DSE3110_engine_control.pdf

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DSE

DSEULTRA

ULTRA

®

DSE3000 Series Control Module

057-086

Author : Anthony Manton Author : Anthony Manton

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DSE Model 3000 Series Control and Instrumentation System Operators Manual DSE Model 3000 Series Control and Instrumentation System Operators Manual

2

2 Part No. Part No. 057-086 057-086 3000 Series 3000 Series OPERATING OPERATING MANUAL ISMANUAL ISSUE 4 SUE 4 03/12/2009 ADM03/12/2009 ADM Deep Sea Electronics Plc

Deep Sea Electronics Plc Highfield House Highfield House Hunmanby Hunmanby North Yorkshire North Yorkshire YO14 0PH YO14 0PH ENGLAND ENGLAND Sales Tel: Sales Tel: +44 (0) +44 (0) 1723 8900991723 890099 Sales Fax: +44 (0) 1723 893303 Sales Fax: +44 (0) 1723 893303 E-mail:

E-mail: [email protected]@deepseaplc.com

Website:

Website: www.deepseaplc.comwww.deepseaplc.com

DSE Model 3000 series Control and Instrumentation System Operators Manual DSE Model 3000 series Control and Instrumentation System Operators Manual © Deep Sea Electronics Plc

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.

provisions of the Copyright, Designs and Patents Act 1988.

Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above.

Sea Electronics Plc at the address above. The DSE logo and the na

The DSE logo and the names DSEUltra, DSEControl, DSEPower, DSEExmes DSEUltra, DSEControl, DSEPower, DSEExtra, DSEMarine and DSENet are UK registeredtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC.

trademarks of Deep Sea Electronics PLC.

Any reference to trademarked product names used within this publication is owned by their respective companies. Any reference to trademarked product names used within this publication is owned by their respective companies. Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

Amendments since last publication Amendments since last publication Amd.

Amd. No. No. CommentsComments Issue

Issue 2 2 Update Update to to Typical Typical wiring wiring diagram diagram and and Power Power supply supply requirementsrequirements Issue

Issue 2.1 2.1 Corrected Corrected part part numbers numbers for for ordering ordering spare spare connectors.connectors. Issue

Issue 2.2 2.2 Removal Removal of of incorrect incorrect inclusion inclusion of of Clock/Scheduler Clock/Scheduler function function – – not not available available in in 3000 3000 series.series. Issue

Issue 3 3 Addition Addition of of phase phase to to phase phase voltage, voltage, AC AC systems systems and and oil oil pressure pressure as as PSIPSI

Clarification of notation used within this publication. Clarification of notation used within this publication.

NOTE:

NOTE: Highlights an essential element of a procedure to ensure correctness.Highlights an essential element of a procedure to ensure correctness. CAUTION!

CAUTION! Indicates a procedure or practice, which, if not strictly observed, could result in damage orIndicates a procedure or practice, which, if not strictly observed, could result in damage or_{destruction of equipment.}_{destruction of equipment.} WARNING!

WARNING!

Indicates a procedure or practice, which could result in injury to personnel or loss of life if not Indicates a procedure or practice, which could result in injury to personnel or loss of life if not followed correctly.

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DSE Model 3000 Series Control & Instrumentation System Operators Manual DSE Model 3000 Series Control & Instrumentation System Operators Manual

Part No.

Part No. 057-086 057-086 3000 Series 3000 Series OPERATING MOPERATING MANUAL ISSUE ANUAL ISSUE 4 4 03/12/2009 ADM03/12/2009 ADM 33

