas:
-
domestic and commerciaI apptjcations-
industry-
t ransoort .Moreover,
the
programme covers twoother
important areas :-
energy transformation and transport-
storageof
secondary energy.The
object'ives, the
potentiaI
for
energy savings andthe
scope ofthe
proposedactivities in
these areasare given
in
AnnexI.
The resuLts
of
the
proposed second energy R & D pnogramme wiLL bedisseminated
in
status reports, finaL
reports
andin
seminarsin
accordancewith the
CounciL ReguLation (EEC) No 2380/74of
17.9.1974.The need
for
energy conservation R & Dactivities is
refLected bythe
existenceof
some Large and strongLy increas'ingnationat
programmes.The need
lor
a
continuationof
the
Community R & D programmeis
motivated
as foLlows:
a) In
assessin.qthe
research proposaLs andthe resu[ts
of
the
Communityrsenergy cotrservation R & D pnogramme
a
better
Liaison may be secured withand betneen
the
corresponding reseanch work beingcarried out
in
theMember
States.
In this
way unnecessary dupLicationof
work maybe avoiCed"
b)
Severat Member Statesof
the
Communityare
carrying
out
extensive energy conservation R & D programmes, which haveLittLe
interaction.
1
EE-6
-
information on ongoing vlork and resuLts can be exchanged-
areas whichare
not
adequateLy covered by nationaLactivities
can beidentified
and-
co-operation between organizationsof
tnroor
more MemberStates
inprojects
of
commoninterest
can beinitiated.
c)
Many prom'is'ingprojects
approvedin
the
first
energy R&
D programmeneed
further
supportin
order
to
reach-
maturity
for
industriaL
appLicatjon-
the
marketing stage-
the
demonstrationstage,
the
impLementationof
whichis
foreseenin
the frameof
the
proposed counc'iI ReguLat'ion onthe
granting
of
f inanciat8
EE-7
III.2
FundingThe
first
stageof
the current
energy conservation R and Dprogramme 11as considered aS
a start'ing
phasefor
the
explorationof
waysto
impLementth'is
programme.In
the
second stagethe
morecost intensive
Laboratory experiments andtests
with piLot
pLants werecarried out
on annuaI expendituresof
4
miLlions
u'a.,
wheneasin
the
first
stage onLy1.5
miLLionsu.a.
werespent.
In
definingthe
fundsfor
the
new4-year
pnogrammefor
the
period
1979-1983the
foLLowing items shouLd be takeninto
consideration
:-
the opinion
of
CRESTthat
the
Commission shouLd concentratestrongest possibLe R and D
efforts
on energy conservation, thefieLd which'is
recognized asa
high
importance I-
the
inf
Lationin
a
foun-yearperiod
;the
cost
of
a
project
increases considerabLy whenit
progressesfrom
the
nesearch stageto
the
stageof
componentS deveLopmentand
piLot plant
testing. In
the
Second R & D programmea
Largernumber
of
second stageprojects,
emerg'ing fromthe
first
programme, .is expected. consequentLyrthe cost
of
the
secondprogramme wi L L be considerabLy more expensive'
Keeping
this
'inare
proposedfor
theFundi
ng
1979miLLions
E.u.a.
1'5 Sincethe staff
ongoing programme in
wi |.
I
be requi ned.1
980 1981
198210 1n tv ?
avaiLabLe
at
presentis
a satisfactory
manner,not suffi cient
to
run theaddi t'iona L st af
f
m'ind, average yearLy commitments
of
6225 m'iLliorr E.u.t'
energy conservation R and D programme
in
the
fouryears.1983
;-=-
-zT*
Tota IMo r eove r
the
assi stancein
order
to
advise theof
additionaL outsideCommission in
consuLtants i s
speci
fi
c
areasq
EE-8
IV.
DETAILED DESCRIPTiONInt roduct i on
In
the
foLlowinga
descriptjon
of
the
secondfour-year
energyconservation R and D programme.is
given.
It is
proposedto
subdividethis
programmein
five
sectors:
-
domestic and commercjaL apptications-
industry-
transport-
energy transformation-
energy storage.0n
the a[location
of
fundsto
the
different
sectons and onthe
deter-minationof
priority
areasthe
adviceof
the
ACpM wiLL be requested.The atLocation
of
fundsto
the
different
sectors
shouLd beprimariIy
determined bythe
e_nergy savingpote
which.is
infLuencedby
the foLLowingfactors
:.Elgrgy-lgggg:
:
Energy savingsare
expectedto
be possibr.eby
neducjngLosses
in
the
different
sectors.
Thesize
of
these
Iossesis
to
a
certa.inextent a
measurefor
the
energy savingpotentiaL.
These Lossesare
estimatedas foLLows
:
domestic and commerciat 55 %,transport
g5 %,industry
45 z and energy transformation 60-TO %.!!:lgl-!g!:y1p!igl :
Atsothe size
of
thefinaI
enersy consumptionis
ameasure
for
the
energy savingpotentiaL.
Forthe
sectors
househoLd,industry,
transport
and energy productionthe
part
in
energyconsumption was
in
1975 approximateLy 39 y,r 37 %r16
andg
%respective[y.
