BG36_doku_en

(1)

Drawn by

Checked

REVISION

NAME

DATE

Sheets:

00

72 04.05.2009

IND

Date Date Sheet:

BS80

Equipment Model /

Construct. No.

Base Machine

:

24.07.2009

BS80

: : : :

VT-5

BG36 / 2089

enr

mrm

951.180.00.20.89-3

(2)

01 NAME Sheets 1_SELECTIVE LIST Location

BS80

Sheet : :

:

Group Name REVISION IND

Drilling mode selection list

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

04.05.2009 NAME DATE

1_SELECTIVE LIST BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

: :

:

Name IND DATE Drawn by Checked enr mrm

Drilling mode selection list

951.180.00.20.89-3

BS80

Base Machine

: :

:

01 24.07.2009 Equipment Model/ Construct. No.

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E

Base machine

SE BS80

Equipment No.

BG36/2089

Customer

SOB:

28.07.2009

Country

XXXXXXX

Delivered

07.09 VT-5

Yes No

X

Yes No

X

Winch 1 on base machine

Winch 1 on mast

Winch 1 freewheel control

Winch 1 free-fall control

Winch 2 free-fall

Hoist limiter 1

Hoist limiter 2

Auger cleaner

KDK

Crowd

mto ".."

Leakoil

Backstay cyl.

Boom cyl.

Engine switch-off by Emergency STOP

Winch shifting locked when freewheel activated-S039

Worklights 2x24V each and SE fuses

F105-Pos.23/F112-Pos.17 increase to 15A

Slip ring body type:

not installed

Crawlers extend-retract

Filter 1

Filter 2

Prop cylinder

Rope tensioner

Casing oscillation

Relative displacement

Uppercariage swing locking

Slewing ring lubrication

Central lubrication

Crowd pressure regulation

MEDEF preparation

X

less ES002

less ES004

less ES003

less ES015

less ES016

less oil filter 1, free-fall/wheel

less oil filter 2, KDK lubrication

less oil filter 3, pilot control

less oil filter 4, KDK control

less HS001 hoist limiter 1

less HS002 hoist limiter 2

less DS010

KDK

Note:

X101/009 - X102/052

Bridges:

X

Measuring

Inclination

Depth 1 - Kelly

Crowd depth 2

Winch 1 load measuring

Winch 2 load measuring

concrete pressure

Plotter

X

Yes No

X101/009 - X102/056

X101/007 - X102/055

X101/009 - X110/050

X101/009 - X110/052

X101/007 - X110/073

X101/010 - X110/074

X101/007 - X110/075

X101/007 - X110/076

X100/011 - X100/012

X100/011 - X100/014

X101/009 - X103/058

KDK 367

Heidenhain 360/3600 pulses

Drilling mode

Yes No

Kelly

Kelly + Torque converter

CFA

CFA with main winch

FDP

FDP with main winch

TRD

FOW

TRD/BTM

SMW

HDI

BC Level 1

BC Level 2

X

905150

(3)

01 NAME Sheets 2_BLOCK DIAGRAMM Location

BS80

Sheet

Overview cab

: :

:

Block wiring diagram

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

2_BLOCK DIAGRAMM BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

Overview cab

: :

:

Block wiring diagram

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E W003.02 Terminal strip X101/X102/X103/X106 X110 W003.00 SE E-distribution SE E-distribution Horn Relay W009.00 (SE) W009.05 W 0 43. 00 W 0 22. 00 W 0 19. 01 (S E) W 0 08. 01 (S E) W004.00 W004.04 Ground

H100

W003.01 W017.00 W159.00 Cat engine controller

Engine speed ajdustment in Emergency mode SE E-distribution W026.00 JS /J P0 26 .0 0 Optional R008 W211.00 Optional Antenna W211.01

A030

DTR-Modul GSM Data transfer C2C-Modul W214.00

Cabine - Right console Engine CAN-Bus W 0 25. 02 Winch 1 W 0 25. 01 W025.00 Beka-Max Central lubrication W 0 24. 01

H078

H092

W202.00 W210.00 W209.00 JS/JP009.05

B115

Winch 1 - Camera

JS/JP009.07 JS/JP009.09 JP009.08 JS 02 5. 03

R006

Contact pressure adjustment

S038

S037

Emergency STOP

H079

R009

Pulling control JP/JS025.02

S078

S092

JP /J S0 09 .7 4 JP /J S0 09 .7 3 JS 02 5. 01

B114

LCD

Compactmonitor 7"

JP /J S0 09 .7 2 JP /J S0 09 .7 1 JS 02 5. 00 JS /J P0 08 .0 1

S171

KFZ Swing brake release

S041

Auger cleaner

S042

Free-fall ADS-Tec Monitor

B100

ADS-Tec Monitor

S172

KFZ Swing brake locking CAN Adapter

B121

CAN-Converter

USB JS 21 0. 00 JS 20 9. 00

P

DS006

Left crawler reverse

P

DS007

Left crawler forward JS 20 2. 00

P

DS005

Right crawler forward

P

DS004

Right crawler reverse

S096

KFZ Horn

S043

KDK slow/fast

S044

Fast crowd

S045

Slewing ring lubrication

B136

Control panel 1

B137

Control panel 2

S062

KDK dumping Auto pull JS /J P0 19 .0 1 JS004.05 JS004.07 JS004.06

S039

Winch 1 FW foot switch JS /J P0 22 .0 0

H151

FW winch 1 active JS /J P0 09 .1 1

R007

Slack rope switch-off

S100

Engine switch-off by lengthw. inclination JS /J P0 09 .0 6

S040

0 = Lifting 1 = Freewheel JS /J P0 09 .1 0 JP/JS043.20

A001

Control cabinet

B106

B102

B110

B103

JP/JS211.00 J1939 +

-G001

JS211.01

Y159

Emergency STOP

P

DS008

Engine running

F001

Main fuse +

-G002

Q011

Battery main switch B210

(4)

BS80

Sheet

Cable tree WX001.00

: :

:

Block wiring diagram

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Cable tree WX001.00

: :

:

Block wiring diagram

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E WX001.00 (Deutsch 70-pole cable tree)

WY376.00 WY376.01 W089.03 W089.00 W090.00 WY151.00 W044.19

Winch 1

WY151.01 W012.08 W012.81 Optional WY290.00 Terminal strip X101/X102/X103/X106 X110

A001

Control cabinet

B106

B103

B110

B102

JP/JS001.00

A004

Base machine right

Terminal strip X060

Y118

(Auger cleaner extend)

Y119

(Auger cleaner retract)

Y216

Slow auto crowd up

Y193

Auto crowd pressure regulation

Y215

Slow auto crowd down

Y376.01

KDK axis 2 cw switch-off

Y376

KDK axis 1 cw switch-off JP/JS012.08

Y001

free

Y002

free

Y003

free

P

NC

DS169

(Compressor_{opens at 8bar)}

Y126

Select boom cylinders extend

Y127

Select boom cylinders retract JS/JP089.00 JP/JS090.00

Y190

Left backstay cylinder extend

Y192

Backstay cyl. left retract

A012

Terminal strip

X098 Winch 1

Y359

(Air valve close)

Y194

Right backstay cylinder extend

Y196

Right backstay cylinder retract

Y360

(Air valve open)

Y169

(Compressor)

Y256

(Concrete valve open)

Y257

(Concrete valve close)

Y004

free JS089.01 s- s+

_B005

Depth 1

Y151

Winch 1 freewheel

P

_{I B066}

Feed pressure

to main winch

Y151.01

Winch 1 freewheel

Y290

LDC winch up

Y146

Select crawlers extend-retract

Y145

(Crawlers retract)

Y131

Rope tensioner retract

Y130

Rope tensioner extend

(5)

BS80

Sheet

Cable tree WX002.01/02

: :

:

Block wiring diagram

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Cable tree WX002.01/02

: :

