GARAGE DOOR OPENER
ASSEMBLY/INSTALLATION MANUAL
■Please read this manual and the enclosed safety materials carefully!
■Fasten the manual near the garage door after installation.
■The door WILL NOT CLOSE unless the Protector System®is connected and properly aligned.
■Periodic checks of the opener are required to ensure safe operation.
■The model number label is located under the light lens on the front panel of your opener.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical
WARNING WARNING
CAUTION WARNING
WARNING WARNING
CAUTION WARNING
WARNING WARNING WARNING CAUTION
CAUTION WARNING
WARNING
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
IMPORTANT SAFETY NOTES
PD210D • PD212D 248730
PD610D • PD612D • 7920KD PD612KLD • 48930D
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
There are two types of garage door openers pictured. Yours may appear slightly different.
Before you begin:
• Disable locks (contact your door manufacturer for information on disabling your door locks.)
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
If you have a one-piece door, the installation of your garage door opener will be different. Follow the assembly instructions included in this manual then proceed to the Installation Instructions For One-Piece Doors included with the garage door opener.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
WARNING WARNING
CAUTION WARNING
WARNING
WARNING CAUTION
CAUTION WARNING
WARNING
Sectional Door
Preparing Your Garage Door . . . 2
Completed Installation . . . 3
Tools Needed. . . 4
Opener Contents. . . 4
Assembly Hardware . . . 5
Installation Hardware . . . 5
Assembly . . . 6-8 Installation Installation safety instructions. . . 9
Install the header bracket . . . 10
Mount the header bracket . . . 11
Position and hang motor unit . . . 12
Fasten the door bracket . . . 13
Attach door to trolley. . . 14
Installing the door control . . . 15
Installing the light bulb(s) . . . 16
Electrical requirements . . . 16
Install the Protector System®. . . 17-18 Wire safety sensor . . . 19
Adjustment Adjust the UP and DOWN travel limits . . . 20
Adjust the forces . . . 21
Test the safety reversal system . . . 22
Test the Protector System®. . . 22
Operation Important Safety Information . . . 23
Using your garage door opener . . . 23
Using the wall-mounted door control . . . 24
Care of your opener . . . 24
To open the door manually . . . 24
Having a Problem? . . . 25
Diagnostic Chart . . . 26
Programming To add or reprogram an additional hand-held remote control . . . 27
To control the opener lights . . . 27
Multi-function remotes. . . 27
To add, reprogram or change a keyless entry PIN . . . 28
To change an existing, known PIN . . . 28
To set a temporary PIN. . . 29
To erase all codes from motor unit memory . . . 29
The remote control battery . . . 29
Repair Parts Rail assembly parts . . . 30
Installation parts . . . 30
Motor unit assembly parts. . . 31
Accessories. . . 32
Notes. . . 33-34 Warranties . . . 35
Repair Parts and Service . . . 36
TABLE OF CONTENTS
PREPARING YOUR GARAGE DOOR
One-Piece Door See addendum
PLANNING
Identify the type and height of your garage door. If you have a one-piece door, follow the assembly
instructions contained in this manual and refer to the Installation Instructions One-Piece Door for
installation procedures. Survey your garage area to see if any of the conditions below apply to your installation.
Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
• Installation Page 10 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.
• Installation Page 12 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.
• Installation Page 13 – Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.
• Installation Page 18 – Depending upon garage
construction, extension brackets or wood blocks may be needed to install sensors.
• Installation Page 18 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.
• Do you have an access door in addition to the garage door? If not, Model 7702CB Outside Quick Release is required. See Accessories page.
• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3.
Floor or door should be repaired.
• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center.
• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page 32.
Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate the gap.
WARNING WARNING
CAUTION WARNING
WARNING
Safety Reversing Sensor
Header Wall
Access Door
Safety Reversing Sensor Gap between floor
and bottom of door must not exceed 1/4"
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.) See page 13 for details.
Support bracket &
fastening hardware is required.
See page 12.
FINISHED CEILING
Rail
Wall-mounted Door Control Torsion Spring
Slack in chain tension is normal when garage door is closed.