Section

Page

Section

Page

1

1 BIBLIOGRAPHY ... 5

BIBLIOGRAPHY ... 5

2

2 INTRODUCTION ... 5

INTRODUCTION ... 5

3

3 SPECIFICATIONS ... 6

SPECIFICATIONS ... 6

3.1

3.1 PART PART NUMBERING NUMBERING ... 6... 6 3.1.1

3.1.1 SHORT SHORT NAMES NAMES ... 6... 6 3.1

3.1 POWER SUPPLY POWER SUPPLY REQUIREMENTS ...REQUIREMENTS ... 7. 7 3.2

3.2 TERMINAL TERMINAL SPECIFICATION ...SPECIFICATION ... 7... 7 3.3

3.3 GENERATOR VOLTAGE / GENERATOR VOLTAGE / FREQUENCY SENSING ... FREQUENCY SENSING ... 77 3.4

3.4 INPUTS INPUTS ... 8... 8 3.4.1

3.4.1 DIGITAL DIGITAL INPUTS ...INPUTS ... 8. 8 3.4.2

3.4.2 CHARGE FAIL CHARGE FAIL INPUT ... INPUT ... 88 3.4.3

3.4.3 MAGNETIC MAGNETIC PICKUP PICKUP ... 8... 8 3.5

3.5 OUTPUTS OUTPUTS ... 8... 8 3.5.1

3.5.1 OUTPUTS A OUTPUTS A & B & B (FUEL AND (FUEL AND START)...START)... . 88 3.5.2

3.5.2 CONFIGURABLE OUTPUTS CONFIGURABLE OUTPUTS C C & & D D ... 8... 8 3.6

3.6 COMMUNICATION COMMUNICATION PORTS PORTS ... 9... 9 3.7

3.7 ACCUMULAACCUMULATED TED INSTRUMENTATION...INSTRUMENTATION... 9. 9 3.8

3.8 DIMENSIONS DIMENSIONS AND MOAND MOUNTING ...UNTING ... ... 1010 3.8.1

3.8.1 DIMENSIONS DIMENSIONS ... 10... 10 3.8.2

3.8.2 PANEL PANEL CUTOUT CUTOUT ... 10... 10 3.8.3

3.8.3 WEIGHT...WEIGHT... ... 1010 3.8.4

3.8.4 FIXING FIXING CLIPS ...CLIPS ... 10... 10 3.8.5

3.8.5 OPTIONAL SILICON OPTIONAL SILICON SEALING GASKET ... SEALING GASKET ... 1010 3.9

3.9 APPLICAAPPLICABLE BLE STANDASTANDARDS RDS ... 11... 11

4

4 INSTALLATION ... 12

INSTALLATION ... 12

4.1

4.1 USER USER CONNECTIONS ...CONNECTIONS ... 12... 12 4.2

4.2 TERMINAL TERMINAL DESCRIPTION ...DESCRIPTION ... 13... 13 4.2.1

4.2.1 DC SUPPLY, FUEL DC SUPPLY, FUEL AND START AND START OUTPUTS OUTPUTS ... ... 1313 4.2.2

4.2.2 GENERATOR VOLTAGE GENERATOR VOLTAGE SENSING AND SENSING AND DIGITAL DIGITAL INPUTS INPUTS ... ... 1313 4.2.3

4.2.3 MAGNETIC PICKUP AND DIGITAL MAGNETIC PICKUP AND DIGITAL INPUTS (MODEL 3110-XX-01) ... INPUTS (MODEL 3110-XX-01) ... 1313 4.2.4

