GARAGE DOOR OPENER ASSEMBLY/INSTALLATION MANUAL

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GARAGE DOOR OPENER

ASSEMBLY/INSTALLATION MANUAL

■Please read this manual and the enclosed safety materials carefully!

■Fasten the manual near the garage door after installation.

■The door WILL NOT CLOSE unless the Protector System^®is connected and properly aligned.

■Periodic checks of the opener are required to ensure safe operation.

■The model number label is located under the light lens on the front panel of your opener.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

Mechanical

Electrical

WARNING WARNING

CAUTION WARNING

WARNING WARNING WARNING CAUTION

WARNING

This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.

IMPORTANT SAFETY NOTES

PD210D • PD212D 248730

PD610D • PD612D • 7920KD PD612KLD • 48930D

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

There are two types of garage door openers pictured. Yours may appear slightly different.

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Before you begin:

• Disable locks (contact your door manufacturer for information on disabling your door locks.)

• Remove any ropes connected to garage door.

• Complete the following test to make sure your garage door is balanced and is not sticking or binding:

1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.

2. Raise and lower the door to see if there is any binding or sticking.

If your door binds, sticks, or is out of balance, call a trained door systems technician.

If you have a one-piece door, the installation of your garage door opener will be different. Follow the assembly instructions included in this manual then proceed to the Installation Instructions For One-Piece Doors included with the garage door opener.

To prevent damage to garage door and opener:

• ALWAYS disable locks BEFORE installing and operating the opener.

• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.

To prevent possible SERIOUS INJURY or DEATH:

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required.

• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.

• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.

WARNING

WARNING CAUTION

WARNING

Sectional Door

Preparing Your Garage Door . . . 2

Completed Installation . . . 3

Tools Needed. . . 4

Opener Contents. . . 4

Assembly Hardware . . . 5

Installation Hardware . . . 5

Assembly . . . 6-8 Installation Installation safety instructions. . . 9

Install the header bracket . . . 10

Mount the header bracket . . . 11

Position and hang motor unit . . . 12

Fasten the door bracket . . . 13

Attach door to trolley. . . 14

Installing the door control . . . 15

Installing the light bulb(s) . . . 16

Electrical requirements . . . 16

Install the Protector System^®. . . 17-18 Wire safety sensor . . . 19

Adjustment Adjust the UP and DOWN travel limits . . . 20

Adjust the forces . . . 21

Test the safety reversal system . . . 22

Test the Protector System^®. . . 22

Operation Important Safety Information . . . 23

Using your garage door opener . . . 23

Using the wall-mounted door control . . . 24

Care of your opener . . . 24

To open the door manually . . . 24

Having a Problem? . . . 25

Diagnostic Chart . . . 26

Programming To add or reprogram an additional hand-held remote control . . . 27

To control the opener lights . . . 27

Multi-function remotes. . . 27

To add, reprogram or change a keyless entry PIN . . . 28

To change an existing, known PIN . . . 28

To set a temporary PIN. . . 29

To erase all codes from motor unit memory . . . 29

The remote control battery . . . 29

Repair Parts Rail assembly parts . . . 30

Installation parts . . . 30

Motor unit assembly parts. . . 31

Accessories. . . 32

Notes. . . 33-34 Warranties . . . 35

Repair Parts and Service . . . 36

TABLE OF CONTENTS

PREPARING YOUR GARAGE DOOR

One-Piece Door See addendum

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PLANNING

Identify the type and height of your garage door. If you have a one-piece door, follow the assembly

instructions contained in this manual and refer to the Installation Instructions One-Piece Door for

installation procedures. Survey your garage area to see if any of the conditions below apply to your installation.

Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.

Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.

• Installation Page 10 – Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports.

• Installation Page 12 – Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required.

• Installation Page 13 – Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required.

• Installation Page 18 – Depending upon garage

construction, extension brackets or wood blocks may be needed to install sensors.

• Installation Page 18 – Alternate floor mounting of the safety reversing sensor will require hardware not provided.

• Do you have an access door in addition to the garage door? If not, Model 7702CB Outside Quick Release is required. See Accessories page.

• Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3.

Floor or door should be repaired.

• The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center.

• If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page 32.

Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly.

• The floor or the garage door MUST be repaired to eliminate the gap.