Center of Garage door
COMPLETED INSTALLATION
Trolley
Header Wall Garage Door
Header Bracket
Straight Door Arm
Emergency Release Rope & Handle
Door Bracket
Curved Door Arm Garage Door
Spring Chain
Trolley Stop Bolt
CLOSED POSITION
Chain and Cable in Dispensing Carton Straight Door
Arm Section
Hanging Brackets
Chain Spreader with Screws
Motor Unit with Light Lenses (varies depending upon model purchased)
Rail Center/Back Sections (4)
Rail Front (header) Section (1)
“U” Bracket A11
Idler Pulley
(included with hardware) A12
Trolley A13
Header Bracket A14
Door Bracket A15 A9
Door Control All Other Models
LOCK LIGHT
Remote Control Transmitter A16 Curved Door
Arm Section A1 A5
A2
A3
A4
A7
A8
A17
Safety Sensor Bracket (2)
A10
A18 Assembly and Installation Hardware
Safety Labels and Literature
Keyless Entry
Models PD210D (1) PD212D (2) 248730 (1)
Models PD610D (1) PD612D (2) PD612KLD (2) 48930D (2)
A19
GARAGE DOOR OPENER ASSEMBLY/INSTALLATION M ANUAL n Please read this manual and the enclosed safety materials carefully!
n Fasten the manual near the garage door after installation.n The door WILLNOT CLOSE unless the Protector System®is connected
and prope rly aligned.
n Periodic checks of the opener are required to ensure safe operation.
n The model number label is located under the light lens on the front panel of
your opener.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or deathif you do notcomply with the warnings that accompany them. Thehazard may come from something mechanical or from electric shock. Read the warnings carefully.When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical WWARNARNINGING CAUTION
WARNING WARNING
WWARNARNINGING WARNING CAUTION CAUTION
WARNING WARNING This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.PD210D • PD212DIMPORTANT SAFETY NOTES PD610D • PD612D • 7520D
• PD612KLD • 48930D The Chamberlain Group, Inc.
845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.com
There are two types of garage door openers pictured. Yours may appear slightly different.
A6
7920KD (2) Models PD612KLD (1) 7920KD (1) A20
CLOSED OPEN
Garage Door Monitor (Model 7920KD only)
Door Control Button Model 248730 ONLY
A21
The Protector System® (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White and White/Black Bell Wire attached
Tape Measure 2
1
Stepladder
Pencil 2 X 4 Board
Pliers
Wire Cutters
Claw Hammer
Phillips and Flat Screwdriver 1/4" Nutdriver
Adjustable End Wrench
Hack Saw Drill
Carpenter's Level (Optional)
Sockets and Wrench 1/2", 5/8", 7/16", 9/16"
and 1/4"
Drill Bits 3/16", 5/16"
and 5/32"
Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.
OPENER CONTENTS TOOLS NEEDED
Nut 5/16" - 18 (4)
Clevis Pin 5/16" x 1-1/2" (1)
Drywall Anchors (2) Rope
Ring Fastener (3) Lock Washer
5/16" (7)
Lag Screw 5/16"-18 x 1-7/8" (2)
Wing Nut 1/4 x 20 (2) Insulated
Staples (30)
Rail Grease
Hex Bolt 5/16"- 18 x 7/8" (4)
Carriage Bolts 1/4"-20 x 1/2" (2)
Lag Screw 5/16"- 9 x 1-5/8" (2)
Clevis Pin 5/16" x 1-1/4" (1)
Self-Threading Screw 1/4"-14 x 5/8" (2)
2-Conductor Bell Wire White & White/Red Screw
6AB x 1-1/4" (2) Screw 6-32 x 1" (2) Spacer (2)
Clevis Pin 5/16" x 1" (1)
C21 NOTICE
Handle (not shown actual size) C20
C2 C3 C4
C5 C6 C7 C11
C8 C9
C10 C1
C14
C16
C17
C12 C13
C18
C19
C15 Threaded
Trolley Shaft (1)
Idler Bolt (1) B5
B1
Nut 3/8" (1) Bolt 1/4" - 20 x 1-3/4" (2)
B6
B7
Lock Washer 3/8" (1)
Lock Nut 1/2" - 20 (2) B2
B3
Master Link (2) B4
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
ASSEMBLY
Window Cut-Out Idler Pulley Hole
A13 A7 A7
A7 A7
A8
As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.