9fgl!h-fe!e-el-enelgy-99!9g[g!]9!
:
This
factor
m'ishtsive
someinsisht
in
the
deveLopmentof
lglgrg
energy consumption. The growthrate is
lo
EE-9
Another important
factor
determ'in'ing fundingpriorities for
sectors andproj
ects
is
the
avai tabi Lity of
fueLs.The
relation
of
the
avaitabitity of
waste heat and heat demandis
aLso an important eLementin
estabLishingpriorities, if in this
way reaL fueL savingcan be achieved.
0ther
criteria are:
time
requiredfor
commerc'iaLisation,probabi
Lity of
commerciaLisation,size
of
the
market, payback time,cost-effecti-veness
of
the
R &'DrreLiabiL'ityrand chancefor
demonstration and impLementation. En,trgy conservation shouLd be introduced asa
nellconstraint
inthe
designof
systems, processes and equipment, conseguentty,in
thene1^1 programme
the
roLeof
automat'ion, and controLfor
achieving energysavings
in
aLLsectors,
shouLd become an importantfactor;
th'isparticutarl-y
in
viewof
the rapid
developmentof
micro processors.In
the
first
programme, work has been predominantLy doneon
hardware
R andD.
In
the
neh/ programme, whichis
described inthe
foLLowing chapters, emphasis shouLd remain onthis
type
of
R and D.The infonmation on
the
resuLtof
the
researchand
deveLopmentshould bedisseminated extensiveLy and adressed
to
manufacturers/architectsr
€ogineering groups, mafntenance servi ces andUSETS
The deveLopment
of
projects
should aLso inctudea
preLiminary assessmentof
the
energy savingpotentiaL
in
comparisonwith other state-of-the-art
tech-noLogies, an eva[uationof
the
expectedsize
of
the
market, a pretiminaryeconomic anaLysis
of
the
new productor
process and aninvestigation
of
thepotentiaL
barriers
to
commerciatization
(e.g.
technica[,
institutionaL,
t\
EE.1 O
::::::=:=:=1T::l:=:11=:::5::l::=::::l:::l:::
Obj ect i ves
-
deveLop moreefficjent
heating andair
conditioning
systems and their"components,
in
parti
cuLar improved instrumentat'ion and controL.-
deveLop improvedinsulat'ion
mateniaIs and suitabLe processesfor
insuLation
of
new andexist'ing
bui Ldings.-
deveLop 'improved technoLogies;for
other
domestic
processes.-
deveLop heat pumps suitabLe for" domestic appLicationat
a
costcompetitive w'ith conventional systems.
-
study houses and buiLdingsas'integrated
systems incLudingthe
studyof
the behaveourof their
users.Potent i a L
About
44
%of
the
total finaL
energyis
consumedfor
domestic and commerciaL appLications;
.39%of
the
oiL
consumptionis
usedin this
area.
In
the
year 1976in
the nine
countr"iesof
the
European Communitythe
d'inect f ueL usage t^las as foLLows :- litluid
petroLeum products-
naturaL gas- solid
fuel-
cokery gas- In
addition
the
primaryfuel
for
eLectri
c'ity
product'ion was ecluivaLent to185 Mt ce
83 rt
?/. It
11 tl
151
'lAl,out 8A %
at
the
energy usedin this
area'is
required for
heating purposes. ALLthe
oi L consumedin this
ilrea
is
bur"ntin
heating systems,the efficiency
of
whichstilL
needsto
beimproved because
the
ovenaLL ener^gy Lossesin
th'is
area aret2
EE-1 1
Energy conservation
in this
sector
wilt
be achieved mainLy bythe
developmentof
impnoved heating andair
conditioning
systems,including
impr^oved instrumentation and controL systems, such asheat pumps using
air,
t^rateror
soiL
as heat source.The
type
of
heat pump andthe
heat source which can be useddepend
very
much onthe
regionof
appLication.
In
the
AtLanticregion
the
system shouLd be designedfor
heat'ing purposes onLy(room heating and
hot
water product'ion.), whereasin
the
Mediternaneanreg'ion
a
heat pump systemis
required,
which servesfor
heating purposesin
winter-time
andfon
air
conditioning
in
summer-time.The
extraction
of
heat fromthe
various
heat sourcesraises
environmentalprob Lems.
The overaLL
efficiency
of
eLectricaLLydriven
heat pumpsis
strongLy reduced bythe
weak conversionrate
in
eLectricity
product'ion due
to
thermodynamicconstraints.
The probLem can beovercome by
driving the
heat pumps w'itha
DieseLor
gas engine,wh'ich aLLows
to
recoverthe
waste heatof
the
eng'ine,but
ecoLog'icaL constra'ints shouLd be consider"ed.The
Life timeof
mechanicaL components(compressoretc.)
and themaintenance requirements shouLd be such
that
heat pumps becomecompetitive as compared
to
existing
heating systems. The probLemof
L'ife time
and maintenance can be reduced bythe
developmentof
advanced heat pumps,e.g.
absorpt'ion heat pumps and hermeticsystems.