4.2.4 CAN AND CAN AND DIGITAL INPUTS DIGITAL INPUTS (MODEL 3110-XX-02) ... (MODEL 3110-XX-02) ... 1414 4.2.5

4.2.5 PC CONFIGURATION PC CONFIGURATION INTERFACE CONNECTOR ... INTERFACE CONNECTOR ... 1414 4.3

4.3 TYPICAL TYPICAL WIRING WIRING DIAGRADIAGRAM... M... 1515

5

5 DESCRIPTION OF CONTROLS ... 16

DESCRIPTION OF CONTROLS ... 16

5.1

5.1 QUICKSTART QUICKSTART GUIDE GUIDE ... 17... 17 5.1.1

5.1.1 STARTING STARTING THE THE ENGINE ENGINE ... 17... 17 5.1.2

5.1.2 STOPPING TSTOPPING THE ENGINE HE ENGINE ... 1... 177 5.2

5.2 GRAPHICAGRAPHICAL L DISPLAY ...DISPLAY ... 18... 18 5.3

5.3 VIEWING THE VIEWING THE INSTRUMENTS ... INSTRUMENTS ... 1818 5.4

5.4 CONTROLS CONTROLS ... 19... 19

6

6 OPERATION... 20

OPERATION... 20

6.1

6.1 AUTOMATIC MODE AUTOMATIC MODE OF OF OPERATION...OPERATION... ... 2020 6.1.1

6.1.1 WAITING WAITING IN AUTO IN AUTO MODE MODE ... ... 2020 6.1.2

6.1.2 STARTING STARTING SEQUENCE SEQUENCE ... 20... 20 6.1.3

6.1.3 ENGINE ENGINE RUNNING...RUNNING... 21... 21 6.1.4

6.1.4 STOPPING STOPPING SEQUENCE ...SEQUENCE ... 21... 21 6.2

6.2 MANUAMANUAL L OPERATION ...OPERATION ... 22... 22 6.2.1

6.2.1 WAITING WAITING IN MANUAL IN MANUAL MODE ...MODE ... ... 2222 6.2.2

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4 Part No. Part No. 057-086 057-086 3000 Series 3000 Series OPERATING OPERATING MANUAL ISMANUAL ISSUE 4 SUE 4 03/12/2009 ADM03/12/2009 ADM

6.2.3

6.2.3 ENGINE ENGINE RUNNING ...RUNNING ... ... 2323 6.2.4

6.2.4 STOPPING STOPPING SEQUENCE SEQUENCE ... 23... 23

7

7 PROTECTIONS ... 24

PROTECTIONS ... 24

7.1 7.1 WARNINGS ...WARNINGS ... . 2424 7.2 7.2 SHUTDOWNS SHUTDOWNS ... 24... 24

8

8 MODULE DISPLAY ... 25

MODULE DISPLAY ... 25

8.1

8.1 TIMER TIMER ICON ICON ... ... 2525 8.2

8.2 STOPPED STOPPED ICON ICON ... ... 2525 8.3

8.3 RUNNING RUNNING ICON ...ICON ... 25... 25 8.4

8.4 USB USB ICON ...ICON ... 25. 25 8.5

8.5 MEMORY MEMORY CORRUPTION ...CORRUPTION ... ... 2525 8.6

8.6 BACKLIGHT ...BACKLIGHT ... ... 2525 8.7

8.7 FAULT FAULT ICONS ...ICONS ... 26... 26

9

9 FRONT PANEL CONFIGURATION ... 27

FRONT PANEL CONFIGURATION ... 27

9.1

9.1 ACCESSING THE FRONT ACCESSING THE FRONT PANEL EDITOR PANEL EDITOR (FPE) ... (FPE) ... 2727 9.1.1

9.1.1 EDITING EDITING A A PARAMETER ...PARAMETER ... . 2828 9.1.2

9.1.2 ADJUSTABLE ADJUSTABLE PARAMETERS ... PARAMETERS ... 2929

10

10 COMMISSIONING ... 34

COMMISSIONING ... 34

10.1.1

10.1.1 PRE-COMMISSIONINPRE-COMMISSIONING G ... 34... 34

11

11 FAULT FINDING ... 35

FAULT FINDING ... 35

12

12 MAINTENA

MAINTENANCE, SPARES,

NCE, SPARES, REPAIR AND SERVICING

REPAIR AND SERVICING ...

...

... 37

37

12.1

12.1 PURCHASING ADDITIONAL CONNECTOR PURCHASING ADDITIONAL CONNECTOR PLUGS PLUGS FROM FROM DSE ...DSE ... ... 3737 12.2

12.2 PURCHASING ADDITIONAL FIXING PURCHASING ADDITIONAL FIXING CLIPS CLIPS FROM FROM DSE ...DSE ... . 3737 12.3

12.3 PURCHASING SEALING PURCHASING SEALING GASKET FROM GASKET FROM DSE ...DSE ... ... 3737

13

13 WARRANTY ... 38

WARRANTY ... 38

14

14 DISPOSAL ... 38

DISPOSAL ... 38

14.1

14.1 WEEE WEEE (WASTE (WASTE ELECTRICAL AND ELECTRICAL AND ELECTRONIC ELECTRONIC EQUIPMENT) EQUIPMENT) ... ... 3838 14.2

14.2 ROHS ROHS (RESTRICTION (RESTRICTION OF OF HAZAHAZARDOUS RDOUS SUBSTANCES) ...SUBSTANCES) ... ... 3838

15

15 APPENDIX ... 39

APPENDIX ... 39

15.1

15.1 CAN CAN INTERFACE INTERFACE ... ... 3939 15.2

15.2 COMMUNICATIONS COMMUNICATIONS OPTION OPTION CONNECTIONS ... CONNECTIONS ... 4040 15.2.1

15.2.1 DESCRIPTION ... 40DESCRIPTION ... 40 15.2.2

15.2.2 PC TO PC TO CONTROLLER (DIRECT) CONTROLLER (DIRECT) CONNECTION ... CONNECTION ... 4040 15.3

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Part No.