WARNING

Safety Reversing Sensor

Header Wall

Access Door

Safety Reversing Sensor Gap between floor

and bottom of door must not exceed 1/4"

Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.) See page 13 for details.

Support bracket &

fastening hardware is required.

See page 12.

FINISHED CEILING

Rail

Wall-mounted Door Control Torsion Spring

Slack in chain tension is normal when garage door is closed.

Center of Garage door

COMPLETED INSTALLATION

Trolley

Header Wall Garage Door

Header Bracket

Straight Door Arm

Emergency Release Rope & Handle

Door Bracket

Curved Door Arm Garage Door

Spring Chain

Trolley Stop Bolt

CLOSED POSITION

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Chain and Cable in Dispensing Carton Straight Door

Arm Section

Hanging Brackets

Chain Spreader with Screws

Motor Unit with Light Lenses (varies depending upon model purchased)

Rail Center/Back Sections (4)

Rail Front (header) Section (1)

“U” Bracket A11

Idler Pulley

(included with hardware) A12

Trolley A13

Header Bracket A14

Door Bracket A15 A9

Door Control All Other Models

LOCK LIGHT

Remote Control Transmitter A16 Curved Door

Arm Section A1 A5

A2

A3

A4

A7

A8

A17

Safety Sensor Bracket (2)

A10

A18 Assembly and Installation Hardware

Safety Labels and Literature

Keyless Entry

Models PD210D (1) PD212D (2) 248730 (1)

Models PD610D (1) PD612D (2) PD612KLD (2) 48930D (2)

A19

GARAGE DOOR OPENER ASSEMBLY/INSTALLATION M ANUAL n Please read this manual and the enclosed safety materials carefully!

n Fasten the manual near the garage door after installation.n The door WILLNOT CLOSE unless the Protector System®is connected

and prope rly aligned.

n Periodic checks of the opener are required to ensure safe operation.

n The model number label is located under the light lens on the front panel of

your opener.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or deathif you do notcomply with the warnings that accompany them. Thehazard may come from something mechanical or from electric shock. Read the warnings carefully.When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.

Mechanical

Electrical WWARNARNINGING CAUTION

WWARNARNINGING WARNING CAUTION CAUTION

WARNING WARNING This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.PD210D • PD212DIMPORTANT SAFETY NOTES PD610D • PD612D • 7520D

• PD612KLD • 48930D The Chamberlain Group, Inc.

845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.com

There are two types of garage door openers pictured. Yours may appear slightly different.

A6

7920KD (2) Models PD612KLD (1) 7920KD (1) A20

CLOSED OPEN

Garage Door Monitor (Model 7920KD only)

Door Control Button Model 248730 ONLY

A21

The Protector System^® (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White and White/Black Bell Wire attached

Tape Measure 2

1

Stepladder

Pencil 2 X 4 Board

Pliers

Wire Cutters

Claw Hammer

Phillips and Flat Screwdriver 1/4" Nutdriver

Adjustable End Wrench

Hack Saw Drill

Carpenter's Level (Optional)

Sockets and Wrench 1/2", 5/8", 7/16", 9/16"

and 1/4"

Drill Bits 3/16", 5/16"

and 5/32"

Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.

OPENER CONTENTS TOOLS NEEDED

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Nut 5/16" - 18 (4)

Clevis Pin 5/16" x 1-1/2" (1)

Drywall Anchors (2) Rope

Ring Fastener (3) Lock Washer

5/16" (7)

Lag Screw 5/16"-18 x 1-7/8" (2)

Wing Nut 1/4 x 20 (2) Insulated

Staples (30)

Rail Grease

Hex Bolt 5/16"- 18 x 7/8" (4)

Carriage Bolts 1/4"-20 x 1/2" (2)

Lag Screw 5/16"- 9 x 1-5/8" (2)

Clevis Pin 5/16" x 1-1/4" (1)

Self-Threading Screw 1/4"-14 x 5/8" (2)

2-Conductor Bell Wire White & White/Red Screw

6AB x 1-1/4" (2) Screw 6-32 x 1" (2) Spacer (2)

Clevis Pin 5/16" x 1" (1)

C21 NOTICE

Handle (not shown actual size) C20

C2 C3 C4

C5 C6 C7 C11

C8 C9

C10 C1

C14

C16

C17

C12 C13

C18

C19

C15 Threaded

Trolley Shaft (1)