LastLy,
attention
shouLd be pa'idto
such energy consumingtb
EE:72
District
heating systems combinedwith
heat-power coupLing mayhave
a
h'igh energy sav'ingpotentiat
if
the
distance between thepower
station
andthe
denseLy popuLated area doesnot
exceed about30 km, which seems
to
bea
limit
fromthe
economicaLpoint
of
view.An important reduction
of
energy consumption canaIso
beachieved through improvements
in
design,
insulation
and ways ofusing
materials
for
buildings.
In
sp'iteof
the
fact that
the percentageof
new dweLIingsbuilt
per year
is
rather
smaLL(2-3
%per
year), the
accumuIatingeffect
over a
ten
years period.w'itL be
substantiaL.
SpeciaI techniquesare
requir.edfor
theimprovement
of
insulation
in
exist'ing
houses.Scope
of
the
pro,posed programmeWork
in this
area incLudesthat
canriedout
in
sectons(a)
, (b)
and(9)
of
the
ongo'ing programme.It
shou Ld becontinued and extended.
!ge!rng-cnd-cir-sendi!renils-!ys!e!:
-
'improvethe efficiency
of
conventionaLheating,
a'tr
conditioning andventiLation
systems andtheir
Logiccontrol
systems-
recoveryof
waste heat-'improve
the
efficiency,
reLiabiLity
andLifetime
of
existing
heat pumps-
r+-EE-1 3
-
deveLop advanced heat pumps (e.g.
absorpt'ion heat pumps )-
deveLop mono and bivaLent heat pumps appLicationsin
now andexisting
houses and bui Ldings(e.9.
impnoved Logic controLsystem,
Iarge surface
Iow temperature nadiators)-
investigate
the
environmentaL and energy consumption impactof
Large scaLeintroduction
of
heat pump systems.ggsgs!:g-sgsissrg!!
-
improvementof efficiency
(L'ighting, eLectric
appIiances,etc...)
-
recoveryof
waste heat from domesticequipment-!!rss!sre-s!d-u:s!s!1e!-91-9gr!9rlg:
-
cJevetopmentof
heat
Leakdetection
technology andits
appLi cat'ion-
deveLop improved appLication techniquesfor
insuLation
materiaLs'innew and exi
sting
bu'i Ldings-
deveLopbetter
designsfor
buiLdings and improved waysof
us'ingmateriaLs.
Heat storaqe
-
deveLop heat storage systems andtheir
controL equ'ipment-
deveLopthe application
in
domestic heating andhot
water\5
EE-1 4
::::::=:=:=t:i::::t
Objectives
-
deveLop new and improved technoLogiesfor
various
energyintensive
industries
a'imingat
a
reducedspecific
energy requirement.
The appLicationof
thedeveLoped net^l conservation technoLoqies shouId
not
berestr"icted
to
onespec'if i
c
case-
uti
Iize
residuaL heat asaLternative
fueL-
deveLop enengy management techniques.Potent i a L
About
39%of
the
totaL
finaL
energy'is
consumedin
'industry
;25 %
of
the
oiL
consumptionis
usedin this
anea.In
the
year
1976in
the
nine
countries
of
the
European Communjty,direct
fueLusage
in
industry
r^ras as foLLor^ls :-
L'iquid petroLeum products-
naturaL gas-
so[id
fueL-
cokery gas-
The primary energy requ'ired for
the eLectricity
production was equ'ivaLentto
120 Mtce
67 tl 56 'l
24 tl
150 tl
About two
thirids
of
the
overaLt energyjs
usedfor
industr"iaLheating purposes.
Ihe
energy Iossesin
the,industry are
about15 %.
((?
EE-1 5
Present Ly 'industry
'is
f acedwith
boththe
energy savingprobLem and
the
morestringent
environmentaLconstraints. In
oroerto
solve
these pr"oblems R and D work andthe
impLementation of demonstration pLantsare
required.
Howeverthe
production pIants cannot bereadity
reconstructed. ALL these measuresare
however hampened bythe
fact that
theseindustries are
capital
intensiveand production
oriented.
consequently, dueto
the
market forces,R and D work wiLL
preferentiaLty
bedirected
at
new productdevelopment, whereas energy saving wiLL onLy be considered
if
the
price
of
the
fuel
increases exceedingLyor if
there
is
agovernmentaL stimuLation
for
actions.Energy savings up
to
20 % nay be neached .in manyprocesses
I
however, impLementatjonof
energy saving techn.iquesrequ'ires
a rather
Long deLay dueto
the
Lackof
cap'itat
for
largenew investments and Loss
of
returns during
tranformation.
For thesame reasons
the
imp[ementationof
new production techniquesand
the substitution
of
products and materiaLs byothers
consumingLess energy L,,i L
I
havea
lowpriority in
the industry.
In
spiteof
these facts
'it 'is
importantto
deveLop enengy conservationtechniques and
to
demonstratetheir feasibjIity in
order
tohave them avaiLabLe, whenever pLant
modifications
haveto
becarried
out
for
other
reasons. Moreover energy managementin
aLL gystems can Leadto
substanstiaL energy savings.Special
attention
shouLd bedirected
to
the
reductionof
residuaLheat
Lossesin
energyintensive industries.