1 BIBLIOGRAPHY

This document refers to and is referred to by the following DSE publications which can be obtained from the DSE This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www.deepseaplc.com

website www.deepseaplc.com DSE

DSE PART PART DESCRIPTIONDESCRIPTION

053-050

053-050 3110 3110 installation installation instructionsinstructions 057-004

057-004 Electronic Electronic Engines Engines and and DSE DSE wiring wiring manualmanual 057-087

057-087 3000 3000 Series Series Configuration Configuration Suite Suite manualmanual

2 INTRODUCTION

This document details the installation and operation requirements of the DSE3000 Series modules, part of the This document details the installation and operation requirements of the DSE3000 Series modules, part of the DSEUltra® range of products.

DSEUltra® range of products.

The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.

supplied to another party, ensure that this document is passed to them for reference purposes. This is not a

This is not a controlled document.controlled document. You will not be automatically informed of updates. Any future updates of this You will not be automatically informed of updates. Any future updates of this document will be included on the

document will be included on the DSE website at www.deepseaplc.comDSE website at www.deepseaplc.com The

The DSE 3000 seriesDSE 3000 series module has been designed to allow the operator to start and stop the engine/generator, andmodule has been designed to allow the operator to start and stop the engine/generator, and if required, transfer the load.

if required, transfer the load. The user also

The user also has the facility to view the system operating has the facility to view the system operating parameters via the parameters via the LCD display.LCD display. The

The DSE 3000DSE 3000 module monitors module monitors the engine, indicating the operational status and the engine, indicating the operational status and fault conditions, automaticallyfault conditions, automatically shutting down the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the shutting down the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault.

fault.

The powerful microprocessor contained wi

The powerful microprocessor contained within the module allthin the module allows for incorporation of a ows for incorporation of a range of enhanced range of enhanced features:features:

•• Text based LCD displayText based LCD display

•• True RMS True RMS Voltage monitoring. Voltage monitoring.

•• Engine parameter monitoring.Engine parameter monitoring.

•• Fully configurable inputs for use as alarms or a range of different functions.Fully configurable inputs for use as alarms or a range of different functions.

•• Engine ECU interface toEngine ECU interface to electronic engines electronic engines (specify on ordering) (specify on ordering)

•• Magnetic pickup interface for engine only applications (specify on ordering)Magnetic pickup interface for engine only applications (specify on ordering)

Using a PC and the 3000 series configuration software allows alteration of selected operational sequences, timers Using a PC and the 3000 series configuration software allows alteration of selected operational sequences, timers and alarm trips.

and alarm trips. Additionally

Additionally, the module’s integral f, the module’s integral fascia configuration editor allows adjustment ascia configuration editor allows adjustment of this informof this information.ation.

A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and sockets.

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3 SPECIFICATIONS

3.1 3.1 PART

PART NUMBERING

NUMBERING

3110 - 001 - 01 3110 - 001 - 01

At the time of this document production, there have been no revisions to the module hardware. At the time of this document production, there have been no revisions to the module hardware.

3.1.1 3.1.1 SHORT

SHORT NAMES

NAMES

Short

Short name name DescriptionDescription

DSE3000

DSE3000 All All modules modules in in the the DSE3000 DSE3000 SeriesSeries DSE3110

DSE3110 DSE3110 DSE3110 autostart autostart modulemodule 3110-xxx-01

3110-xxx-01 DSE3110 DSE3110 with with Magnetic Magnetic Pickup Pickup interfaceinterface 3110-xxx-02

3110-xxx-02 DSE3110 DSE3110 with with CAN CAN interfaceinterface Product type Product type DSE 3110 DSE 3110 Autostart Module Autostart Module 3110 3110 Variant Variant Magnetic pickup Magnetic pickup version version 0101 Hardware revision Hardware revision Revision 1 Revision 1 001001 CAN version CAN version ₀₂₀₂

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Part No.