Assemble the Rail
Front Rail
(TO DOOR) Back Rails
(TO MOTOR UNIT) A11 “U” Bracket
Window Cut-Out
10" (25 cm) A8
As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.
To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
WARNING CAUTION
CAUTION WARNING
WARNING
KEEP SMALL HOLES ALONG OPPOSITE EDGE OF RAILS
FRONT RAIL (TOP)
KEEP LARGER HOLE ON TOP
A8
ALL HARDWARE SHOWN ACTUAL SIZE B3 Lock Nut
Trolley Stop Hole
B6 Bolt
B3 Lock Nut B6 Bolt
1
B3 Lock Nut Cover
Protection Bolt Hole
B6 Bolt
A11 “U” Bracket
SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET TO MOTOR UNIT
Attach Chain Spreader
Cable Loop A2 Chain and Cable Do NOT remove
Chain/Cable from box
B2 Lock Washer
B7 Nut B5 Idler Bolt
PulleyBolt Rail
Washer Nut
Cable Loop A12 Idler Pulley A2
Chain and Cable
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid serious damage to opener, ONLY use bolts/fasteners mounted in top of motor unit.
WARNING CAUTION
CAUTION WARNING
WARNING
Cable Loop B4
Master Link Clip-On Spring
B4 Master Link Bar A2 Chain and Cable Do NOT remove
Chain/Cable from box
B4 Master Link
Attach Cable to Front of Trolley
Run Cable Through Cut-Out Window
Install Idler Pulley
A3 Chain Spreader
Bolt Bolt
Hex Screws 8-32x7/16"
B7 Nut B2 Lock Washer B3 Lock Nut
B5 Idler Bolt
2 3 4
5 6 7
Remove Fasteners from Top of Motor Unit
Attach Rail to Motor Unit
Cable
Chain Motor Unit
Sprocket A2
Chain and Cable in Dispensing Carton Leave chain/cable inside
carton to prevent kinking
B4 Master Link Clip-On Spring
B1 Trolley Threaded Shaft
B4 Master Link Bar
Attach Chain To Trolley Threaded Shaft
B1 Trolley Threaded Shaft C6
Lock Washer C5
Outer Nut
Insert Trolley Threaded Shaft into Round Hole in Trolley
B1 Trolley Threaded Shaft C4
Inner Nut C5
Lock Washer
Attach Nut and Lock Washer to Trolley Threaded Shaft
Tighten the Chain
Base of Rail Mid Length of Rail A2 Chain
1/4" (6 mm)
Desired Chain Tension
B4 Master Link C4 Nut C5 Lock Washer
B1 Threaded Trolley Shaft
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid possible SERIOUS INJURY to fingers:
• Securely attach chain spreader.
• NEVER connect garage door opener to power source until instructed to do so.
WARNING CAUTION
CAUTION WARNING
WARNING
Route Chain/Cable Around Rail Assembly and Motor Unit Sprocket
Assembly of your opener is now complete.
8
9 10 11
12
If you have a sectional door, proceed to page 10 of this manual.
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH:
WARNING
CAUTION WARNINGWARNING WARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet (1.5 m)
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" high (3.8 cm) object (or a 2 x 4 laid flat) on the floor.
If you have a one-piece door, proceed to the One-Piece Door Installation Instructions included with your garage door opener.
Sectional Door One-Piece Door
GARAGE DO OR OPENER ASSEM
BLY/IN STALLATION M
ANUAL nPlease read th
is manual and the enclosed s
afety materials care fully!
nFasten the manual n ear the garage door after installation.
nThe door WILLNOT CLOSE u
nless the Protector System
®is connected and properly aligned.
nPeriodic c hecks of the opene
r are req uired to e
nsure safe operation.
nThe m odel num
ber lab el is locate
d under the light le ns on the
front pa nel of your opener.
When you see these Safety Symbols
and Signal Words on the following
pages, they will alert you to the possibility of se
rious inju ry or death if y
ou do not comply with the wa
rnings that accom pany them. The hazard m
ay come fr om someth
ing mecha nical or from electric sh
ock. Read the wa rnings care
fully.