Thechances
for
residuaL heat recovery depend onthe
openat.ingtemperatures
of
industriaL
processes, whichare
ranging between100 and 500 oC
in
the
chemicalindustryr
600 and 900 oCin
the nonferrous
metalindustry
and above 1000 oCin
the
ceramics,glass
andiron
andsteel
industries.
TheneforespeciaI attention
shouLd be
paid
to
the
reLevant equ'ipment and processes(e.g.
combustionand high temperature insuLat'ion).
fl
EE-1 6
consequent
Ly,
the
princ'ipaLoption
for
enengy sav.ings inindustry 'is
to
uti
Lize
residuaL heat asaLternative
fuel..
Thepossibi
L'ities
for
energy sav'ings shouLd beinvestigated
andtechnoLog'ies shouLd be deveLoped
for
the
vanious energy intensiveindustriaL
production processes, notabLy :-
petroteumrefineries
-
chemi caL industries-
primary metaLs-
gLass, ceramics and cement-
puLp and paper-
text i Le-
food proeessingin
whi ch an importantpart
of
the
energy co,.trumedby
the
.industryis
used.since
the
industriaL
production processesin
the
Memberstates are
si milar, it
'is
expectedthat
the
R and D wor^k may becombined
for
greater
efficiency
andfor
a
more economic use offunds ,
Scope
of
the
proposed programmet,lork
in this
area includesthat
carried out
in
sectors
(d) and(g)
of
the
first
programme and shoutd be continued and extended.!eys!epse!!_eJ_etetsy-!syt0s_!ss!le!9sl.9s
-
Continuationof
research onthe
recoveryofheat
(Liquid,
andr8
EE-17
energy saving techno[ogies and improvement
of
the
eff.ic.iency .inthe
energyintensive
branchesof
industry,
such as non ferrous metaLs,iron
andsteeL,
chem'ica[, oi[-refineries,
texti
Ie,
gLass, cerami
c,
food and paper andpuIp industries.
-
In
order
to
assessthe
poss'ibiIities
for
energy management andsavings
in
various
industriaL
sectors
in
a
more systematic way, energy analysesfor
the
most important branches ofindustry
should be madein
order
to
give
information
on thetype
andquantity
of
the
fueL used andto
establish
priorjties for
the R & D programme.ThefLuctuation
of
the
energy demand andthe
amount,temperature,
type
of
waste heat discharged andthe
poss'ibiLities
for
appIication
of
avaiLabIe energy storage systems shouLd be studied.-
Optimizethe
combinationof
componentsin
an instaLLat'ion,and avoid overdimensioning
of
componentsin
systems(e.g.
eIectric
motors ) .-
Energy savingby
recyc['ingof
materiaLs,if
the
prevail'ing
aspect i sen'erqy consenvation.
!evs!9p[9!!-9J-9!9r9r_!syi!e-99up9!s!!9_ctd-pt99s9!s:
SeveraL components used
for
energy savingsare
notspecific
for
oneparticutar
industry.
These components can havea
fairLy
Large market and researchis
therefore
important, notabLy:-
Heat exchangers:
Improvementsare
stiLI
possib[e
withgas-gas and heat-pipe exchangers, Much work on h'igh tempenature
heat exchangers 700-1000 oC
stiIL
hasto
be done. Moreover, thedevelopment
of
compact cheap heat exchangerswith a
high
efficiency
is
indispensablefor a
targe scate
introduction
in'industry
of
IowR
EE.1 8
-
0rganic Rankine Cycle enginefor
power productionfrom
Low grade waste heat(about 300oC) shouLd be
further
deveLoped,i+
there
'is
more potent'iaLfor
mechanicaL powerapplication than
for direct
heatuti lization.
-
DeveLopmentof
high temperature heat pumps andtheir
components (e.9.heat exchangers)
rfor
industries
requiring
heatat
70-150 oC such asthe
food industry.-
Waysto
improvethe
ef ficienc'ies
of
industria(
boi Lers (combust'ion and9o
EE-19::::::=:=:=:::::!:::
Obj ect i ves
-
improvethe effic'iency
of
existing
eng'inestaking
into
account envi ronmental constraints-
deveLop improvedtraffic
systems.Potent i a L
About
17
%of
the totaL
final
energyis
consumedin
the
transportarea
;
36 %of
the
overa[L petroleum consumptionis
usedin
this
area.0iL is
the
main fueL usedin this
sector.
The losses areabout 83 7. mainLy due
to
physicaL reasons. Further energy sav'ing'is
requ'ired.
Dieset eng'ines seemto
be more economicaL than 0tto-eng'ines,in
particuIar
in
urbantransport
whenthe
vehicLesare
operating
at part
load
conditions.0n
high
ruaysthis
differencein
fueL consumpt'ionjs
tess
significant.
Improvementsof
thecombustion
effic'iency
of
engines are possibLein
various
ways:
byimproved
tuning,
stratified
charge, Leanburning,
andin
aLonger
time
rangethe StirLing
engine.