Idler Bolt (1) B5

B1

Nut 3/8" (1) Bolt 1/4" - 20 x 1-3/4" (2)

B6

B7

Lock Washer 3/8" (1)

Lock Nut 1/2" - 20 (2) B2

B3

Master Link (2) B4

ASSEMBLY HARDWARE

INSTALLATION HARDWARE

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ASSEMBLY

Window Cut-Out Idler Pulley Hole

A13 A7 A7

A7 A7

A8

As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

Assemble the Rail

Front Rail

(TO DOOR) Back Rails

(TO MOTOR UNIT) A11 “U” Bracket

Window Cut-Out

10" (25 cm) A8

As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown.

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.

WARNING

KEEP SMALL HOLES ALONG OPPOSITE EDGE OF RAILS

FRONT RAIL (TOP)

KEEP LARGER HOLE ON TOP

A8

ALL HARDWARE SHOWN ACTUAL SIZE B3 Lock Nut

Trolley Stop Hole

B6 Bolt

B3 Lock Nut B6 Bolt

1

B3 Lock Nut Cover

Protection Bolt Hole

B6 Bolt

A11 “U” Bracket

SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET TO MOTOR UNIT

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Attach Chain Spreader

Cable Loop A2 Chain and Cable Do NOT remove

Chain/Cable from box

B2 Lock Washer

B7 Nut B5 Idler Bolt

PulleyBolt Rail

Washer Nut

Cable Loop A12 Idler Pulley A2

Chain and Cable

ALL HARDWARE SHOWN ACTUAL SIZE

To avoid serious damage to opener, ONLY use bolts/fasteners mounted in top of motor unit.

WARNING

Cable Loop B4

Master Link Clip-On Spring

B4 Master Link Bar A2 Chain and Cable Do NOT remove

Chain/Cable from box

B4 Master Link

Attach Cable to Front of Trolley

Run Cable Through Cut-Out Window

Install Idler Pulley

A3 Chain Spreader

Bolt Bolt

Hex Screws 8-32x7/16"

B7 Nut B2 Lock Washer B3 Lock Nut

B5 Idler Bolt

2 3 4

5 6 7

Remove Fasteners from Top of Motor Unit

Attach Rail to Motor Unit

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Cable

Chain Motor Unit

Sprocket A2

Chain and Cable in Dispensing Carton Leave chain/cable inside

carton to prevent kinking

B4 Master Link Clip-On Spring

B1 Trolley Threaded Shaft

B4 Master Link Bar

Attach Chain To Trolley Threaded Shaft

B1 Trolley Threaded Shaft C6

Lock Washer C5

Outer Nut

Insert Trolley Threaded Shaft into Round Hole in Trolley

B1 Trolley Threaded Shaft C4

Inner Nut C5

Lock Washer

Attach Nut and Lock Washer to Trolley Threaded Shaft

Tighten the Chain

Base of Rail Mid Length of Rail A2 Chain

1/4" (6 mm)

Desired Chain Tension

B4 Master Link C4 Nut C5 Lock Washer

B1 Threaded Trolley Shaft

To avoid possible SERIOUS INJURY to fingers:

• Securely attach chain spreader.

• NEVER connect garage door opener to power source until instructed to do so.

WARNING

Route Chain/Cable Around Rail Assembly and Motor Unit Sprocket

Assembly of your opener is now complete.

8

9 10 11

12

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If you have a sectional door, proceed to page 10 of this manual.

INSTALLATION

IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH:

WARNING

CAUTION WARNINGWARNING WARNING

1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.

2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH.

3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.

4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.

5. Install garage door opener 7 feet (2.13 m) or more above floor.

6. Mount emergency release handle 6 feet (1.83 m) above floor.

7. NEVER connect garage door opener to power source until instructed to do so.

8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.

9. Install wall-mounted garage door control:

• within sight of the garage door

• out of reach of children at minimum height of 5 feet (1.5 m)

• away from ALL moving parts of the door.

10. Place entrapment warning label on wall next to garage door control.

11. Place manual release/safety reverse test label in plain view on inside of garage door.

12. Upon completion of installation, test safety reversal system.

Door MUST reverse on contact with a 1-1/2" high (3.8 cm) object (or a 2 x 4 laid flat) on the floor.

If you have a one-piece door, proceed to the One-Piece Door Installation Instructions included with your garage door opener.