When you see t his Signal
Word on th e following
pages, it will alert y
ou to the p ossibility of dam
age to your garage door and
/or the gar age door opene
r if you do not comply with
the cautionary s tatements that accompan
y it. Read th em carefully.
Mechanical Electrical
WARNING
WARNING
CAUTIO N This garage door
opener ha s been des
igned and t ested to off
er safe service provided it is in
stalled, op erated, maintaine
d and teste d in strict ac
cordance w ith the ins
tructions an d warnings con
tained in this m anual.
IMPORTANT SAFET Y NOTES PD
210D • PD 212D
PD 610D • PD612D • 75
20D
• PD612KLD • 48930D
The Chamberlain Gr oup, Inc.
845 Larch Avenue Elmhurst, Illinois 6012 6-1196 www.cham
berlain.com
There are t wo types o
f garage d oor opene
rs pictured . Yours m
ay appear slightly different.
INSTALLATION INSTRUCTIONS FOR ONE-PIECE DOORS
PAGE 10
-In some installations it may be necessary to install a 2x4 across two studs to create a location for header bracket or over drywall
Use lag screws (not provided) to secure 2x4 (structural support) into wood. Use concrete anchors to secure 2x4 into masonry.
Add a 2 x 4 as a Structural Support (If Necessary)
Highest Point of Travel
2" (5 cm) Mark a spot on the “center of the garage door” line, 2" (5 cm) above the highest point of travel of the garage door
Determine the Highest Point of Travel, and Draw Horizontal Line for Header Bracket Placement
NOTE: You can fasten the header bracket within 4 feet (1.2 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling when clearance is minimal.
Fasten header bracket securely to structural supports.
It may be necessary to use a 2 x 4 as a structural support if installing on drywall or between two studs as shown in Step 3. Securely fasten 2 x 4 to structural supports using lag screws (not provided). Concrete anchors must be used if mounting header bracket or 2 x 4 into masonry.
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.
WARNING WARNING
CAUTION WARNING
WARNING
INSTALL THE HEADER BRACKET
door, wall a
Level (optional)
Mark the center of the garage door on door and wall and extend onto the ceiling
2 3
INSTALLATION
Mark the Center of the Garage Door
1
Garage Door
A14 Header Bracket
A14 Header Bracket
Mounting Hole
Existing Header Bracket
C2 Spacer
Mounting Hole Existing Clevis Pin
Option with some pre-existing installations C11
Clevis Pin C6 Ring Fastener
Opener Carton
Ceiling Mount A14 Header Bracket
Mounting Hole C11 Clevis Pin
C6 Ring Fastener
NOTE: If the door spring is in the way, you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
Attach Rail to the Header Bracket
UP
Center bracket on the “center of garage door” line and the horizontal line made in Step 2.
Highest Point of Travel
A14 Bracket Mark the top and bottom bracket holes Horizontal Line
Center of Garage Door
Drill two 3/16"
pilot holes
UP
Secure bracket with lag screws
C18 Lag Screw
Mark Bracket Holes Drill Holes
C
ALL HARDWARE SHOWN ACTUAL SIZE
Attach Bracket
MOUNT THE HEADER BRACKET
NOTE: If your installation requires that the header bracket be mounted to the ceiling. The back edge of the bracket MUST NOT be further than 6" (15 cm) from the header wall and the arrow MUST point away from the header wall.
Ceiling Mount the Header Bracket (Optional)
C6 Ring Fastener C2 Spacer C11Clevis Pin
C18Lag Screw
Center the bracket on the “center of garage door” line
UP
A14 Bracket Use holes on left and right side to secure bracket
4 5 6
7
Remove 2 x 4
Close door
Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets
Remove 2x4 and Close Door
C9 Hex Bolt C4 Nut C5 Lock Washer
C8 Lag Screw
ALL HARDWARE SHOWN ACTUAL SIZE
2 x 4 If the top section or panel hits the trolley when you raise
the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain
disconnected until installation is completed.
NOTE: The garage door opener motor head will typically sit lower than the header bracket, therefore, the rail will be at an angle.