An important fueL savingmay be achieved by streamLining
the
shapeof
motorLorries
and useof
fly
wheeLsin
Large vehi cLes (busses, underground etc.).
It
shouLd be emphazisedthat
energy savingis
hampered by environmentaLconstraints.
This
requires
investigat.ion
ofvarious
scenarios.The
electrical
vehicLe must be considered esa
majorA
EE.20
sector
and depends onthe
devetopmentof
advancedbatteries.
Theavai(abil'ity
of
service
systems h/ouId increase widerutiLization.
Scope
of
tle
proposed programmeEngines,
vehicles
andtransport
systemswith
inproved energy savingtechnoLogies shouLd be deveLoped
in
as much asthe
energy saving aspectis
prevaiLing andif
the
work wouldnot
be performedwithout
pubIic incentives.Isprgvgs's!g-el-i!gsr!e!-egsEgs!:gn-g!et!e!
-
Continuationof
work on improved typesof
engines,atso
underpart-Load conditions.
-
Further deveLopmentof
advanced DieseL and 0tto-engines taking'into
account environmentaL constraints.-
AIternative
conceotsfor
cantraction,
.E! g s ! r : g e !- e nd- b vbnd- veh i g ! e s
-
DeveLopmentof
eLectrical
vehicles
andhigh
energydensity
batteries
for
cartraction
(the
Lastsubject
wiLL be discussedin
the
chapter on energy storage).-
Hydrogen conceptfor
car
traction
-
Useof
methanol & athanot asatternat'ive
fuel.
-
R & D onhybrid
conceptsfor
car
traction,
incLuding recoveryof
brake energy.GeneraL s!qd1ee 9!_!!g!gp9l!_9y9!999
Urban
conditions
shouLd be considered.Jsprsvssg!!-el-ys!is!g-:!rge!sre
Stream-[ining,
Lowerfriction,
Lighter
weight,
automatic gear boxe)
EE-21
::::::=:=:=:::::l=:::::::::::l::=i!!=:::!:!:::
OUjectiv.S.
-
save energyin different
energy transformation processes (e.g.recoveryof
wasteheat,
developmentof
moreefficient
instatIations)
-
develop technologies which promotethe
useof
coa[
and Low gradefuels
insteadof oiL, in
sofar
asthis
aspectis
not
covered bythe
ECSC Treaty.Potent i a t
In
viewof
the
fact that
the
worLdcoal
resourcesare
an orderof
magn'itude Larger thanoit
and gas resources, technoLogies whichpromote
the
useof
coat
should be developed. FLuidized bed combustionor
gasification
are
such technoLogies.Their
majn advantagesare
:high
heattransfer,
LowS0,
Levetsin
fumes when Limestoneis
added, prospectof firing
gasturbines with
coaL, reducedfouIing
and corrosionof
heattransfer tubes,
low grade materiaLcan be
fired,
reduced dimensions as comparedto
a
conventiona[coa L
fi
red boi[er.
In
a
strategy
wherethe
useof
coal
wiIt
increasestrongty,
R and g snilieseL engines which
use
Low grade gas shouLd bestimuIated.
Coatgasification
producing Iow gradegas'is
presentIythe
most promi s'ing coaL gasi f ication
process.The present LNG consumpt'ion
in
the
Communityis
6.3.109t,.t.
Theuse
of
LNGis
strong[y
increasing.
The primary energy requiredfor
the [iquefaction
of
on",n3of
gaseous LNGis
6300 MJ.Recovery
of
a
part
of this
energyduring LNG evaporationin
thegas
termina[ris
foundto
have an important energy saving potentiaL,>4
EC.'II
The production
of
eLectricity
offers
twodirections
for
energysaving:
-
By producinge[ectricity in
combinationwith
heatfor district
heating
of
bu'iLdings,the overatI
seasonat conversionefficiency
can oeraised
to
55 7". The impactof
heat-power coupting might bevery
importantin
the
Longterm.
The EUR 5929report* for
cREST stressed
the
importanceof
Largescale
Low temperatureheat storage
for
improvingthe
seasonaLLy averaged overaLLefficiency
of
heat-power-district
heating systems.-
In
orderto
use Haste energy andto
maximizethe efficiency
ol
the
overaLLenergy
utilization
fr"omthe
sourceto
the
uLtimate enduse,
energy cascadingtechniques shouId be studied and deveLoped
further.
Scope
of
the
proposed programmgA
part
of
the
wcrk proposed on energytransformation is
aLready going onin different
parts
of
the
current
programme,e-9.
recoveryof
energy from LNG evaponat'ion (subsectord),
lowBTU gas engines (subsector
9),
energy from waste andfluidized
bed combustion (subsector f).
Encrgz-lre!-!ee!e-cld-J!sidlisd_!ed_!erEe:!le!
The co-ordinated programme on
fluidized
bed combustionfor
urban waste and Low grade
coal
waste should be extendedto
fLuidizedcombustion
for
aLLsolid
fueL.
