Vision
EMS (Electronic Manufacturing Solutions Ltd,) offers a complete range of manufacturing solutions for the CEM electronics
marketplace. EMS is focused on the provision of fast, cost effective solutions from prototypes through to production builds, our solutions include;
Component Procurement
Surface Mount PCB Assembly
Conventional/PTH/THT PCB Assembly
Wire Harnesses & Cabling
Mechanical & Box Build
Offshore Production
Test, Calibration & Configuration
Logistics
EMS’ manufacturing solutions can be supplied in any format to suit a customer’s requirements, including;
Prototype Assembly
Rapid Quote Response
Small Batch/Fast Turn Specialist
Batch Assembly Schedule Just In Time Call-off Kan-Ban Consignment Stock
Value Added Engineering
EMS’ technically qualified personnel are able to assist with almost any requirement, including;
Product Design
New Product Introduction
Design for Manufacture
Design for Test
History & Evolution
1998 – Established as a test house by Managing Director Bernard Chubb
2000 – Entered the CEM/EMS market
2004 – Relocated to 3,500 sq. ft. Kingsclere facility
2005 – Installed EMACs stock management system
2007 – Acquired first Panasonic MV2F
2008 – Relocated to current 6,000 sq. ft. Thatcham facility
2009 – Acquired CEM LAM Electronics
2011 – Acquired first Panasonic CM101
2011 – Installed Factory Master MRP system
2011 – Acquired second Panasonic MV2F
2012 – Acquired second Panasonic CM101
2012 – Acquired cable assembly company Applied Assembly, increasing total company facilities to 13,000 sq. ft.
2013 – Turnover breaks £2m mark, 2013 growth on pace to exceed 30% seen in 2012
23% 14% 11% 11% 10% 9% 8% 8% 6% Renewable Energy Medical
Military & Hi-Rel Broadcast & Communications Instrumentation
Automotive & Motorsport Industrial
IT & Banking Security
Supply Chain Management
Full or Partial Kitting
Stock Management
PCB Sourcing
Comprehensive Supply Base
Strong Supplier Relationships
Standard to High technology
Fast Turn to High Volume
Obsolete Component Sourcing
Component Traceability
Warehousing
EMS Capabilities
Rapid Quote Response
Strong Procurement Expertise
Fast Turn/NPI Specialists
SMT, Through Hole & Mixed Assemblies
System & Box Build
Rework & Refurbishment
Full RoHS Compliance as standard, but non-RoHS can be processed to suit a customers requirement
No Clean Processes as standard but a range of solders and fluxes can be used to match the customers specification including water wash and high temperature
PCB Assembly
Stencil printer with optical fiducial alignment and paste on pad inspection
Optically aligned flexible SMT placement down to 01005” and including BGA, μBGA, QFN, CSP, POP (Package On
Package) and large odd-form components in excess of 100 x 50 mm
Two lines with capacity for 20,000 components per hour
Setup synergy between the lines provides ultimate flexibility
12 zone convection reflow oven with detailed profiling, chart recording and data logging
Automated Optical Inspection (AOI)
Wave, Selective and Hand soldering capability
PCB Quality & Test
All of EMS’ PCB assemblies are assembled to IPC-A-610 Class II as standard, with Class III available on request, by IPC-A-610 qualified personnel.
First Article Inspection
Automated Optical Inspection (AOI)
Ultrasonic cleaning In Circuit Test Functionality Test Flying Probe Boundary Scan 3D X-Ray
Cable Assembly
Electronic Manufacturing Solutions’ dedicated in-house facility provides a large range of wire and cable related services, from single core wire to large complex multi-termination wiring harnesses and looms, including;
Capability to assemble a comprehensive range of standard crimp/connector assemblies covering all manufacturers, styles and assembly methods
Multi-pole connectors
MIL-Spec connectors
IDC, Signal/Data & DIN Rail
Multi-core cables – audio, automotive, CAT5, 6 or 7, data, DEF-Stan and mains including UK, EU (including Schuko) and USA plugs
RF Coax – SMA, N, TNC, SMC, MCX, BNX, SMB and UHF
Cable Assembly Quality & Test
All of EMS’ cable assemblies are assembled to IPC-A-620 Class II as standard, with Class III available on request, by IPC-A-620 qualified personnel.
All wires are batch sample inspected for quality of processing.
All crimps are batch sample tested with pull-off tests.
All cable assemblies are fully tested for continuity.
Functional testing with detailed test results available on request
Mechanical, Box-Build & Turnkey
EMS’ Purchasing, PCB Assembly and Cable Assembly all complement a comprehensive mechanical, box/build and ultimately turnkey solution. All of these services can be integrated to provide a complete final product solution, including;
Purchasing of all PCB/Cable components plus metalwork, mouldings, overlays and any additional fixtures and fittings.
PCB Assembly
Cable Assembly
Test, including functional test and final product configuration to a customers specification.
Stock holding to suit customers requirement.
Quality Policy
EMS’ aim is to deliver a quality service to its customers, across all aspects of the business.
Our staff, investment strategy and future development are all geared to meeting this goal, through training and with the on-going commitment of the management. This is supported by;
ISO 9001:2008
PCB Assembly in accordance with IPC-A-610
Cable Assembly in accordance with IPC-A-620
PCBs supplied to IPC-600/ISO9000/UL/QS
EMS Strengths
Quality & Performance Focus
Agility & Responsiveness
Prototype to Volume Requirements
Predictable Cost of Ownership
Design to System Build
Design for Manufacture Support
Technical & Procurement Expertise
Development Opportunities
Continued Capital Investment
Cost Reduction
Additional revenue streams
Market Penetration
Factory Floor Space
Supplier Relations
Communication/Systems