Open Door to Full Open Position and Rest Rail on a 2x4 to Position Opener at the Proper Angle for Hanging from the Ceiling
POSITION AND HANG MOTOR UNIT
NOTE: Before the motor unit is secured to the ceiling, insure that the motor unit and rail are centered over the door. If you mounted the header bracket off center, hang the motor unit the same distance.
Concrete anchors must be used if installing any brackets into masonry.
Measure Distance
C8 Lag Screws
C9 HexBolt C5 Lock Washer C4 Nut Bracket
(Not Provided)
(Not Provided) Bolt 5/16"-18 x 7/8"
Lock Washer 5/16"
Nut 5/16" - 18 C9 HexBolt
C5 Lock Washer C4 Nut
C8 Lag Screws or
Concrete Anchors (Not Provided)
Option with unfinished ceiling Option with finished or unfinished ceiling
OR
1
2
3
To prevent damage to garage door, rest garage door opener rail on 2 x 4 placed on top section of door.
WARNING CAUTION
CAUTION WARNING
WARNING
To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it securely to structural supports of the garage.
WARNING WARNING
CAUTION WARNING
WARNING
UP Center of Garage Door
C10 Self-Threading Screws
Metal, insulated or lightweight factory reinforced doors
UP Center of
Garage Door Bolt
5/16" x 2"
(Not Provided)
Wood doors
Fasten Door Bracket
NOTE: The 1/4"-14 x 5/8" self-threading screws are not intended for use on wood doors.
OR
Door Bracket Location Door Arm Connects Directly to Vertical Reinforcement
Top of Door
Hardware (not provided)
ALL HARDWARE
SHOWN ACTUAL SIZE C10 Self-Threading Screw
Center of Garage Door
C15 Door Bracket
Position Door Bracket
To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally.
WARNING CAUTION
CAUTION WARNING
WARNING
FASTEN THE DOOR BRACKET
Mark and Drill 3/16" Holes
Position the door bracket on the face of the door within the following limits:
1. The top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door.
2. The top edge of the bracket directly below any structural support across the top of the door.
1 2
3
HORIZONTAL AND VERTICAL REINFORCEMENT
Horizontal and vertical reinforcement (not provided) is needed for light weight garage doors (fiberglass, aluminum, steel, doors with glass panel, etc.).
A horizontal reinforcement brace should be long enough to be secured to two or three vertical
supports. A vertical reinforcement brace should cover the height of the top panel. Contact your door
manufacturer for more information regarding reinforcement of your door.
Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case, you will not need the door bracket; proceed to Connect Door Arm to Trolley section.
C7 Clevis Pin C21 Clevis Pin C6 Ring Fastener C5 Lock Washer C4 Nut C9 Hex Bolt
ALL HARDWARE SHOWN ACTUAL SIZE
Pull Down to Release Trolley
C4 Nut
C5 Lock Washer
C9 HexBolt A1
Curved Door Arm
A5 Straight Door Arm ENGAGED
Attach Emergency Release Rope and Handle
C21 Clevis Pin C5
Ring Fastener
A5 Straight Door Arm
Connect Straight Door Arm to Trolley
2" (5 cm)
Connect Curved Door Arm to Door Bracket
C7 Clevis Pin
C6 Ring Fastener
A1 Curved Door Arm
ATTACH DOOR TO TROLLEY
Overhand
NOTICE Knot C19Rope C20 Emergency Release Handle
Secure handle with overhand knot and heat seal rope.
Pull Emergency Release Rope to Disengage the Trolley
Slide Trolley Back 2" (5 cm) and Connect Straight Door Arm to the Trolley
Connect Curved Door Arm to the Door Bracket Ensure Door is Fully Closed and Connect Door Arms
CONNECT DOOR ARM TO TROLLEY
RELEASED
NOTE: Handle should hang 6 feet (1.5 m) above floor.
Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement.
1
2 3
4 5
To prevent possible SERIOUS INJURY or DEATH from a falling garage door:
• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or
unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
WARNING WARNING
CAUTION WARNING
WARNING
5 FEET (1.5 m) MINIMUM
Door Control Wire
Do NOT strip any insulation from the staples
C1
Insulated Staple C1
Insulated Staple
LOCK LIGHT
C12 Screw
C15 Drywall Anchors
C12 Screw Multi-Function Door Control
Multi-Function Door Control:
Gang Box Installation Multi-Function Door Control:
If, No Gang Box is Present
Position Door Control, Route Door Control Wire to Motor Unit and Secure with Insulated Staples.