:

Block wiring diagram

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E WX002.01 Cable tree 40pole Deutsch Cable tree 70pole Deutsch WX002.02 Sender on concrete pump Optional SE E-di str ibu tion KFZ Uppercar swing

Travel signal left

Travel signal right Terminal strip X101/X102/X103/X106 X110 Optional CO-extension

A001

Control cabinet

B106

B103

B110

B102

JP/JS002.02 JP/JS002.01

P

DS019

Uppercariage swing left

P

_{I B038}

Left control lever

forw./back 0-40 bar

Y219

Enable lowering

by main winch

Y220

Enable lifting

by main winch

Y221

Enable uppercar

swing right

P

DS026

Left control

lever back

P

_{I B049}

Left control lever

left/right 0-40bar

P

DS025

Left control

lever forward

Y222

Enable uppercar

swing left

P

DS020

Uppercariage swing right

P163

JS150.00

H164.02

+KFZ Travel signal, right

H164.01

+KFZ Travel signal, left

H113

+KFZ Worklight, rear right

H165

+KFZ Travel signal, right

H112

+KFZ Worklight, rear left JP/JS163.00

P

DS028

Right control lever

left-right drilling Y104.01Enable fast crowd

P

DS024

Right control lever back

Y100

Enable KDK ccw

P

DS027

Right control lever

left-right drilling

Y100.01Enable KDK cw

P

DS023

Right control

lever forward

P

_{I B037}

Right control lever

left/right 0-40 bar

P

_{I B036}

Right control lever

forw./back 0-40 bar

Y104

Enable fast crowd

H107.02

+KFZ Worklight, right cab side

H107.01

+KFZ Worklight, left cab side

H105.01

+KFZ Worklight, boom

H105.02

+KFZ Worklight, winch 1 JP/JS171.00

P

_{I B042}

Pump 3 0-400bar

P

_{I B041}

Pump 2 0-400bar

P

_{I B035}

Pump 1 0-400bar

P

_{I B062}

Pump 4 0-400bar B065

(6)

BS80

Sheet

Cable tree WX003.00

: :

:

Block wiring diagram

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Cable tree WX003.00

: :

:

Block wiring diagram

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E WX003.00 Cable tree 24pole Deutsch Terminal strip X101/X102/X103/X106 X110 WY005.00 WY117.00 WY116.00 WX002.01 Cable tree 40pole Deutsch

A001

Control cabinet

B106

B103

B110

B102

JP/JS003.00 JS/JP002.01 JS/JP002.03

Y124

(Prop cyl. extend)

Y228.01 Feed to winch 1 lifting

Y228

Winch 1

X-triggering

Y125

(Prop cyl.

retract)

Y227

Winch 1 lifting pressure stage

Y349

Pump 3 swing out

Y348

Pump 2 swing out

Y191

Pump 1 swing out

Y214

Aux. winch up

Y213

Aux. winch down

Y211

KDK axis 2 rotate cw

Y212

KDK axis 2 rotate ccw

Y116

KDK rotate ccw

Y117

KDK rotate cw

Y005

free

(7)

BS80

Sheet

Overview mast

: :

:

Block wiring diagram

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Overview mast

: :

:

Block wiring diagram

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E W081.01 W081.00 W056.00 W085.00 W086.00 W012.24 W061.05

Adapter for 16-pole distribution

W083.00 W083.02 W084.00 W084.02 W 0 71. 00 W 0 72. 00 WY195.00 WY241.00 WY114.00 W 0 67. 00 WY133.00 (24pol.) (16pol.)

Optional concrete pres Endless extension W011.00

Plug into blind socke Socket for Optional W 0 91. 00 W088.00 Terminal strip X101/X102/X103/X106 X110 W091.03 W 0 82. 02 W 0 82. 00 W 0 82. 01 W082.04 Mast extension 3m W061.00 W061.04 Mast extension 3m W061.01 W093.01 W093.00 W166.00 WY166.00 Optional by CFA W166.01

A001

Control cabinet

B106

B102

B110

B103

ES003

Boom cyl.end limiter

ES010

5° lengthw. inclination limiter JS/JP081.01

A006

Terminal strip

X100 Masthead

JP082.02 JS082.02 JP082.01 JS082.04 JS/JP081.02

ES002

Sideward inclination, left

ES002.02 Sideward inclination, left

A005

Terminal strip X099

Lower mast section

JP082.04 JS082.01

JS/JP088.00

JS/JP091.00

ES004

Sideward inclination, right

ES004.02 Sideward inclination, right

HS002

Hoist limiter 2

HS001

Hoist limiter 1

F

_{I B006}

Winch 1 load measuring

JS/JP091.01 s- s+

_B011

_{Crowd depth} JS/JP166.00 JS061.01 JP061.04 JS/JP093.00 JS/JP166.01

Y166

(Exclude enabling auger cleaner)

P

DS010

(Prop cyl. extended) JS061.04 JP061.01 45 °

I

B004

Inclination

Y1

33

KD K (K 2) hi gh m to

Y2

41

KD K (K 1) lo w m to

Y1

95

KD K ( G ) me di u m mt o

Y1

14

KD K (X ) sl ow JP061.05

A007

Terminal

strip X080 KDK

B0

26

Ro ta ry s p e e d JS /J P0 72 .0 1 JS /J P0 61 .2 1 JS /J P0 67 .0 0

P

I

B0

02

co nc re te pr es su re

P

DS

00

9

KD K lea ko il JP 06 1. 22 JS061.05 JP061.06 JP 06 1. 23

(8)

01 NAME Sheets 3_MONITOR Location

BS80

Sheet : :

:

ADS-Tec Monitor

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

3_MONITOR BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

: :

:

ADS-Tec Monitor

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A

B

C

D

(9)

01 NAME Sheets 4_CONTROL PANEL Location

BS80

Sheet : :

:

Control panel 1

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

4_CONTROL PANEL BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

: :

:

Control panel 1

951.180.00.20.89-3

BS80

Base Machine

: :

:

2

1 AT

Winden

Rüsten

Aufrüsten

Abrüsten

Ausleger

ausfahren

Nackenzylinder

ausfahren

Tele-fahrwerk

Auto

Turm

Nacken-zylinder

Ausleger

einfahren

Nackenzylinder

einfahren

Haupt

Winden

Hilfs

(10)

BS80

Sheet : :

:

Control panel 2

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Control panel 2

951.180.00.20.89-3

BS80

Base Machine

: :

:

Stop

Tiefe

Seilspanner

einfahren

ausfahren

(11)

BS80

Sheet

Englisch

: :

:

Control panel 1

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Englisch

: :

:

Control panel 1

951.180.00.20.89-3

BS80

Base Machine

: :

:

AT

1

2 Winch

rigging

Rigging

Derigging

Boom

extend

Backstay cylinder

extend

Mast

reset

Backstay-cylinders

Boom

retract

Backstay cylinder

retract

Main

Winch

Aux

crawlers

(12)

BS80

Sheet

Englisch

: :

:

Control panel 2

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Englisch

: :

:

Control panel 2

951.180.00.20.89-3

BS80

Base Machine

: :

:

Depth

interrupt

Rope tensioner

retract

extend

(13)

01 NAME Sheets 5_CABINET Location

BS80

A001 Sheet : :

:

Cabinet A001

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

5_CABINET BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

A001 : :

:

Cabinet A001

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. B C D E 2A F0 19 2A F0 23 2A F0 29 1A F0 02 1A F0 03 1A F0 04 1A F0 05 8A F0 06 5A F0 07 5A F0 08 5A F0 09 5A F0 10 2A F0 11 8A F0 12 10A F0 13 16A F0 14 16A F0 16 1A F0 18

K0

01

16A F0 20 1A F0 22 16A F0 24 1A F0 25 16A F0 26 1A F0 28 8A F0 15 1A F0 17 1A F0 21 1A F0 27

JS

102.