3.1 3.1 POWER

POWER SUPPLY

SUPPLY REQUIREMENTS

REQUIREMENTS

Minimum

Minimum supply supply voltage voltage 8V 8V continuouscontinuous Cranking dropouts

Cranking dropouts Able to survive 0V for 50mAble to survive 0V for 50m S providing the supply was at least 10VS providing the supply was at least 10V before the dropout and recovers to 5V afterwards.

before the dropout and recovers to 5V afterwards. Maximum

Maximum supply supply voltage voltage 35V 35V continuous continuous (60V (60V protection)protection) Reverse

Reverse polarity polarity protection protection -35V -35V continuouscontinuous Maximum operating current

Maximum operating current 30mA at 24V30mA at 24V_{35mA at 12V}_{35mA at 12V} Nominal standby current

Nominal standby current 23mA at 24V23mA at 24V 18mA at 12V 18mA at 12V Maximum

Maximum Power SavePower Save mode current*mode current* 3.5mA at 24V3.5mA at 24V 3.5mA at 12V 3.5mA at 12V NOTE:- *

NOTE:- * Power Save Power Save mode is a configurable item. If enabled, the module switches to mode is a configurable item. If enabled, the module switches to Power Save Power Save mode when in STOP mode for more than 1 minute (60 seconds)

mode when in STOP mode for more than 1 minute (60 seconds) Plant supply instrumentation display

Plant supply instrumentation display Range

Range 0V-60V 0V-60V DC DC (note (note Maximum Maximum continuous continuous operating operating voltage voltage of of 35V 35V DC)DC) Resolution 0.1V

Resolution 0.1V Accuracy

Accuracy 1% 1% full full scalescale

3.2 3.2 TERMINAL

TERMINAL SPECIFICATION

SPECIFICATION

Connection

Connection type type Screw Screw terminal, terminal, rising rising clamp, clamp, no no internal internal springspring Min

Min cable cable size size 0.5mm² 0.5mm² (AWG (AWG 24)24) Max

Max cable cable size size 2.5mm² 2.5mm² (AWG (AWG 10)10)

3.3 3.3 GENERATOR

GENERATOR VOLTAGE

VOLTAGE /

/ FREQUENCY

FREQUENCY SENSING

SENSING

Measurement

Measurement type type True True RMS RMS conversionconversion Sample

Sample Rate Rate 5KHz 5KHz or or betterbetter Har

Harmonimonics cs Up Up to to 11 11 or or betbetterter Input Impedance

Input Impedance 300K300KΩΩ ph-N ph-N Phase

Phase to to Neutral Neutral 15V 15V to to 333V 333V AC AC (max)(max) Phase

Phase to to Phase Phase 25V 25V to to 576V 576V AC AC (max)(max) Common mode offset

Common mode offset from Earth

from Earth

100V AC (max) 100V AC (max) Resolution

Resolution 1V 1V AC AC phase phase to to neutralneutral 2V AC phase to phase 2V AC phase to phase Accuracy

Accuracy ±1% ±1% of of full full scale scale phase phase to to neutralneutral ±2% of full scale phase to phase ±2% of full scale phase to phase Minimum

Minimum frequency frequency 3.5Hz3.5Hz Maximum

Maximum frequency frequency 75.0Hz75.0Hz Frequency

Frequency resolution resolution 0.1Hz0.1Hz Frequency

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3.4 INPUTS

3.4.1 3.4.1 DIGITAL

DIGITAL INPUTS

INPUTS

Number 6

Arrangement

Arrangement Contact Contact between between terminal terminal and and groundground Low

Low level level threshold threshold 40% 40% of of DC DC supply supply voltagevoltage High

High level level threshold threshold 60% 60% of of DC DC supply supply voltagevoltage Maximum

Maximum input input voltage voltage DC DC supply supply voltage voltage positive positive terminalterminal Minimum