Sectional Door One-Piece Door

GARAGE DO OR OPENER ASSEM

BLY/IN STALLATION M

ANUAL nPlease read th

is manual and the enclosed s

afety materials care fully!

nFasten the manual n ear the garage door after installation.

nThe door WILLNOT CLOSE u

nless the Protector System

®is connected and properly aligned.

nPeriodic c hecks of the opene

r are req uired to e

nsure safe operation.

nThe m odel num

ber lab el is locate

d under the light le ns on the

front pa nel of your opener.

When you see these Safety Symbols

and Signal Words on the following

pages, they will alert you to the possibility of se

rious inju ry or death if y

ou do not comply with the wa

rnings that accom pany them. The hazard m

ay come fr om someth

ing mecha nical or from electric sh

ock. Read the wa rnings care

fully.

When you see t his Signal

Word on th e following

pages, it will alert y

ou to the p ossibility of dam

age to your garage door and

/or the gar age door opene

r if you do not comply with

the cautionary s tatements that accompan

y it. Read th em carefully.

Mechanical Electrical

WARNING

CAUTIO N This garage door

opener ha s been des

igned and t ested to off

er safe service provided it is in

stalled, op erated, maintaine

d and teste d in strict ac

cordance w ith the ins

tructions an d warnings con

tained in this m anual.

IMPORTANT SAFET Y NOTES PD

210D • PD 212D

PD 610D • PD612D • 75

20D

• PD612KLD • 48930D

The Chamberlain Gr oup, Inc.

845 Larch Avenue Elmhurst, Illinois 6012 6-1196 www.cham

berlain.com

There are t wo types o

f garage d oor opene

rs pictured . Yours m

ay appear slightly different.

INSTALLATION INSTRUCTIONS FOR ONE-PIECE DOORS

PAGE 10

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-In some installations it may be necessary to install a 2x4 across two studs to create a location for header bracket or over drywall

Use lag screws (not provided) to secure 2x4 (structural support) into wood. Use concrete anchors to secure 2x4 into masonry.

Add a 2 x 4 as a Structural Support (If Necessary)

Highest Point of Travel

2" (5 cm) Mark a spot on the “center of the garage door” line, 2" (5 cm) above the highest point of travel of the garage door

Determine the Highest Point of Travel, and Draw Horizontal Line for Header Bracket Placement

NOTE: You can fasten the header bracket within 4 feet (1.2 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling when clearance is minimal.

Fasten header bracket securely to structural supports.

It may be necessary to use a 2 x 4 as a structural support if installing on drywall or between two studs as shown in Step 3. Securely fasten 2 x 4 to structural supports using lag screws (not provided). Concrete anchors must be used if mounting header bracket or 2 x 4 into masonry.

To prevent possible SERIOUS INJURY or DEATH:

• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required.

• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension.

WARNING

INSTALL THE HEADER BRACKET

door, wall a

Level (optional)

Mark the center of the garage door on door and wall and extend onto the ceiling

2 3

INSTALLATION

Mark the Center of the Garage Door

1

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Garage Door

A14 Header Bracket

A14 Header Bracket

Mounting Hole

Existing Header Bracket

C2 Spacer

Mounting Hole Existing Clevis Pin

Option with some pre-existing installations C11

Clevis Pin C6 Ring Fastener

Opener Carton

Ceiling Mount A14 Header Bracket

Mounting Hole C11 Clevis Pin

C6 Ring Fastener

NOTE: If the door spring is in the way, you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.

Attach Rail to the Header Bracket

UP

Center bracket on the “center of garage door” line and the horizontal line made in Step 2.

Highest Point of Travel

A14 Bracket Mark the top and bottom bracket holes Horizontal Line

Center of Garage Door

Drill two 3/16"

pilot holes

UP

Secure bracket with lag screws

C18 Lag Screw

Mark Bracket Holes Drill Holes

C

ALL HARDWARE SHOWN ACTUAL SIZE

Attach Bracket

MOUNT THE HEADER BRACKET

NOTE: If your installation requires that the header bracket be mounted to the ceiling. The back edge of the bracket MUST NOT be further than 6" (15 cm) from the header wall and the arrow MUST point away from the header wall.