00

V0 01 V0 02 V0 03

JS

103.

00 JS

110.

00 B106

JS

106.

00

K0 0 2 R0 01

S0

63 V0

04 B102

B103

B110

S0

77

K0 0 2 .0 1 fasten above mounting plate

32m m 32m m M4 M4

Control cabinet

Duct 66 x 66 x 505

Duct 45 x 86 x 470

Duct 30 x 86 x 470

Duc

t 45 x

86 x

410 Duc

t 45 x

86 x

485 Cover

Duct 30 x 86 x 535

Duct 45 x 86 x 535

Du

ct

45 x 86

x 100

M4

X101

M4 White 2 x screw terminal 10sqmm 1x330 / 1x331 4 - pole terminals - 41pcs. 1-19 15x1/2x2/2x3/2x4/3x7/4x8 2-storey terminals - 23pcs. 20-52 2x21/3x22/3x24/2x34/ 2x35/2x46/2x48

X102

Blue 4 - pole terminals - 13pcs. 3x1/3x2/4x18/3x19_{2-storey terminals - 36pcs. 20-80 2x26/2x27/2x30/2x31/} 2x32/2x52/2x56/3x80

X103

Yellow 4 - pole terminals - 5pcs. 2x18/3x19_{2-storey terminals - 32pcs. 20-80 2x58}

X110

green 4 - pole terminals - 5pcs. 2x18/3x19_{2-storey terminals - 35pcs. 20-80 2x27/2x50/2x51/} 2x52/2x53/2x74/2x76

X106

red 4 - pole terminals - 8pcs. 2-storey terminals - 16pcs. 3x18/4x19/1x20 21 - 48 2x22/2x23/2x24/2x29

Cable duct approx 0.5cm Cable duct approx 0.5cm

above mounting plate fasten Info: F002 - F015 F016 - F019 F020 - F023 F024 - F025 F026 - F029 = Legend: white = Legend: blue = Legend: yellow = Legend: red = Legend: green 535

517

494

310

249

65

49

2

40

2

46

6

34

2

535

494

310

90

39

9

45

6

53

7

27

5

20

0

67

40

13

0

55

6

251

50

12

3

18

6

24

9

31

2

37

5

43

0

49

3

51

3

(14)

01 NAME Sheets 6_CABINE Location

BS80

Sheet

Base machine

: :

:

Right control lever

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

6_CABINE BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

Base machine

: :

:

Right control lever

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Right control lever forw. Right control lever back Right control lever right Right control lever left F0 08 F0 08 F0 08

SE E-distribution

to horn

10124 L4303 L4203 L4403 L4801 L4701 10280 10124 L4403 L4203 10124 L4303 10124 X101-01 05-7 7_BM\\

S044

Fast

crowd

1 JP019.01 WH W019.01 WH BN GN YE GY BU RD BK W019.01 BN GN YE GY BU RD X1 01 -0 8 7_ BM \\ 06 -4 1 JS019.01 JR-X1/1 W009.00 JR-X1/1 JR-X1/2 JR-X1/3 JR-X1/7 JR-X1/5 JR-X1/6 W009.00 JR-X1/2 JR-X1/3 JR-X1/7 JR-X1/5 2 X1 10 -5 9 7_ BM \\ 03 -6 2

S043

KDK

slow/fast

3 X1 01 -0 8 7_ BM \\ 06 -4 3 4 X1 10 -5 8 7_ BM \\ 03 -6 4

S062

KDK dumping

Auto pull

5 X1 01 -0 8 7_ BM \\ 06 -5 5 6 X1 10 -6 0 7_ BM \\ 03 -6 6

SE

S096

KFZ Horn 7 7 8 8 X101-01 02-1

(15)

BS80

Sheet

Base machine

: :

:

Left control lever

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Base machine

: :

:

Left control lever

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Left control lever forward Left control lever back Left control lever right Left control lever left F0 08 F0 08 F0 08

SE E-distribution

to swing

L4103 L702 L4003 10124 L602 L902 L802 10280 L4103 10124 L4003 X101-01 01-8 1 JP008.01

S042

Free-fall

WH W008.01 WH BN GN YE GY BU RD BK W008.01 BN GN YE GY BU RD X1 01 -2 4 7_ BM \\ 38 -6 1 JS008.01 JL-X1/1 W009.00 JL-X1/1 JL-X1/2 JL-X1/5 JL-X1/6 W009.00 JL-X1/2 JL-X1/5 2 X1 10 -5 7 7_ BM \\ 03 -6 2 3

S041

Auger cleaner

X1 01 -0 8 7_ BM \\ 06 -5 3 4 X1 10 -5 6 7_ BM \\ 03 -5 4

SE

S172

KFZ Swing

brake locking

5 5 6 6 7

S171

KFZ Swing

brake release

7 8 8 X101-01 03-1

(16)

BS80

Sheet : :

:

LDC winch - Winch 1 FW

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

LDC winch - Winch 1 FW

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E from fr ee-fal l e nab le K0 03 F0 07 On 0 = less 1 = smaller 2 = smaller 3 = smaller 4 = smaller 5 = less 6 = smaller 7 = smaller 8 = smaller 9 = smaller 10 = less 0 kg 200 kg 400 kg 600 kg 800 kg 1000 kg 1200 kg 1400 kg 1600 kg 1800 kg 2000 kg in configeration 2,0t

Slack rope switch-off: Example: Pot. Interval R007

Pot. from 0 - 10 adjustable

10280 10280 10280 10280 101B22 10107 1 L3303 X101-01 02-8

S039

Winch 1 FW

foot switch

1 2 -X1 01 -2 4 7_ BM \\ 38 -6 1 JS022.00 1 JP022.00 1 W022.00 1 2 W022.00 X1 10 -4 8 7_ BM \\ 03 -5 2 2 JP009.06 1

01 X101

1 JS009.06 1 W043.00 1 9 8 2 6 3 4 5 7 W043.00 9 8 2 6 3 4 5 2

R007

Slack rope switch-off

1 2 3 4 5 X1 02 -8 0 7_ BM \\ 01 -8 2 X1 02 -7 4 7_ BM \\ 01 -7 3 3 X1 01 -0 7 7_ BM \\ 06 -4 4 4 5 X1 10 -4 9 7_ BM \\ 03 -5 5 6 6 JS009.10 1 1 JP009.10 X1 01 -2 2 7_ BM \\ 08 -7

S040

0 = Lifting 1 = Freewheel 2 1 -X1 01 -2 4 7_ BM \\ 38 -6 2 2

H151

FW winch 1 active

X2 X1 YE 1 JS009.11 1 JP009.11 2 X1 06 -2 4 7_ BM \\ 04 -6 2 3 3 is olie rt JS 04 3. 20 -1 7_ BM \\ 08 -5 X101-01 04-1

(17)

BS80

Sheet : :

:

Pot. on operator's left

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Pot. on operator's left

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Minus

Optional R008

10280 10280 10280 10280 L1901 L2001 L6003 L6003 X101-01 03-6 1 JS009.05

01 X101

1 JP009.05 1 W009.05 1 9 10 8 7 W009.05 9 10 8 2 X1 02 -8 0 7_ BM \\ 01 -8

R006

Contact pressure

adjustment

1 2 3 2 X1 02 -7 3 7_ BM \\ 01 -7 3 3 JS 00 9. 07 -1 05 -3 1 JS009.08 2 X1 02 -7 5 7_ BM \\ 01 -7 3 JS009.09 1 1 JP009.09 2 2

R009

Pulling control

1 2 3 3 X1 03 -7 5 7_ BM \\ 02 -7 3 X101-01 05-1

(18)

BS80

Sheet : :

:

Central lubrication

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Central lubrication

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Mi nu s F0 12 fr ee Machine blocking microswitch Sledge blocking microswitch BU BN free BK Beka-Max installation Failure message an interim lubrication Central lubrication ON / OFF Lubrication trouble Crowd sledge GN BK BN OG RD BK BN GY 10280 L142006 10280 L2905 L2505 L2705 L2405 L2605 L142006 10280 X101-01 04-8

Lube pump

+ Control

system

1 JP009.72 1 JS009.71 1 JS009.72 1 JP009.71 1 W024.01 1 2 3 4 5 6 7 8 W024.01 2 3 4 5 6 7 2 2 2 2 2 JS009.07 X1 01 -1 2 7_ BM \\ 06 -6 2 W009.05 2 JP009.07 3 3 3 3

S078

3 4

-S092

3 4 -1 JS 00 9. 08 -1 04 -2 1 4 4 4 4

H078

X2 X1 RD

H092

X1 X2 GN A JP009.73 A JS009.73 5 5 B B 6 6 C C 7 7

H079

X2 X1 RD 1 JP009.74 1 JS009.74 8 8 2 2 X101-01 06-1

(19)

BS80

Sheet : :

:

Control panels 1 and 2

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Control panels 1 and 2

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E RD BK F0 05 D- D+ Ho us in g Ho us in g End resistance by DIP switch

to be adjusted on last equipment.

10280 L906 L506 L306 D+ L806 D-X101-01 05-8 X1 02 -0 1 7_ BM \\ 38 -4 1 JS004.05 1 5 2 6 3 4 9 8 7 6 5 4 3 1

AMP 6-polig DSub-Stecker 9-polig

2

B136

Control panel 1

WH W004.00 BN GN YE GY PK WH W004.00 BN GN YE GY X1 02 -0 2 7_ BM \\ 38 -4 5

01 X1

01

2 X1 01 -0 5 7_ BM \\ 06 -2 6 3 4

H001

Buzzer

1 2

01 X1

01

SH IE LD 9 8 7 6 5 4 3 2 1 JS004.06 JS004.07 1 1 5 2 6 3 4 9 8 7 6 5 4 3 1

AMP 6-polig DSub-Stecker 9-polig

2

B137

Control panel 2

WH W004.04 BN GN YE GY PK WH W004.04 BN GN YE GY 5 2 6 3 4 SH IE LD X101-01 07-1

(20)

BS80

Sheet : :

:

ADS-Tec Monitor

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

ADS-Tec Monitor

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E F0 15 F0 11

USB-cable on CAN-Converter

10280 10280 L406 L1007 10280 D+ D-L1207 L1643 L1543 L1843 L143 L1743 L843 L243 L943 L2643 10280 X101-01 06-8 X102-18 01-1 7_BM\\ DC + Ig ni tion USB GND G rou nd USB

X1: 0-24VDC

X2: Fuse

X3: Audio

X4: COM1

X5: USB

X6: Mouse

X7: Keyboard

X8: LAN

B100

Ads-Tec Bildschirm

X1 01 -1 5 7_ BM \\ 07 -6 1 JS209.00 1 W209.00 1 2 4 3 W209.00 2 4 X1 01 -1 1 7_ BM \\ 06 -6 2 3

01 X1

01

US B0 US B1

RS232 - A

DC + GND

9-36Vdc/11W

USB-Ports

RS232 - B

CAN

US B-St ic k

B121

CAN-Converter

Upstream Port

X101-01 08-1 JS 21 1. 00 -1 6 7_ BM \\ 41 -4 1 JS202.00 WH W202.00 BN GN YE GY PK BU RD BK WH W202.00 BN GN YE GY PK BU RD JS 21 1. 00 -1 7 7_ BM \\ 41 -5 2 JS 21 1. 00 -1 8 7_ BM \\ 41 -5 3 JS 21 1. 00 -1 9 7_ BM \\ 41 -5 4 JS 21 1. 00 -2 0 7_ BM \\ 41 -5 5 JS 21 1. 00 -2 1 7_ BM \\ 41 -5 6 JS 21 1. 00 -2 2 7_ BM \\ 41 -6 7 JS 21 1. 00 -2 3 7_ BM \\ 41 -6 8 JS 21 1. 00 -2 4 7_ BM \\ 41 -6 9 Shield Sc hir m am G e häu se mon tie rt 1 JS210.00 X1 02 -0 1 7_ BM \\ 38 -1 2 WH W210.00 BN WH W210.00 3 4 5 6 X1 02 -0 2 7_ BM \\ 38 -3 7 8 SHIELD 9

(21)

BS80

Sheet : :

:

Camera of winch 1

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Camera of winch 1

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E F0 08 10280 10280 10124 X101-01 07-3 1 2

Minus Plus VID SH VCC GND

BU WH RD

B114

LCD Compactmonitor 7"

01 X1

01

1 JS 02 5. 00 1 W025.00 1 2 W025.00 X1 01 -0 8 7_ BM \\ 06 -4 2 1 JS025.01 1 JP025.01 2 2 3 3 4 4 VID SH VCC GND

B115

Winch 1 - Camera

1 JS025.03 1 JP025.03 1 JS025.02 1 JP025.02 CO RE W025.01 SH IE LD RD BK CO RE W025.01 SH IE LD RD CO RE W025.02 SH IE LD RD BK CO RE W025.02 SH IE LD RD 2 2 2 2 3 3 3 3 4 4 4 4

(22)

01 NAME Sheets 7_BM Location

BS80

Sheet

Base machine

: :

:

Function processor B102

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

7_BM BAUER Maschinen GmbH D-86529 Schrobenhausen

BS80

Drawing No.:

Base machine

: :

:

Function processor B102

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E F0 16 /1 6A F0 17 /1 A F0 18 /1 A (P ro p c yl . ext e n d ) En ab le lo wer ing b y m a in w in ch Pi lot cont rol O n /O ff Si gna l pot . C o n tac t p res su re adj us tm e n t Sl ack r ope sw itch-o ff p o t. si gn al W inch 1 fe ed pr ess u re s ens or 25 0 b a r (A bso lut e boo m p o si tio n sen der ) (K DK 3 rot a ry s pee d / A uge r i n pos . f o r in cli n a tio n) (K DK 2 ro ta ry sp ee d) K D K 1 ro ta ry sp ee d Ri ght b a ck sta y cyl . l ong s tro ke re tra ct Ri gh t b a ck st ay cyl . lon g s tr o ke ex te nd R0 08 R0 07 B0 66 B0 39 B0 04 B0 04 B0 05 B0 05 ES 002 (N O ) ES 00 2 (N C) S0 38 (N O ) B0 26 .0 2 B0 26 .0 1 B0 26 Y1 96 Y1 94 Y1 92 Y1 90 Y2 19 X1 01 /0 1 (g ro un d) Bo om cy l. lon g str o ke e xte nd Y1 26 Y2 20 En abl e l ift ing by m a in win ch (P rop cy l. ret rac t) Y1 33 Y1 04 /1 04 .0 1 Y1 00 /1 00 .0 1 Y1 25 En ab le KD K cc w/ cw En ab le fa st c ro w d Hi gh m to to rq ue Y3 59 /Y 11 2 Y3 60 /Y 11 3 Y1 27 Y1 91 Bo om cy l. lon g s tro ke re tra ct Pu m p 1 swi ng-ou t cont ro l p res su re le ngt hw . I n cl in ati o n ES 00 1 (N C) ES 001 (N O ) Bo om cy l. ES 00 3 (N C) ES 003 (N O ) ES 00 4 (N C) ES 004 (N O ) HS 00 1 (N C) HS 00 1 (N O ) HS 00 2 (N C) HS 00 2 (N O ) M a in wi nc h d e p th M a st inc lin atio n i n Y -ax is B0 35 B0 62 R0 06 Fr ee-fa ll/ whe e l ret ra ct con tro l p o t. s ign al Pu m p 4 pre ss u re se ns or 400 b a r Pu m p 3 pre ss u re se ns or 400 b a r B0 41 B0 42 Bridges to identical terminals X1 02 /0 1 X1 02 /0 2 R0 06 R 0 0 9 Pl us Pu m p 2 pre ss u re se ns or 400 b a r Pu m p 1 pr ess u re s e n sor 4 00 ba r M a st inc lin atio n i n X -ax is M a in wi nc h d e p th Au xil iar y w inch ho ist li m ite r Au xil iar y w inch ho ist li m ite r M a in winc h h o is t li m ite r M a in winc h h o is t li m ite r Si de war d in clin at ion , r ig h t Si de war d in clin at ion , r ig h t Bo om cy l. Si dew ar d i n cl ina tio n, le ft Si dew ar d i n cl ina tio n, le ft le ngt hw . I n cl in ati o n Le ft ba cks ta y cyl . lon g s tr o ke ex te nd Le ft ba cks tay c yl. sh ort s tro ke re tra ct Y1 24 Em erg enc y w iri ng, en abl e m a in wi nch li fti ng Em erg enc y w ir ing , e nab le m a in w in ch low e ri ng Em er gen cy wi ri ng, e nab le KD K cc w/ cw Em erg e n cy wir in g , ena bl e fa st c row d Em erg enc y w irin g , hig h m to Y2 20 Y2 19 Y1 00 /1 00 .1 Y1 04 /1 04 .1 Y1 33 Y1 10 /Y 25 8 Y1 11 /Y 25 9 (Au ger c lean er e xten d )/(L eft bac ks tay c yl . ex te nd short s tro ke ) (Au ger c lean er re trac t)/(L e ft bac ks tay c yl . retra ct short s tro ke ) (Ai r v a lv e cl ose/R ight bac ks tay c yl . s h ort st ro ke e xten d ) (Ai r v a lv e open/ R igh t ba ckst a y cy l. s h o rt st ro ke r e tr a ct /A u to r o ta ry d isc) 10252 1 10256 Signal9 L201 L301 L401 L1101 L501 L601 L701 L801 102B40 L101 L150501 L1201 L1301 L152001 L151201 L1001 L901 L150201 L150301 102B46 102B49 L2001 L151301 L2301 L151401 L150701 L151501 L151601 L151701 L151801 L1401 L150401 L1501 L150801 L150901 L151001 10280 L150601 L1801 L2201 101B21 Signal3 L151901 L2401 L151101 L4901 10231 10226 10230 102B37 102B38 10227 L1601 Signal6 L1901 L2101 D- D+ 10219

22 X102

23 X102

18 X102

X1 01 -0 1 05 -4

JS102.00

1 27 4 5 24 2 25 3 61 62 63 55 56 57 58 59 60 54 28 26 46 47 48 49 64 42 20 43 21 44 22 65 53 34 12 35 13 36 14 37 15 38 16 39 17 40 18 41 19 52 10 45 11 50 51 66 6 29 7 30 8 31 9 32 67 33 68 23 W 2 10. 00 6_ CA BI NE \\ 07 -1

F019

1 2 2A

18 X102

Anal og Gro und Digital Ground 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V Ue 24V D+ RS 232 RxD RS 23 2 TxD CAN-B u s D-CAN-B u s D+ DLO 1 2 ,5A DLO 2 2 ,5A DLO 3 2 ,5A DLO 4 2 ,5A PW M 1 4 ,0A PW M 2 4 ,0A PW M 3 4 ,0A PW M 4 4 ,0A PW M 5 4 ,0A PW M 6 4 ,0A PW M 7 4 ,0A PW M 8 4 ,0A PW M 9 4 ,0A PW M 10 4,0A PW M 11 4,0A frei frei 1 2 3 4 5 6 Babyboard 1 DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16 Dreh zahleing änge

ESX 2

II 1 II 2 AII 9 AII 10 AII 11 AII 12 frei 4-20mA 12 Bit AUO 1 8 ,5V frei frei frei AIU 8 AIU 7 AIU 6 AIU 5 AII 4 AII 3 AII 2 AII 1 DHO 1 4,0A DHO 2 4,0A DHO 3 4,0A 5 6 1 2 3 4 Babyboard 2 0 - 8,5V 4 - 20mA

B102

18 X102

19 X102

F0 16 -2 06 -7

20 X102

F0 17 -2 07 -6

21 X102

F0 18 -2 06 -7 X1 02 -0 1 38 -2 X1 02 -0 2 38 -3

24 X102

25 X102

JP 00 2. 01 -6 13 -2

26 X102

JP 00 2. 01 -8 13 -3

27 X102

28 X102

JP 00 3. 00 -1 6 21 -2

29 X102

JP 00 3. 00 -1 8 21 -3 JP 00 2. 02 -2 17 -1

30 X102

31 X102

JP 00 2. 02 -8 16 -2 JS 08 1. 01 -4 2 10 -2

32 X102

33 X102

JP 00 1. 00 -3 4 19 -2

34 X102

JP 00 1. 00 -3 6 19 -3 JP 00 1. 00 -3 8 19 -4

35 X102

JP 00 1. 00 -4 0 19 -5

36 X102

37 X102

38 X102

39 X102

JP 00 1. 00 -4 26 -3 JP 00 1. 00 -2 26 -2

40 X102

JP 00 1. 00 -3 0 18 -2

41 X102

42 X102

JP 00 1. 00 -3 2 18 -3 JP 00 3. 00 -1 0 24 -2

43 X102

44 X102

45 X102

46 X102

V0

01

JS 08 1. 01 -4 6 10 -3

V0

02

47 X102

48 X102

V0

03

JS 08 1. 01 -5 7 10 -5 X1 01 -2 1 08 -3

49 X102

ES 01 0-2 18 -7

50 X102

51 X102

ES 01 0-3 18 -7 JS 08 1. 01 -2 1 09 -5

52 X102

JS 08 1. 01 -2 2 09 -6

53 X102

ES 00 3-2 18 -6

54 X102

55 X102

ES 00 3-3 18 -6 JS 08 1. 01 -2 3 09 -6

56 X102

57 X102

JS 08 1. 01 -2 4 09 -6

58 X102

JS 08 1. 01 -1 2 09 -4

59 X102

JS 08 1. 01 -1 3 09 -4

60 X102

JS 08 1. 01 -1 4 09 -4

61 X102

JS 08 1. 01 -1 5 09 -4

62 X102

JS 08 9. 00 -4 32 -2

63 X102

JS 08 9. 00 -3 32 -2 JS 08 1. 01 -2 7 09 -6

64 X102

JS 08 1. 01 -2 8 09 -7

65 X102

66 X102

JP 00 1. 00 -5 4 11 -4

67 X102

68 X102

JP 00 2. 02 -3 4 24 -5

69 X102

70 X102

JP 00 2. 02 -3 8 24 -6

71 X102

JP 00 2. 02 -4 2 24 -7 JP 00 2. 02 -4 6 24 -8

72 X102

73 X102

JS 00 9. 05 -3 6_ CA BI NE \\ 04 -2 JS 00 9. 06 -3 6_ CA BI NE \\ 03 -3

74 X102

JS 00 9. 08 -3 6_ CA BI NE \\ 04 -3

75 X102

76 X102

77 X102

78 X102

79 X102

80 X102

56 X102

52 X102

32 X102

V0 04 -1 3 40 -3

31 X102

V0 04 -7 40 -2 V0 04 -5 40 -2

30 X102

27 X102

V0 04 -3 40 -2

26 X102

V0 04 -1 40 -2

(23)

BS80

Sheet

Base machine

: :

:

Function processor B103

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Base machine

: :

:

Function processor B103

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Y1 44 /Y 14 6 Y1 45 Y2 12 Y2 11 Y2 14 Y2 90 /Y 29 0. 01 Y2 91 DS 00 6 (N O ) DS 00 7 (N O ) DS 01 9 (N O ) DS 02 0 (N O ) DS 02 3 (N O ) DS 02 4 (N O ) DS 02 5 (N O ) DS 02 6 (N O ) DS 02 7 (N O ) DS 02 8 (N O ) B0 11 B0 11 B0 06 B0 07 Ro pe te ns ion e r ex te nd (s lac ke n ) Ro pe te nsi o n e r re tra ct (t ens io n) Y1 30 Y1 31 Y1 22 (M ast hea d c yl. ex ten d ) (M ast hea d c yl. ret rac t) DS 01 0 (N O ) DS 16 9 (N C) Y2 16 X1 02 /0 1 X1 02 /0 2 X1 01 /0 1 (g ro un d) F0 20 /1 6A F0 21 /1 A F0 22 /1 A Y2 13 B0 02 Ri ght cr awl e r rev e rs e / (C O o sci lla tio n ) Y2 15 Y1 93 Y3 57 /Y 35 7. 01 Y2 89 DS 00 4 (N O ) DS 00 5 (N O ) DS 00 9 (N C) DS 00 9. 01 ( N C ) B0 02 .0 1 B0 02 B0 02 .0 1 S0 77 (N O ) B 0 4 7 / B0 04 .0 1 B 0 4 8 / B0 04 .0 1 (P lot ter O n ) / KDK tu rn rig h t (C raw le rs ext e n d ). / S e le ct cr awl e rs e xte nd-re tra ct (C raw ler s ret rac t) KD K axi s 2 cc w / (T RD ca si ng tu be cc w) KD K axi s 2 c w / ( T R D c a si ng t ube c w ) Au x. w inc h up Au x. w inc h do wn Sl ow c row d up S lo w cr ow d do wn Cr ow d pre ss u re r e g u la tion (F ree -fa ll) / (F ree w he el ret rac t con tro l) (P re ssu re re gu lat io n L D C -wi nc h) LD C wi nc h up (L D C wi nc h do wn ) Ri gh t c ra w le r for w a rd Le ft craw ler re ver se / (C O li ft ing - clam pin g ) Le ft cra w le r f o rw ard / (CO lo wer ing - unc lam p in g) Up pe rca ri a g e s w ing le ft Up pe rca ri age sw in g r ig h t Cr ow d d o w n / R igh t b a ckst ay cy l. ex te nd Cr ow d u p / R igh t b a ckst ay cy l. ret ra ct Au x. wi nch d o wn / Le ft ba cks tay c yl. ex te nd Au x. wi nch up / Le ft bac ks tay cy l. re tra ct KD K 2n d a xi s cw KD K 2n d ax is c cw (P ro p cyl . ext e n d e d ) (C om p re sso r) KD K 1 lea ko il (K DK 2 le ak oi l) Cr ow d de pt h Cr ow d de pt h (K el ly s p ri ng def le c tio n s e ns o r o n K D K le ft w ith CF A / T R D au ger X-ax is ) (K el ly s p ri ng d e flec tion s e ns o r o n KD K r igh t w ith CF A / T R D au ger Y-ax is ) (P re s sur e s e n s or 40ba r: Lef t p edal for w ar d an d ba c k / T e mp. 1) (P re s sur e s e n s or 40b ar : Ri ght ped al for w ar d and ba c k / T e mp. 2) fr ee M a in wi nch lo ad (A ux. w inc h l o a d ) co nc re te pr es su re (C onc re te pre ssu re - Aug e r bo tto m ) CF A O n (C FA O n - A uger bo tto m ) (S ign a l pot i. pu lli ng con tro l) up to m e d ium m to for kel ly fr ee Y1 21 B0 63 B0 64 Bridge to identical terminals K0 07 (F ree -fa ll de act iva tio n ) (M ain w inc h l o a d ) B0 06 Y1 17 R0 09 L22302 10319 10280 L22902 L23002 L24502 L24602 Signal11 L19011 L25102 L26102 L26202 L26302 L26802 L6003 L27002 L27102 L27202 L27302 L27402 L26802 L23202 L22502 L22602 L?[N] L23102 L3143 L23402 L23502 L23802 B36 B37 L23902 L24002 10102 L24702 L24802 X103B48 L24902 D-L25202 L25402 L25502 L25602 L25702 L25802 L122 L222 L27502 L27602 99B3 L26502 L26602 GND L23702 L23602 L23302 L25002 D+ 10358 L26828 L6003

22 X103

23 X103

JS103.00

1 27 4 5 24 2 25 3 61 62 63 55 56 57 58 59 60 54 28 26 46 47 48 49 64 42 20 43 21 44 22 65 53 34 12 35 13 36 14 37 15 38 16 39 17 40 18 41 19 52 10 45 11 50 51 66 6 29 7 30 8 31 9 32 67 33 68 23

18 X103

X1 01 -0 1 05 -4

F023

1 2 2A Anal og Gro und Digital Ground 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V Ue 24V D+ RS 232 RxD RS 23 2 TxD CAN-B u s D-CAN-B u s D+ DLO 1 2 ,5A DLO 2 2 ,5A DLO 3 2 ,5A DLO 4 2 ,5A PW M 1 4 ,0A PW M 2 4 ,0A PW M 3 4 ,0A PW M 4 4 ,0A PW M 5 4 ,0A PW M 6 4 ,0A PW M 7 4 ,0A PW M 8 4 ,0A PW M 9 4 ,0A PW M 10 4,0A PW M 11 4,0A frei frei 1 2 3 4 5 6 Babyboard 1 DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16 Dreh zahleing änge

ESX 2

B103

18 X103

19 X103

F0 20 -2 07 -1

20 X103

F0 21 -2 07 -6

21 X103

F0 22 -2 07 -2 X1 02 -0 1 38 -2 X1 02 -0 2 38 -3

24 X103

25 X103

JP 00 1. 00 -4 8 22 -3

26 X103

27 X103

JP 00 1. 00 -4 6 22 -2

28 X103

29 X103

30 X103

JP 00 2. 01 -3 6 43 -7

31 X103

JP 00 1. 00 -1 0 20 -2 JP 00 1. 00 -1 2 20 -3

32 X103

JP 00 3. 00 -4 17 -4

33 X103

JP 00 3. 00 -2 17 -3

34 X103

35 X103

JP 00 3. 00 -8 14 -3 JP 00 3. 00 -6 14 -2

36 X103

JP 00 1. 00 -1 8 15 -2

37 X103

38 X103

JP 00 1. 00 -2 2 15 -4 JP 00 1. 00 -2 0 15 -3

39 X103

40 X103

41 X103

JP 00 1. 00 -6 4 11 -3

42 X103

43 X103

44 X103

45 X103

DS 00 4-3 35 -2

46 X103

47 X103

DS 00 5-3 35 -3

48 X103

DS 00 6-3 35 -4 DS 00 7-3 35 -5

49 X103

50 X103

JP 00 2. 01 -1 5 30 -4 JP 00 2. 01 -1 1 30 -6

51 X103

JP 00 2. 02 -2 3 31 -3

52 X103

JP 00 2. 02 -1 9 31 -2

53 X103

JP 00 2. 01 -2 3 30 -3

54 X103

55 X103

JP 00 2. 01 -1 9 30 -2 JP 00 2. 02 -1 1 31 -4

56 X103

57 X103

JP 00 2. 02 -1 5 31 -5

58 X103

JS 08 1. 01 -4 1 10 -2 JP 00 1. 00 -5 7 28 -5

59 X103

JS 08 1. 01 -5 0 10 -4

60 X103

61 X103

62 X103

JS 08 1. 01 -2 0 09 -5

63 X103

JS 08 1. 01 -1 9 09 -5

64 X103

JS 08 1. 01 -4 3 10 -3 JS 08 1. 01 -4 4 10 -3

65 X103

66 X103

67 X103

68 X103

69 X103

JS 08 1. 01 -3 09 -2

70 X103

JS 08 1. 01 -5 09 -2

71 X103

JS 08 1. 01 -4 9 10 -4

72 X103

JS 08 1. 01 -5 6 10 -5

73 X103

JS 08 1. 01 -4 8 10 -4

74 X103

JS 08 1. 01 -5 5 10 -5

75 X103

JS 00 9. 09 -3 04 -5

76 X103

S0 77 17 -6

77 X103

78 X103

79 X103

80 X103

69 X103

58 X103

55 X103

(24)