Minimum input input voltage voltage DC DC supply supply voltage voltage negative negative terminalterminal Contact

Contact wetting wetting current current 2.5mA 2.5mA @12V @12V typicaltypical 5mA @ 24V typical 5mA @ 24V typical Open

Open circuit circuit voltage voltage Plant Plant supplysupply

3.4.2 3.4.2 CHARGE

CHARGE FAIL

FAIL INPUT

INPUT

Minimum

Minimum voltage voltage 0V0V Maximum

Maximum voltage voltage 35V 35V (plant (plant supply)supply) Resolution 0.2V

Resolution 0.2V Accuracy

Accuracy ± ± 1% 1% of of max max measured measured voltagevoltage Excitation

Excitation Active circuit Active circuit constant constant power power outputoutput Output

Output Power Power 2.5W 2.5W Nominal Nominal @12V @12V and and 24V24V Current

Current at at 12V 12V 210mA210mA Current

Current at at 24V 24V 105mA105mA

3.4.3 3.4.3 MAGNETIC

MAGNETIC PICKUP

PICKUP

Type

Type Single Single ended ended input, input, capacitive capacitive coupledcoupled Minimum

Minimum voltage voltage 0.5V 0.5V RMSRMS Max common mode

Max common mode voltage

voltage

±2V ±2V Maximum

Maximum voltage voltage Clamped Clamped to to ±70V ±70V by by transient transient suppressers, suppressers, dissipation dissipation not not to to exceed exceed 1W.1W. Maximum

Maximum frequency frequency 10,000Hz10,000Hz Resolution

Resolution 6.25 6.25 RPMRPM Accuracy

Accuracy ±25 ±25 RPMRPM Flywheel

Flywheel teeth teeth 10 10 to to 500500

3.5 OUTPUTS

3.5.1 3.5.1 OUTPUTS

OUTPUTS A

A &

& B

B (FUEL

(FUEL AND

AND START)

START)

Type

Type Fuel Fuel (A) (A) and and Start Start (B) (B) outputs. outputs. Supplied Supplied from from DC DC supply supply terminal terminal 2.2. Fully configurable when CAN engine is selected.

Fully configurable when CAN engine is selected. Rating

Rating 2A 2A @ @ 35V35V Protection

Protection Protected Protected against against over over current current & & over over temperature. temperature. Built Built in in load load dump dump feature.feature.

3.5.2 3.5.2 CONFIG

CONFIGURABLE

URABLE OUTPUTS

OUTPUTS C

C &

& D

D

Type

Type Fully Fully configurable, configurable, supplied supplied from from DC DC supply supply terminal terminal 2.2. Rating

Rating 2A 2A @ @ 35V35V Protection

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Part No.

3.6 3.6 COMMUNICA

COMMUNICATION

TION PORTS

PORTS

USB

USB Port Port USB2.0 USB2.0 Device Device for for connection connection to to PC PC running running DSE DSE configuration configuration suite suite onlyonly CAN

CAN Port Port Engine Engine CAN CAN PortPort

Standard implementation of ‘Slow mode’, up to 250K bits/s Standard implementation of ‘Slow mode’, up to 250K bits/s Non Isolated.

Non Isolated.

Internal Termination provided (120 Internal Termination provided (120ΩΩ))

3.7 3.7 ACCUMULATED

ACCUMULATED INSTRUME

INSTRUMENTATION

NTATION

NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it NOTE : When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset and begin counting from zero again.

will reset and begin counting from zero again. Engine

Engine hours hours run run Maximum Maximum 99999 99999 hrs hrs 59 59 minutes minutes (approximately (approximately 11yrs 11yrs 4months)4months) Number

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10 Part No. Part No. 057-086 057-086 3000 Series 3000 Series OPERATING MOPERATING MANUAL ISSUE ANUAL ISSUE 4 4 03/12/2009 ADM03/12/2009 ADM

3.8 3.8 DIMENSIONS

DIMENSIONS AND

AND MOUNTING

MOUNTING

3.8.1 DIMENSIONS

99mm x 79 mm x 40

99mm x 79 mm x 40mm (3.9“ x 3.1“ x 1.6”)mm (3.9“ x 3.1“ x 1.6”)

3.8.2 3.8.2 PANEL

PANEL CUTOUT

CUTOUT

80mm x 68mm (3.2“ x 2.7“) 80mm x 68mm (3.2“ x 2.7“)

3.8.3 WEIGHT

89g (0.089kg) 89g (0.089kg)

3.8.4 3.8.4 FIXING

FIXING CLIPS

CLIPS

The module is held into the panel fascia using the supplied fixing clips. The module is held into the panel fascia using the supplied fixing clips.