Ceiling Mount the Header Bracket (Optional)

C6 Ring Fastener C2 Spacer C11Clevis Pin

C18Lag Screw

Center the bracket on the “center of garage door” line

UP

A14 Bracket Use holes on left and right side to secure bracket

4 5 6

7

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Remove 2 x 4

Close door

Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets

Remove 2x4 and Close Door

C9 Hex Bolt C4 Nut C5 Lock Washer

C8 Lag Screw

2 x 4 If the top section or panel hits the trolley when you raise

the door, pull down on the trolley release arm to

disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain

disconnected until installation is completed.

NOTE: The garage door opener motor head will typically sit lower than the header bracket, therefore, the rail will be at an angle.

Open Door to Full Open Position and Rest Rail on a 2x4 to Position Opener at the Proper Angle for Hanging from the Ceiling

POSITION AND HANG MOTOR UNIT

NOTE: Before the motor unit is secured to the ceiling, insure that the motor unit and rail are centered over the door. If you mounted the header bracket off center, hang the motor unit the same distance.

Concrete anchors must be used if installing any brackets into masonry.

Measure Distance

C8 Lag Screws

C9 HexBolt C5 Lock Washer C4 Nut Bracket

(Not Provided)

(Not Provided) Bolt 5/16"-18 x 7/8"

Lock Washer 5/16"

Nut 5/16" - 18 C9 HexBolt

C5 Lock Washer C4 Nut

C8 Lag Screws or

Concrete Anchors (Not Provided)

Option with unfinished ceiling Option with finished or unfinished ceiling

OR

1

2

3

To prevent damage to garage door, rest garage door opener rail on 2 x 4 placed on top section of door.

WARNING

To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it securely to structural supports of the garage.

WARNING

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UP Center of Garage Door

C10 Self-Threading Screws

Metal, insulated or lightweight factory reinforced doors

UP Center of

Garage Door Bolt

5/16" x 2"

(Not Provided)

Wood doors

Fasten Door Bracket

NOTE: The 1/4"-14 x 5/8" self-threading screws are not intended for use on wood doors.

OR

Door Bracket Location Door Arm Connects Directly to Vertical Reinforcement

Top of Door

Hardware (not provided)

ALL HARDWARE

SHOWN ACTUAL SIZE C10 Self-Threading Screw

Center of Garage Door

C15 Door Bracket

Position Door Bracket

To prevent damage to garage door, reinforce inside of door with angle iron both vertically and horizontally.

WARNING

FASTEN THE DOOR BRACKET

Mark and Drill 3/16" Holes

Position the door bracket on the face of the door within the following limits:

1. The top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door.

2. The top edge of the bracket directly below any structural support across the top of the door.

1 2

3

HORIZONTAL AND VERTICAL REINFORCEMENT

Horizontal and vertical reinforcement (not provided) is needed for light weight garage doors (fiberglass, aluminum, steel, doors with glass panel, etc.).

A horizontal reinforcement brace should be long enough to be secured to two or three vertical

supports. A vertical reinforcement brace should cover the height of the top panel. Contact your door

manufacturer for more information regarding reinforcement of your door.

Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case, you will not need the door bracket; proceed to Connect Door Arm to Trolley section.

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C7 Clevis Pin C21 Clevis Pin C6 Ring Fastener C5 Lock Washer C4 Nut C9 Hex Bolt

Pull Down to Release Trolley

C4 Nut

C5 Lock Washer

C9 HexBolt A1

Curved Door Arm

A5 Straight Door Arm ENGAGED

Attach Emergency Release Rope and Handle

C21 Clevis Pin C5

Ring Fastener

A5 Straight Door Arm

Connect Straight Door Arm to Trolley

2" (5 cm)

Connect Curved Door Arm to Door Bracket

C7 Clevis Pin

C6 Ring Fastener

A1 Curved Door Arm

ATTACH DOOR TO TROLLEY

Overhand

NOTICE Knot C19Rope C20 Emergency Release Handle

Secure handle with overhand knot and heat seal rope.

Pull Emergency Release Rope to Disengage the Trolley

Slide Trolley Back 2" (5 cm) and Connect Straight Door Arm to the Trolley

Connect Curved Door Arm to the Door Bracket Ensure Door is Fully Closed and Connect Door Arms

CONNECT DOOR ARM TO TROLLEY

RELEASED

NOTE: Handle should hang 6 feet (1.5 m) above floor.

Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement.