Both LargeinstaLLations
for
industry
and smaL Ler onesfor
domestic
appLications
shouLrl be studied.'k R & D
in
respectof
energy storage,-
evaluation
of
programmes 'in
progress.}+
EE-23
The
activities
shoutd be coordinatedwith
nationaL andinternationaL
programmesin
onderto
avoid overtapping anddupLication.
-t-!9-:-gg:-Ul!s!19!
The recovery
of
apart
of
the
LNG Liquefaction energyin
a
c[osedcycle
gasturbine, thus
improvingthe
thermodynamicefficiency
for
eLectric'ity
production,
shouLd befurther
expLored.!ee!:pgysr-pr9de!!19!
The seasonaL
efficiency
of
combined heat-power production which atpresent
is
about 55 %, dueto
the
fact that in
the
summer no heat is
required
for
domestic
heat'ing, couLd be 'improvedwith
seasonaLlow temperature (50-100 oC) heat
storage.
R and Don
Large scaLe heat storagein
anaquifer
shouLd therefone be continued andco-ordinated
with
activities
going onin
the
geothermat programme.Advenscd-s!sue9-Jet-e!es!t.t si!y-prgdgs! jgn
R and D
on
LargeDiesel
engines upto
40 MW combined with waste heatutilisation
aimingat
a
h'igherefficiency
shouLd beperformed. Tbe use
of a
Largervariety
of
fueLs(e.g.
coaL,Low BTU
gas)
should befurther
exp[ored.!ls:gr-:g:sg9i
rg-9sytJs:
The appli
cation
of
topping and bottoming devicesfor
industriaI
)2
EE-24
Sector
E:
energy storageObj ect i ves
-
deveLopcost
effective
Iow temperature (50-100 oC) seasonaI heatstorage,
medium temperature (300-500 oC)daiLy
and weekty heat storage.-
devetopshort
and Long term storageof
eLectricity
-
deveLopshort
term mechanicaI energy storagein
fLy
wheeIsfor
industriaI
andtransport
purposes.Potent i a I
Storage
of
secondary energy has an appLicationin
aIL
energyconsumi ng
sectors.
The 'impact wi L L be st rongest in
oornest i cheating and
transport. In the report
of
'EUR 5929 on storage of secondary energy preparedfon
CREST,R and D onthe topics
mentioned beLow tntas recommended.The totaLamount
of
waste heat discharged from power pLantsin
theCommon Market amounts
to
about 20 %of
the
primary energy consumpt'ion.Large scaLe seasonat low grade heat
storage (hot-water
Iakes,aquifens) wou[d enabLe
to
use heat from powerptants
which wou[d havebeen di scharged otherwi se.
Large scaLe storage
of
med'ium tempenature heatfor
steam productionof
powerp[ants
(300 0-500 oC) wou[d enabtethe
useof this
heat
in peakhours.
This
toad IeveLing hasthe
advantagethat
eLectric'ity
EE-2 5
a
Low conversionefficiency.
Medium temperature heat storagewouLd be
particuIarLy
usefuLin
a
s'ituation
wherefossiL fueI
becomesscarce and where
eLectricity is
predominantLy producedwith
nucLearpower pLants, which cannot be easiLy switched
off
and on.Storage
of electricity
has an impact otrthe
transportand power production sector.
If a
Large pantof
the
car
traction
could beetectrified
with
heLpof
high
energydensity
batteries,
considerabLe oiLsavings and poLLution abatement couLd be ach'ieved, 'in
parti
cuLar :-
MechanicaL energy, producedby
targe power pLants and storedvia
eLectricity in
highdensity
car
batteries,
couLd bepnoduced
with
25to
30 %etficiency
(aL[owingfor
20 %Losses
in
the battery
andin
the
car
engine) instead ofthe
present 15 % elf i c'iencyof
petroL engines.- If
the
eLectric'ity'is
producedin
heat-power coupLing, apart
of
waste heat can be usedfor
domestic heat'ing.ELectrification
of
car
traction
thus
offers
the
opportunity
to
recuperatea
part
ofthe
waste heat('in the
powerstation),
whichis
presentLyIost in
cars.- If
a
[argepart
of
the
cars
is
driven
bybatteries
and thesebatteries are
Loadedduring
the n'ight,
they
form an importantLoad LeveL'ing dev'ice and
thus contribute
to
extra
energysavings,
Storage
of
eLectr"icity
for
Load LeveLLing hasthe
sameadvantages as
the
ones mentioned previousLy under medium temperatureheat storage
for
powerpIants.
An addjtionaL advantage'is thateLectricity
can bestored
LocaILy nearthe
consumers which avoidsA
EE-26
Storage
of
eLectric'ity
i:;
aLso essentiaI production(solar,
w'ind, waves).The repont EUR 5929 stressed the
advanced
battery
R and Din
Europe.the
present prognamme.for
alternative electri city
importance
of
a
cLose co-ordinationThis
hasin
fact
started
aIready ofin
Batteries
are
too
expensivefor
storagetimes longer than
a
fewdays.