•• Withdraw the Withdraw the fixing clifixing clip screw p screw (turn anticlockwise) (turn anticlockwise) until until only only the poithe pointed end nted end is protruding is protruding from the from the clip.clip.

•• Insert the Insert the three ‘prongs’ three ‘prongs’ of the of the fixing clip fixing clip into the into the slots in slots in the side the side of the of the 3000 series 3000 series module case.module case.

•• Pull tPull the fixing he fixing clip backwards clip backwards (towards the (towards the back of the back of the module) ensuring module) ensuring all three all three prongs of thprongs of the clip e clip areare inside their allotted slots.

inside their allotted slots.

•• Turn the Turn the fixing fixing clip clip screws clscrews clockwise ockwise until until they they make contact make contact with with the pathe panel nel fascia.fascia.

•• Turn the screwTurn the screws a s a little more little more to secure to secure the module the module into the into the panel fascia. panel fascia. Care should Care should be taken be taken not to not to overover tighten the fixing clip screws.

tighten the fixing clip screws.

NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings. NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings.

3.8.5 3.8.5 OPTIONAL

OPTIONAL SILICO

SILICON

N SEALING

SEALING GASKET

GASKET

The optional silicon gasket provides improved sealing between the 3000 series module and the panel fascia. The optional silicon gasket provides improved sealing between the 3000 series module and the panel fascia. The gasket is fitted to the module before installation into the panel fascia.

The gasket is fitted to the module before installation into the panel fascia.

Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal. Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.

Fixing clip fitted to Fixing clip fitted to module module Fixing clip Fixing clip Gasket fitted to Gasket fitted to module module Sealing gasket Sealing gasket

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Part No.

Part No. 057-086 057-086 3000 Series 3000 Series OPERATING OPERATING MANUAL ISSMANUAL ISSUE 4 UE 4 03/12/2009 A03/12/2009 ADMDM 1111

3.9 3.9 APPLICABLE

APPLICABLE STANDARDS

STANDARDS

BS 4884-1

BS 4884-1 This document conforms to BS4884-1 1992 Specification for presentation of essentialThis document conforms to BS4884-1 1992 Specification for presentation of essential information.

information. BS 4884-2

BS 4884-2 This document conforms to BS4884-2 1993 Guide to contentThis document conforms to BS4884-2 1993 Guide to content BS 4884-3

BS 4884-3 This document conforms to BS4884-3 1993 Guide to presentationThis document conforms to BS4884-3 1993 Guide to presentation BS EN 60068-2-1 BS EN 60068-2-1 (Minimum temperature) (Minimum temperature) -30-30°°C (-22C (-22°°F)F) BS EN 60068-2-2 BS EN 60068-2-2 (Maximum temperature) (Maximum temperature) +70+70°°C (158C (158°°F)F) BS EN 60950

BS EN 60950 Safety of information technology equipment, including electrical business equipmentSafety of information technology equipment, including electrical business equipment BS EN 61000-6-2

BS EN 61000-6-2 EMC Generic Immunity Standard (Industrial)EMC Generic Immunity Standard (Industrial) BS EN 61000-6-4

BS EN 61000-6-4 EMC Generic Emission Standard (Industrial)EMC Generic Emission Standard (Industrial) BS EN 60529 BS EN 60529 (Degrees of protection (Degrees of protection provided by enclosures) provided by enclosures) IP65 (front of

IP65 (front of module when installed into the control module when installed into the control panel with the optional sealingpanel with the optional sealing gasket)

gasket)

IP42 (front of module when installed into the control panel WITHOUT being sealed to IP42 (front of module when installed into the control panel WITHOUT being sealed to the panel) the panel) UL508 UL508 NEMA rating NEMA rating (Approximate) (Approximate) 12 (Front of

12 (Front of module when installed into the control panel module when installed into the control panel with the optional sealingwith the optional sealing gasket).

gasket).