Permanently Mount 2 Safety Labels Using Adhesive Backing, Tacks or Staples, If Necessary.
LOCK LIGHT
Carefully Remove Cover Multi-Function Door Controls ONLY
KG
13
975
KG
13
975
Red Terminal
White Terminal Red/White
Wire
White Wire
Connect Door Control Wires to Motor Unit
Attach Door Control to Wall and Replace Cover
C12 Screw C15 Drywall Anchors C13 Screw C1 Insulated Staples
ALL HARDWARE SHOWN ACTUAL SIZE
To prevent possible SERIOUS INJURY or DEATH from electrocution:
• Be sure power is not connected BEFORE installing Door Control.
• Connect ONLY to 24 VOLT low voltage circuit.
To prevent possible SERIOUS INJURY or DEATH from a closing garage door:
• Install Door Control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from all moving parts of door.
• NEVER permit children to operate or play with door control push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed.
NEVER permit anyone to cross path of closing garage door.
WARNING
CAUTION WARNINGWARNING WARNING
INSTALLING THE DOOR CONTROL
C1 Staples
Connect Wire to Door Control
1 2
3 4
5
6
Insulation Wire Strip 7/16" (11 mm)
Red/White Wire White Wire A6
Door Control:
Multi-Function Terminal Screws
Terminal Screws
Red/White Wire
WHT2
1 RED
White Wire A21
Door Control Button
Strip Door Control Wire
LOCK LIGHT
Single Gang Box C13
Screw
C13 Screw
24V Circuit
OR
C12 Screw
C15 Drywall Anchors Door Control Button
To release or insert wire, push in tab with screwdriver.
Ground Wire
Black Wire White Wire
Black Wire
round Tab
d Wire ECTION
White Wire Black Wire
Remove Motor Unit Screws and Cover
Remove Power Cord
Run Wire from Outlet to Motor Unit
Replace Motor Unit Cover and Screws
100 Watt (Max) Standard Light Bulb
Flex Sides of Light Lens to Remove Lens from Tabs
Rotate Light Lens Down Install Standard Light Bulb(s) (100W max) into Socket(s)
RIGHT WRONG
Plug Motor Unit into Power Outlet
If permanent wiring is required by your local code, follow procedure below. Disconnect power to the circuit before removing cover to establish permanent wiring connections.
To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:
• Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.
• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.
WARNING
CAUTION WARNING
WARNING WARNING
INSTALLING THE LIGHT BULB(S)
ELECTRICAL REQUIREMENTS
NOTE: Plug motor unit into grounded power outlet. If a grounded outlet is not available, contact a qualified electrician to install a proper outlet.
OR
1 2 3
1
1 2 3 4
To prevent possible OVERHEATING of the endpanel or light socket:
• DO NOT use short neck or specialty light bulbs.
• DO NOT use halogen bulbs. Use ONLY incandescent.
To prevent damage to the opener:
• DO NOT use bulbs larger than 100W.
• ONLY use A19 size bulbs.
WARNING CAUTION
CAUTION WARNING
WARNING
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
NOTE: DO NOT operate the opener at this time.
IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.
Invisible Light Beam Protection Area Safety Reversing
Sensor no higher than 6" (15 cm) above floor
Safety Reversing Sensor no higher than 6" (15 cm) above floor
Facing the door from inside the garage
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.
The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.
To prevent SERIOUS INJURY or DEATH from a closing garage door:
• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.
• Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.