BS80

Sheet

Base machine

: :

:

Function processor B110

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Base machine

: :

:

Function processor B110

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E Pr es sur e s e n sor 40 ba r r igh t con tro l lev e r fo rwa rd/ ba ck Y1 14 .0 1 Y3 76 /Y 37 6. 01 Y1 18 Y1 19 Y1 69 Y1 42 Y1 43 S 0 3 9 N0 / H1 51 R0 07 ES 01 5 NC ES 01 6 NC ES 016 (N O ) ES 01 7.0 1 (N O ) ES 01 7.0 2 (N O ) S0 41 (N O ) DS 05 2 (N O ) B0 36 B0 37 (Y 14 8) Y2 37 /A 1 K0 05 -K 00 6 A1 K 0 0 3 A 1 K0 28 -K 02 8. 01 S0 42 (N O ) S0 43 (N O ) Y1 72 X1 02 /0 1 X1 02 /0 2 X1 01 /0 1 (g ro un d) F0 26 /1 6A F0 27 /1 A F0 28 /1 A Y1 98 B0 38 (F ree -fa ll/ whe e l filt er con tam ina tio n) KD K l ube oi l f ilt er con ta m in ati o n (P ilot o il fi lter co nta m ina tio n) Y1 73 Y1 38 Y1 39 B0 65 /B 06 0 S0 44 (N O ) S0 62 (N O ) B0 49 FI 00 1 (N C) FI 00 2 (N C) FI 00 4 (N C) B0 60 Y1 40 ES 015 (N O ) FI 00 3 (N C) Pr ess u re s ens or 40b ar rig h t co ntr o l lev e r le ft/ rig h t Pr es sur e s e n sor 4 0ba r l e ft c o n tro l l e ve r fo rwa rd/ ba ck Pr ess u re s ens or 40b ar le ft con tr o l lev e r lef t/ rig ht Tr ave l sig nal ( add . p res su re sta g e to cr aw ler s) (S el ect w inc h 2) (E nab le fr ee-fal l) (F ree -fa ll ac tiv a tion - C F A wit h M a in w inc h/( T RD )) (K DK sl ow wi th TR D cas in g t u b e ) (F OW On ) KD K axi s 1/2 c w s w itch -o ff (A ug er cl ea ne r e xt e n d ) (A uge r cle ane r re tr ac t) (C om p re sso r) (G ener ato r) (A uge r- to-cas in g r e tr ac t) (A ug er-to -ca sin g ext e n d ) (S ele ct C O li ft ing cyl .) (C O lo ck in g) (C O unl ock in g ) (O scil lat ion O n (Lef fer CO / C age vib rato r) (O scil lati on O n ) (C onc re te qu ant it y s igna l, pum p) / ( S lu rr y fl o w q uan tity s igna l) (S ign a l sl urr y flo w ) Fr eew hee l f o o t s w itch / ( F re e-f a ll a cti v) Sl ack r ope sw itc h -o ff po t. O n (T RD le ft s top per ES0 15.0 1 NO ) / ( C ro wd up sw it ch -o ff ) (T RD r ight s to pper ES0 15.0 2 N O ) / ( C ro wd up s w it ch -o ff ) (T RD lo ck ed le ft E S 01 6.0 1 ) / ( M ai n wi nc h up s w itc h -o ff ) (T RD l o c ked r ig h t ES0 16.0 2 ) / (M ai n wi nc h up s w it c h -o ff ) (T R D un lo ck ed ) (T R D un lo ck ed ) Au ger cl ean er / ( F O W c a si ng tub e ) Fr ee -fa ll / Fr eew he el K D K fa st /s lo w / ( F OW d ri ll au g e r) Fa st c ro w d KD K d u m p in g / Au to pu ll KD K lu beo il pr es su re (M ain w inc h d e p th / U p p e rc ar sw ing po si tio n ) (M ain w inc h d e p th / U p p e rc ar sw ing po si tio n ) (S lurr y fl ow l/m in) (P lot te r ( b lu e) - Con cr e te pr es sur e ) (P lot te r ( red ) D ept h) (P lo tt er (g re e n ) - K D K ) (K DK pil o to il filt er con tam ina tio n) fr ee Bridges to identical terminals K0 04 (F re e-f a ll b u tt on S4 2) (T RD le ft st opp er ES 015 .01 N O ) (T RD ri ght st opp er ES 015 .0 2 N O ) (T RD lo ck ed lef t ES0 16 .01 N O ) (T RD lo cke d rig h t ES 016 .02 N O ) ES 01 5.0 1 NO ES 01 5.0 2 NO ES 01 6.0 1 NO ES 01 6.0 2 NO 11019 L103 10280 L803 L903 L2803 L2903 L5003 L5103 L5203 11074 L6103 L6203 L6303 L6403 L3303 D- D+ L6503 L503 L1003 L1603 L1703 L1803 L1903 L7303 L7703 L7803 L9003 L3003 L4003 L4203 L4303 L4403 L4503 L5303 L5403 L5503 L5603 L1403 L1503 L2003 L2103 L2203 L2603 L3103 L3803 L3903 L4603 L4703 L4803 L4903 L5703 L5903 11050 11051 11052 11053 L4103

22 X110

23 X110

F029

1 2 2A

18 X110

JS110.00

1 27 4 5 24 2 25 3 61 62 63 55 56 57 58 59 60 54 28 26 46 47 48 49 64 42 20 43 21 44 22 65 53 34 12 35 13 36 14 37 15 38 16 39 17 40 18 41 19 52 10 45 11 50 51 66 6 29 7 30 8 31 9 32 67 33 68 23 X1 01 -0 1 05 -5 Anal og Gro und Digital Ground 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V U b VCC 24V Ue 24V D+ RS 232 RxD RS 23 2 TxD CAN-B u s D-CAN-B u s D+ DLO 1 2 ,5A DLO 2 2 ,5A DLO 3 2 ,5A DLO 4 2 ,5A PW M 1 4 ,0A PW M 2 4 ,0A PW M 3 4 ,0A PW M 4 4 ,0A PW M 5 4 ,0A PW M 6 4 ,0A PW M 7 4 ,0A PW M 8 4 ,0A PW M 9 4 ,0A PW M 10 4,0A PW M 11 4,0A frei frei 1 2 3 4 5 6 Babyboard 1 DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16 Dreh zahleing änge