1

2 3

4 5

To prevent possible SERIOUS INJURY or DEATH from a falling garage door:

• If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or

unbalanced door could result in an open door falling rapidly and/or unexpectedly.

• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.

WARNING

(15)

5 FEET (1.5 m) MINIMUM

Door Control Wire

Do NOT strip any insulation from the staples

C1

Insulated Staple C1

Insulated Staple

LOCK LIGHT

C12 Screw

C15 Drywall Anchors

C12 Screw Multi-Function Door Control

Multi-Function Door Control:

Gang Box Installation Multi-Function Door Control:

If, No Gang Box is Present

Position Door Control, Route Door Control Wire to Motor Unit and Secure with Insulated Staples.

Permanently Mount 2 Safety Labels Using Adhesive Backing, Tacks or Staples, If Necessary.

LOCK LIGHT

Carefully Remove Cover Multi-Function Door Controls ONLY

KG

13

975

KG

13

975

Red Terminal

White Terminal Red/White

Wire

White Wire

Connect Door Control Wires to Motor Unit

Attach Door Control to Wall and Replace Cover

C12 Screw C15 Drywall Anchors C13 Screw C1 Insulated Staples

To prevent possible SERIOUS INJURY or DEATH from electrocution:

• Be sure power is not connected BEFORE installing Door Control.

• Connect ONLY to 24 VOLT low voltage circuit.

To prevent possible SERIOUS INJURY or DEATH from a closing garage door:

• Install Door Control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from all moving parts of door.

• NEVER permit children to operate or play with door control push buttons or remote control transmitters.

• Activate door ONLY when it can be seen clearly, is properly adjusted, and there are no obstructions to door travel.

• ALWAYS keep garage door in sight until completely closed.

NEVER permit anyone to cross path of closing garage door.

WARNING

CAUTION WARNINGWARNING WARNING

INSTALLING THE DOOR CONTROL

C1 Staples

Connect Wire to Door Control

1 2

3 4

5

6

Insulation Wire Strip 7/16" (11 mm)

Red/White Wire White Wire A6

Door Control:

Multi-Function Terminal Screws

Terminal Screws

Red/White Wire

WHT2

1 RED

White Wire A21

Door Control Button

Strip Door Control Wire

LOCK LIGHT

Single Gang Box C13

Screw

C13 Screw

24V Circuit

OR

C12 Screw

C15 Drywall Anchors Door Control Button

To release or insert wire, push in tab with screwdriver.

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Ground Wire

Black Wire White Wire

Black Wire

round Tab

d Wire ECTION

White Wire Black Wire

Remove Motor Unit Screws and Cover

Remove Power Cord

Run Wire from Outlet to Motor Unit

Replace Motor Unit Cover and Screws

100 Watt (Max) Standard Light Bulb

Flex Sides of Light Lens to Remove Lens from Tabs

Rotate Light Lens Down Install Standard Light Bulb(s) (100W max) into Socket(s)

RIGHT WRONG

Plug Motor Unit into Power Outlet

If permanent wiring is required by your local code, follow procedure below. Disconnect power to the circuit before removing cover to establish permanent wiring connections.

To prevent possible SERIOUS INJURY or DEATH from electrocution or fire:

• Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.

• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.

• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fit outlet. Be sure the opener is grounded.

WARNING

INSTALLING THE LIGHT BULB(S)

ELECTRICAL REQUIREMENTS

NOTE: Plug motor unit into grounded power outlet. If a grounded outlet is not available, contact a qualified electrician to install a proper outlet.

OR

1 2 3

1

1 2 3 4

To prevent possible OVERHEATING of the endpanel or light socket:

• DO NOT use short neck or specialty light bulbs.

• DO NOT use halogen bulbs. Use ONLY incandescent.

To prevent damage to the opener:

• DO NOT use bulbs larger than 100W.

• ONLY use A19 size bulbs.

WARNING

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The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

NOTE: DO NOT operate the opener at this time.

IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR

When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.

The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.

The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.

Invisible Light Beam Protection Area Safety Reversing

Sensor no higher than 6" (15 cm) above floor

Safety Reversing Sensor no higher than 6" (15 cm) above floor

Facing the door from inside the garage

If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.

The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.

To prevent SERIOUS INJURY or DEATH from a closing garage door:

• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.

• Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.