WARNING WARNING
CAUTION WARNING
WARNING
INSTALL THE PROTECTOR SYSTEM®
Wall installation (optional)
Door Track
Attach with concrete anchors (not provided)
Sensor Beam No Higher Than 6" (15 cm) Above Floor
Fasten 2x4 to Wall with Lag Screws (Not Provided)
Lag Screws (Not Provided) Sensor Beam
No Higher Than 6" (15 cm) Above Floor
Inside Garage Wall
Assemble Safety Reversing Sensors Mount Brackets
Floor installation (optional)
Indicator Light Lens
Sensor Beam No Higher Than 6" (15cm) Above Floor
OR
Mount Brackets: Mounting Options
Garage door track installation (preferred)
C16 Wing Nut C14 Carriage Bolt
ALL HARDWARE SHOWN ACTUAL SIZE
INSTALL THE PROTECTOR SYSTEM®
A9
Extension Bracket Inside
Garage Wall
(Provided with Extension Bracket)
(Provided with Extension Bracket)
OR
Wall installation with Extension Brackets (optional)
Sensor Beam No Higher Than 6" (15 cm) Above Floor
1 2
2a 2b 2c
A10 Safety Sensor Bracket A17
Safety Reversing Sensor
A17
Safety Reversing Sensor
C14 Carriage Bolts
C14 Wing Nut
Safety Reversing Sensors MUST be aligned and no higher than 6" (15 cm) above floor
Safety Reversing Sensors MUST be aligned and no higher than 6" (15 cm) above floor
NOTE: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
Sensor
Safety Sensor Wire Safety Sensor Wire
Sensor
C1
Insulated Staple
C1
Insulated Staple C1
Insulated Staple
Do NOT strip any insulation from the staples
Run Safety Sensor Wire to Motor Unit and Secure with Insulated Staples
WIRE SAFETY REVERSING SENSOR
Locate the quick connect terminals on your garage door opener, they are located on back panel.
Insert the two white wires into the white quick connect terminal and insert the two black/white wires into the grey quick connect terminal
White
Wires Black/White
Wires
White Terminal
Grey Terminal
Screwdriver
KG KG
Connect Safety Sensors to Motor Unit
C1 Staples
ALL HARDWARE SHOWN ACTUAL SIZE
Insulation Wire Strip 7/16" (11 mm)
Strip All Safety Sensor Wires
Black/White Wires
White Wires
Twist Like Colored Wires Together
Black/White Wire
White Wire
Separate the Black/White and the White Wires
3
4 5 6
7
Safety Reversing Sensor
Safety Reversing Sensor
To release or insert wire, push in tab with screwdriver.
Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
• Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system must be tested. Door must reverse on contact with 1-1/2"
(3.8 cm) high object (or 2 x 4 laid flat) on floor.
To prevent damage to vehicles, be sure fully open door provides adequate clearance.
WARNING CAUTION
CAUTION WARNING
WARNING WARNING
WARNING
CAUTION WARNING
WARNING
ADJUST THE UP AND DOWN TRAVEL LIMITS
Limit adjustment settings regulate the points at which the door will stop when moving up or down.
To operate the opener, press the door control push bar.
Run the opener through a complete travel cycle.
• Does the door open and close completely?
• Does the door stay closed and not reverse unintentionally when fully closed?
If your door passes both of these tests, no limit
adjustments are necessary unless the reversing test fails (see Adjustment Step 3).
Adjustment procedures are outlined below. Read the procedures carefully before proceeding to Adjustment Step 2. Use a screwdriver to make limit adjustments. Run the opener through a complete travel cycle after each adjustment.
NOTE: Repeated operation of the opener during
adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again.
NOTE: If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.
HOW AND WHEN TO ADJUST THE LIMITS
• If the door does not open completely but opens at least 5 feet (1.5 m):
Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.
NOTE: To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4"
(5-10 cm) between the trolley and the bolt.
• If door does not open at least 5 feet (1.5 m):
Adjust the UP (open) force as explained in Adjustment Step 2.
• If the door does not close completely:
Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. One turn equals 2" (5 cm) of travel.
ADJUSTMENT LABEL Cover Protection Bolt
2-4"
(5 cm- 10 cm)
Left Side Panel Limit Adjustment Screws
Turn either limit adjustment screw the direction of the arrow to increase trolley travel, turn in the opposite direction to decrease travel
ADJUSTMENT STEP 1
• If the opener reverses in fully closed position:
Decrease down travel. Turn the DOWN limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.
• If the door reverses when closing and there is no visible interference to travel cycle:
If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed.
ADJUSTMENT