ESX 2

B110

18 X110

19 X110

F0 26 -2 07 -3

19 X110

F0 27 -2 07 -7

20 X110

21 X110

F0 28 -2 07 -3 X1 02 -0 1 38 -2 X1 02 -0 2 38 -4

24 X110

25 X110

26 X110

V1 62 35 -6

27 X110

28 X110

29 X110

30 X110

31 X110

JP 00 1. 00 -6 3 17 -7

32 X110

JP 00 1. 00 -1 4 25 -2

33 X110

34 X110

JP 00 1. 00 -1 6 25 -3 JP 00 1. 00 -4 2 28 -2

35 X110

36 X110

37 X110

38 X110

39 X110

JP 00 2. 02 -5 3 37 -2 JP 00 2. 02 -5 4 37 -2

40 X110

JP 00 2. 02 -5 5 37 -2

41 X110

42 X110

43 X110

JP 00 2. 02 -5 6 37 -2

44 X110

45 X110

46 X110

JP 00 2. 02 -6 6 34 -4

47 X110

48 X110

49 X110

50 X110

JS 08 1. 01 -3 7 10 -1 JS 08 1. 01 -3 8 10 -2

51 X110

52 X110

JS 08 1. 01 -3 9 10 -2

53 X110

JS 08 1. 01 -4 0 10 -2

54 X110

55 X110

56 X110

JS 00 8. 01 -4 6_ CA BI NE \\ 02 -3

57 X110

JS 00 8. 01 -2 6_ CA BI NE \\ 02 -2

58 X110

JS 01 9. 01 -4 6_ CA BI NE \\ 01 -3

59 X110

60 X110

JS 08 1. 01 -5 4 10 -5

61 X110

62 X110

63 X110

64 X110

65 X110

66 X110

67 X110

68 X110

69 X110

JP 00 2. 02 -3 0 31 -7 JP 00 2. 02 -2 6 31 -8

70 X110

71 X110

JP 00 2. 01 -3 0 30 -7 JP 00 2. 01 -2 6 30 -8

72 X110

73 X110

74 X110

JS 08 1. 01 -5 1 10 -4

75 X110

76 X110

77 X110

78 X110

79 X110

80 X110

74 X110

57 X110

53 X110

52 X110

51 X110

50 X110

27 X110

(25)

BS80

Sheet : :

:

Function processor B106

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

: :

:

Function processor B106

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E F0 25 /1 A F0 24 /1 6A Y2 21 Y2 22 Y1 51 /Y 15 1. 01 Y2 93 /Y 11 6 Y2 28 .0 1 Y1 14 Y2 41 Y1 95 /Y 38 3 Y2 44 /Y 22 3 Y2 24 Y2 27 Y2 28 Y2 51 Y1 29 Y2 55 Y2 57 Y3 48 Y3 49 Y2 25 Y2 26 Y2 50 Y2 54 Y2 56 (C o n cr et e v a lv e op en ) (C asi n g dr ive ej ec tio n s lot c los e) (2 nd ax is for T RD dri ll au ger r o ta te cc w) X1 01 /0 1 (g ro un d) (L ow er tu be gu id an ce cl os e) (L ow er t ube g u idan ce o p e n ) (P um p 3 co ntr o l pr ess u re ) Pu m p 2 con tro l p re ssu re (C on cre te va lve cl os e) (C a sin g d ri ve ej e ct ion s lot op en ) (F O W -D rill ing auge r) (2 nd ax is for TR D d ri ll aug er rot a te c w ) W inch 1 X-tri gg eri n g Win ch 1 li ft ing p res su re s tag e (T RD lo cki ng (e xte n d )) ((W inc h 1 pres sure re lief d is able ) / (T R D unl oc ki ng (ex ten d)) Me di u m mt o Lo w m to KD K sl ow Fe ed to wi nch 1 lifti ng (LD C w inch lift ing/lo w e ring pres sure c o m pens a tion) / KD K turn l e ft Fr ee whe e l ac tive En ab le up per ca r sw ing le ft En ab le up pe rca r sw ing r ig h t Em er gen cy wi rin g , en ab le upp er car s w in g r ig h t Em erg e n cy wir in g , ena bl e u ppe rc ar swi n g le ft Y2 22 Y2 21 X1 02 /0 1 X1 02 /0 2 (F re ewh e e l act iv e ) H1 51 Bridges to identical terminals Y1 66 (E xc lu de en abl in g aug er cl ea ne r) 10280 L104 L204 L304 L504 L904 L604 L704 L1004 L1104 L2204 L1404 L1504 L1604 10619 10622 L2404 L1704 D+ L1804 L2004 L2104 L2504 L2943 L1904 10623 10622 L2304 D-10622 L404 L604 L1204 L1304 L2943

19 X106

F0 24 -2 07 -2 + U B 24V TxD/C A N H RxD/CAN L SERVICE SE L 2 SE L 1 + U E 24V PW M 11 4,0A GND GND +U B 24V CAN-Bu s D+ PW M 2 4 ,0A PW M 4 4 ,0A PW M 5 4 ,0A PW M 6 4 ,0A PW M 7 4 ,0A PW M 8 4 ,0A D-Ou t 8 4,0A PW M 10 4,0A PW M 12 4,0A + U B 24V

DIOM

PW M 9 4 ,0A PW M 3 4 ,0A PW M 1 4 ,0A + U B 24V CAN-Bu s D-+ U B 24V GND GND +U B 24V D-Ou t 7 4,0A D-Ou t 6 4,0A D-Ou t 5 4,0A D-Ou t 12 4,0A D-Ou t 11 4,0A D-Ou t 10 4,0A D-Ou t 9 4,0A D-Ou t 4 4,0A D-Ou t 3 4,0A D-Ou t 2 4,0A D-Ou t 1 4,0A

B106

JS106.00

1 10 11 12 13 14 15 16 17 18 19 2 20 21 22 23 24 25 26 27 28 29 3 30 31 32 33 34 35 36 37 38 39 4 40 41 42 9 8 7 6 5

48 X106

47 X106

46 X106

19 X106

20 X106

F0 25 -2 07 -2

45 X106

JP 00 1. 00 -6 27 -2

44 X106

43 X106

JS 08 1. 01 -6 1 10 -6

42 X106

18 X106

19 X106

X1 02 -0 2 38 -3 X1 02 -0 1 38 -2

41 X106

40 X106

39 X106

JP 00 3. 00 -1 4 24 -4

38 X106

JP 00 3. 00 -1 2 24 -3

37 X106

JP 00 1. 00 -8 27 -3

36 X106

35 X106

34 X106

18 X106

X1 01 -0 1 05 -4

19 X106

33 X106

JP 00 3. 00 -2 2 12 -3 JP 00 3. 00 -2 0 12 -4

32 X106

31 X106

30 X106

29 X106

JS 08 1. 01 -5 3 10 -5

28 X106

JS 08 1. 01 -5 2 10 -4 JS 08 1. 01 -4 5 10 -3

27 X106

JP 00 3. 00 -2 4 12 -2

26 X106

25 X106

JP 00 2. 01 -3 4 43 -6

24 X106

JP 00 1. 00 -6 1 11 -2

23 X106

JP 00 2. 01 -4 23 -3 JP 00 2. 01 -2 23 -2

22 X106

21 X106

V0 04 -9 40 -2

22 X106

V0 04 -1 1 40 -2

23 X106

24 X106

JS 00 9. 11 -2 03 -6

29 X106

(26)

BS80

Sheet

Base machine

: :

:

Battery / Lead

BG36 / 2089

951.180.00.20.89-3

BS80

: :

:

BS80

Drawing No.:

Base machine

: :

:

Battery / Lead

951.180.00.20.89-3

BS80

Base Machine

: :

:

All rights reserved: no part of this print may be exhibited, displayed, redesigned, reproduced or transmitted in any form or by any means, without the prior written permission of Bauer Maschinen GmbH. A B C D E 3 x 2,5 mm² 2,5qmm M inus sc rew ter m in al Pl us scr ew ter m in al

with protective hose

Spare terminals with protective hose

Cab module

GG module (Base Machine)

by Bauer installed

with protective hose

GG module (Base Machine)

10280 L105 10135 10280 10280 10280 10280 10280 10280 10134

SE

33

1 X101

1

33

1 X101

Q011

Battery main switch

1 2 G001 G002

33

0 X101

F001

Main fuse 1 2 40A

33

0 X101

BK W003.00 BK W003.01 Processor mounting plate ground

01 X101

X1 02 -1 8 01 -1

01 X101

X1 03 -1 8 02 -1

01 X101

X1 06 -1 8 04 -4 X1 10 -1 8 03 -1

01 X101

A001

Control cabinet

19 X101

23 X101

25 X101

26 X101

27 X101

28 X101

29 X101

30 X101

31 X101

32 X101

33 X101

34 X101

X101-01 6_CABINE\\ 01-1 X101-01 08-1

35 X101

K001 06-1