WARNING

INSTALL THE PROTECTOR SYSTEM^®

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Wall installation (optional)

Door Track

Attach with concrete anchors (not provided)

Sensor Beam No Higher Than 6" (15 cm) Above Floor

Fasten 2x4 to Wall with Lag Screws (Not Provided)

Lag Screws (Not Provided) Sensor Beam

No Higher Than 6" (15 cm) Above Floor

Inside Garage Wall

Assemble Safety Reversing Sensors Mount Brackets

Floor installation (optional)

Indicator Light Lens

Sensor Beam No Higher Than 6" (15cm) Above Floor

OR

Mount Brackets: Mounting Options

Garage door track installation (preferred)

C16 Wing Nut C14 Carriage Bolt

INSTALL THE PROTECTOR SYSTEM^®

A9

Extension Bracket Inside

Garage Wall

(Provided with Extension Bracket)

OR

Wall installation with Extension Brackets (optional)

Sensor Beam No Higher Than 6" (15 cm) Above Floor

1 2

2a 2b 2c

A10 Safety Sensor Bracket A17

A17

C14 Carriage Bolts

C14 Wing Nut

Safety Reversing Sensors MUST be aligned and no higher than 6" (15 cm) above floor

NOTE: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.

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Sensor

Safety Sensor Wire Safety Sensor Wire

Sensor

C1

Insulated Staple

C1

Insulated Staple C1

Insulated Staple

Do NOT strip any insulation from the staples

Run Safety Sensor Wire to Motor Unit and Secure with Insulated Staples

WIRE SAFETY REVERSING SENSOR

Locate the quick connect terminals on your garage door opener, they are located on back panel.

Insert the two white wires into the white quick connect terminal and insert the two black/white wires into the grey quick connect terminal

White

Wires Black/White

Wires

White Terminal

Grey Terminal

Screwdriver

KG KG

Connect Safety Sensors to Motor Unit

C1 Staples

ALL HARDWARE SHOWN ACTUAL SIZE

Insulation Wire Strip 7/16" (11 mm)

Strip All Safety Sensor Wires

Black/White Wires

White Wires

Twist Like Colored Wires Together

Black/White Wire

White Wire

Separate the Black/White and the White Wires

3

4 5 6

7

To release or insert wire, push in tab with screwdriver.

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Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.

• Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.

• If one control (force or travel limits) is adjusted, the other control may also need adjustment.

• After ANY adjustments are made, the safety reversal system must be tested. Door must reverse on contact with 1-1/2"

(3.8 cm) high object (or 2 x 4 laid flat) on floor.

To prevent damage to vehicles, be sure fully open door provides adequate clearance.

WARNING

ADJUST THE UP AND DOWN TRAVEL LIMITS

Limit adjustment settings regulate the points at which the door will stop when moving up or down.

To operate the opener, press the door control push bar.

Run the opener through a complete travel cycle.

• Does the door open and close completely?

• Does the door stay closed and not reverse unintentionally when fully closed?

If your door passes both of these tests, no limit

adjustments are necessary unless the reversing test fails (see Adjustment Step 3).

Adjustment procedures are outlined below. Read the procedures carefully before proceeding to Adjustment Step 2. Use a screwdriver to make limit adjustments. Run the opener through a complete travel cycle after each adjustment.

NOTE: Repeated operation of the opener during

adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again.

NOTE: If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.

HOW AND WHEN TO ADJUST THE LIMITS

• If the door does not open completely but opens at least 5 feet (1.5 m):

Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.

NOTE: To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4"

(5-10 cm) between the trolley and the bolt.

• If door does not open at least 5 feet (1.5 m):

Adjust the UP (open) force as explained in Adjustment Step 2.

• If the door does not close completely:

Increase down travel. Turn the DOWN limit adjustment screw counterclockwise. One turn equals 2" (5 cm) of travel.

ADJUSTMENT LABEL Cover Protection Bolt

2-4"

(5 cm- 10 cm)

Left Side Panel Limit Adjustment Screws

Turn either limit adjustment screw the direction of the arrow to increase trolley travel, turn in the opposite direction to decrease travel

ADJUSTMENT STEP 1

• If the opener reverses in fully closed position:

Decrease down travel. Turn the DOWN limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.

• If the door reverses when closing and there is no visible interference to travel cycle:

If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed.

ADJUSTMENT