FueIce[[s
might be aninterest'ing
tool for
Long term storageif
the
investmentcost
of
the
combination:
eLectroLyser-hydrogenstorage-fueL ceLL wiLL be
sufficientLy
low. This
wiLL be extremeLyd'ifficuLt
but
3s,
apart
from hydrostorage, noother
meansfor
long termelectri-c'ity
storageare
avaiLabLe,this
might bea solution
which shouLd beassesseo.
The impact
of
fly-wheeLs on energy savingsis stiLL difficuLt
toevaLuate,
as
Littte
R and D has been done. By connect.inga generaror,
which can atso be used as an eLectricaL motor, onthe axis
of
afty-wheeI
rotat'ing
in
vacuum, energy can be stonedor
extracted.
Fl_y-wheeLs
are
at
an earLy stageof
development and havestiLl a
Long wayto
go.
The storage capacity can be enhanced by usinggLassfibers
anocomposite
materiats
whichare stronger
and aLLowa
h.igherrotation
speed- A tLy-wheet hasa
high powerdensity
and mjght be usedfor
eLectricaLcar tr"action
jn
combination wi.thbatteries. rt
migntbe
also
possibleto
use f Ly*wheels for
load-[eveLing
andin
.industry.Scope
of
the
proposed programmeEnergy storage has been added as
a
speciaLsection
but it
shouLd be
kept
in
mindthat
the
type
of
storageis
aLways cLoseLyconnected l.',ith
different
energy consumingappLications,
which should>8
EE-27
199!_n!9!ese
-
R and Don
Low grade heat storagefor
individual
housss and buiLd'ings(e.g,
heat pumps,,,solar
energy) usingsensible
heatof
so j Land sens'ibLe, Latent
or
chemicaI
heatof
di f ferent
chemi caLcompounds.
Different
lowcost
techniques shouLd be deveLopedsuch as
hybrid
storage systems us'ing graveI and waterfor
storing
energy wherethe
fluid has
the
additionaLtask
oftransporting
the
heatto
whereit is
required_-
R and Don
Largescale
low gnade heatstorage
such asaqu'ifers and
hot-water
Lakesto
be usedin
combination withd'istrict
heating.--
R and Don
Low grade seasonaI heat storage.-
R and D on heat storagefor
industriaL
purposes andfor
peak Leve L i ng .
E!eg!reg!9!t Ie!_e!ersse
Deve[opment
of
advancedbatteries with a
high
energydensity
(Na/s,
Li/s, all
soLidstate batteries,
batter.ies
with
ongani
c electroLytes)
for
apptications
such as car ,tnaction,Load LeveIing and
alternative
energies(sun,
waves,wind).
This
R and D work should be done onthree
Levels :-
MateriaLs R and D on eLectroLytes andelectrodes
in
order
to systematical[y
searchfor
intenesting
comb.inations.In
sucha
searchthe
requ'irementsfor
aparticular
appL.ication(car
traction,
soLar,
waveetc.)
shou[d be takeninto
account.
-
More appL'ied R and D which shouLd deaLwith the
practicaLpnobLems when
a
particuIar battery
is
further
deveLooed(seaIs,
conrosionetc.).
The work on Na/Sand
Li/S
batteries
-1q
-l
EE-28
-
PiLot
systems, where advancedbatteries
are
tested
in
comoLetesystems
(cars, solar
powerptants
etc. ) .The
first
two Levelsof
R and D are presentLy donein
theongo'ing R and D programme and should be continued and extended with
assessment
studies
to
formuLate qoaLs.R and D on
fuet
cetts
has been donefor a
Longtime
and commercia[appt'ications are
not
yet in
sight.One
reasonfor this
rather
disappointing resuLt might bethe
fact that
fueL ceLLs R and Dtoo
quickLy embarkedon targe
scaLe engineering. Arather
fundamentaI R and D programmedirected
towards R and D on materiaLsfor fuel
celLs,
of
the
same type asthe
work which hasrecent[y
started
on advancedbatteries, in
theframewonk
of
the
commissionrs Energy R and D programme, might bea
goodapproach. The probLems'in fueL ceLL and
battery
R and Dare
strongLyretated,
anda
coherentfuel
ceLl
andbattery
materia[s
R and Dprogramme might be
possibte.
The deveLopmentof
a
cheap cataListshouLd have
a
first priority.
This
type
of
R and D couLd be mainLy done byuniversities
incLose cotLaboration
with industries,
which couLd usethe resuIts
for
appLied devetopment andindustriaI
reatization.
!!erese-sl-ses!elr9s!-s!9rey
R and D on fLy-wheeLs
for
hybrid
tract'ion
of
heavy vehicLes(trams,
bussesetcJ
shouLd be continued.R and D on fLy-wheeL
apptication
in
industry
for
peak powerE8.29 (Annex I )
SURVEY OF THE FIRST ENERGY R & D PROGRAMME
( ENERGY CONSERVATION)
The programme
is
subdividedin
8 sectors
:Sector
a :
Improvementsof
insutation
in
buiLdings (10contracts
comm.itted)Research
during
the
first
four
year programme hasstarted
in
threemain
directions
:-
The improvementof
insuLation materiaLs such ash/atI
insuIation
and seLective surfacesfor
windows.-
Assessmentof
waysin
which lowcost
housing can be des.igned andconstructed (waLLs,
fLoors, roofs,
windows,air
t.ightness,
orientation,
thermaL capac'ity)cost
effectiveIy in
sucha
waythat
energyconsumption
is
as
Low aspossible.
This
workis
donein
aco-ordinated programme executed
by
Iaboratories
fromthe
UnitedKingdom, Nethertands and BeLgium.
-
DeveLopmentof
infra-red
detection
techniquesto
be abLe to quickLyidentify
heat leaks
in
houses.Sector
b :
Heat pumps (24 contracts)The R and D programme on heat pumps
resuLting
fromthe
call
for
tenders was shaped as folLows :?,\
EE-30 (Annex I )Heat sources_and seasonaI heat storage
'in
soiLjlor
heat pumps.In
a
co-ordinated study BeLgian, Danish, Dutch and GermanLaboratories
are
assess'ingthe
possibiIities
and draw backs(environmentaL impact)
of
soiL,
water andair
asa
heat sourcefor
heat pumps.Advanced heat pumps
A
targe
rangeof
advanced heat pumpsis
developed such asabsorption heat pumps,
organic
Rankine cycLe engine driven heat pumps/ gas enginedriven
heat pumps, Large 10 Mhl dieseldriven
heat pumps and high temperature heat pumpsfor
industrial
purposes.tteat pumps
integrat
The behaviour
of
heatpumps'integrated'in
systems such ass'ingLe rooms, singLe houses, apartment
buitdings
anddistrict
heating systems
is
studied.
DeveIopmentof
controI
systemsforms an 'important
part
of
these studies.Sector
c:
Urbantransport (6
contnacts)In
this
programmethe
improvementof
d'iesel
engines(e.9.
non cootantdiesel
engine) and waysto
deve[op an enginewhich combines
the
advantagesof
the
DieseL and 0tto-engineare
studied.
A generaL assessment minimizingthe
overaLL energyconsumptjon
in
the
petroL
nefining'industry
andcar-traction
'is
done,taking
into
account environmentaLconstraints.
This R and Dwork'is
executed byten
[arge
Europeancar firms
in3z
(Annex I )
EE-31
Sector
d :
Recoveryof
heat
(21 contracts)In th'is
sector
the
necoveryof
heat
in
industry
forms the majorpart.
?esearch has deveLoped along twodiffenent
Lines :-
The deveLopmentof
a
techno[ogyto
recover heatfor
a
particular
branch
of
industny such as coke, aLuminium,textiLe
and gLassindustry,
food,
paper andputp
andthe
desaLinat'ionplants.
AIsothe
recoveryof
energy usedfor
the
liquification
of
LNG beLongsto this
category. Workin
the
puLp and papersecton i
s
co-ord'inated (UK,F,
NL and D) .-
The deveLopmentof
components which servefor
the
recovery otheat such as heat exchangers,
organic
Rankine cycLe engines"A Large
part
of
the
R andDin
heat exchangersis
devoted tothe application
of
heat pipes.Sector_e :
RecycLingof
materiaLs(2
contracts)ItJot many proposats were received
in
thi
s
sector
andonLy
2
contracts
have been s'igned ( necyc Ling
of
wastepLastic).
Sector
f
:
Enengy from waste(5
contracts)Research
is
mainLydirected
towardsthe
deveLopmentof
fLuidized
bed combrrstionor
gazifi cation
for
burning materiaLswith
a
Low energy vaLue.This
workis
executed ina
co-otdinated programme bytwo
Frenchindustries
andthe
U.K.NationaL Coal Board.
EE-32 (Annex
I)
Sector
g :
Assessmentof
specific
energy consumption(26
contnacts)This
fieLd
is
very diverse
and energy conservation studiesare being executed
for different
branchesof
industry.
These studies can bedivided
in
twotypes
:
developmentof
an energy conservationtechnoLogy and an energy
anaLysis
of
the industry.
Often thetwo
are
comb'ined.A study covering both
fieLds
is
carried out
onthe
paper'industry. This
workis
executedin
a
co-ordinated programme withinstitutes
andindustries
fromdifferent
countries.SeveraL
studies
on 'improv'ingthe
combust'ion and boi Lerefficiency
of
industriaL
boiLers are goingon.
The oxygencombustion technology
is
assessed and somespec'ific
energysaving methods are deveIoped
for
bLast furnaces.Energy
anatysis
studies
are going on on domestic heat'ingand hotwater product'ion systems and
the
food,textite,
chem'icaIand mechanicaL
industry.
A generaLcost-benefit
analysis
for
energy savings
in
the
chemicaLindustry
is
executed.Sector
h
:
Storageof
secundary energy(10
contracts)This
fieLd
can bedivided
in
heatstorage,
electri
city
storage and mechanicaL storage.
SevenaL
studies
coverthe fieLd
of
Low temperaturestorage ( 50o-1 50oC) wi t
h
inorgan'ic
and organic
compounds .MateriaL propert'ies such as