2 (Front of module when installed into the control panel WITHOUT being sealed to 2 (Front of module when installed into the control panel WITHOUT being sealed to the panel)

the panel) IEEE C37.2

IEEE C37.2

(Standard Electrical Power (Standard Electrical Power System Device Function System Device Function Numbers and Contact Numbers and Contact Designations)

Designations)

Under the scope of IEEE 37.2,

Under the scope of IEEE 37.2, function numbers can also be used to representfunction numbers can also be used to represent functions in microprocessor devices and software programs

functions in microprocessor devices and software programs ..

The 3000 series controller is device number 11L-3000 (Multifunction device The 3000 series controller is device number 11L-3000 (Multifunction device protecting Line (generator) – 3000 series module).

protecting Line (generator) – 3000 series module).

As the module is configurable by the generator OEM, the functions covered by the As the module is configurable by the generator OEM, the functions covered by the module will vary. Under the module’s factory conf

module will vary. Under the module’s factory configuration, the device numbersiguration, the device numbers included within the module are :

included within the module are :

2 – Time delay starting or closing relay 2 – Time delay starting or closing relay 6 – Starting circuit breaker

6 – Starting circuit breaker 30 – annunciator relay 30 – annunciator relay 42 – Running circuit breaker 42 – Running circuit breaker 54 – turning gear

54 – turning gear engaging deviceengaging device 62 – time

62 – time delay stopping or opening relaydelay stopping or opening relay 63 – pressure switch 63 – pressure switch 74– alarm relay 74– alarm relay 81 – frequency relay 81 – frequency relay 86 – lockout relay 86 – lockout relay

In line with our

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12

4 INSTALLATION

The DSE3000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, The DSE3000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled

see the section entitled Specification, Dimension and mounting Specification, Dimension and mounting elsewhere in this document. elsewhere in this document.

4.1 4.1 USER

USER CONNECTIONS

CONNECTIONS

Terminals 1-7 Terminals 1-7 Terminals 8 -9 Terminals 8 -9 Terminals 10-17 Terminals 10-17 USB Connection USB Connection (Type B) (Type B)

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Part No.

4.2 4.2 TERMINAL

TERMINAL DESCRIPTION

DESCRIPTION

4.2.1 4.2.1 DC

DC SUPPLY,

SUPPLY, FUEL

FUEL AND

AND START

START OUTPUTS

OUTPUTS

PIN PIN No No DESCRIPTION CABLE DESCRIPTION CABLE SIZE SIZE NOTES NOTES 1

1 DC Plant Supply InputDC Plant Supply Input_(Negative)_(Negative) _{AWG 13}_{AWG 13}2.5mm²2.5mm²

2

2 DC Plant Supply InputDC Plant Supply Input (Positive) (Positive) 2.5 mm² 2.5 mm² AWG 13 AWG 13

(Recommended Maximum Fuse 15A anti-surge) (Recommended Maximum Fuse 15A anti-surge)

Supplies the module (2A anti-surge requirement) and all Supplies the module (2A anti-surge requirement) and all output relays

output relays 3

3 Output Output A A (FUEL)(FUEL) 1.0mm²1.0mm² AWG 18 AWG 18

Plant Supply Positive from terminal 2. 3 Amp rated. Plant Supply Positive from terminal 2. 3 Amp rated. 4

4 Output Output B B (START)(START) 1.0mm²1.0mm² AWG 18 AWG 18

5 Output Output CC 1.0mm²1.0mm² AWG 18 AWG 18

6 Output Output DD 1.0mm²1.0mm² AWG 18 AWG 18

Plant Supply Positive from terminal 2. 3 Amp rated. Plant Supply Positive from terminal 2. 3 Amp rated.

7

7 Charge Charge fail fail / / exciteexcite _{AWG 13}_{AWG 13}2.5mm²2.5mm²

Do not connect to ground (battery negative). Do not connect to ground (battery negative). If charge alternator is not fitted, leave this terminal If charge alternator is not fitted, leave this terminal disconnected.

disconnected.

4.2.2 4.2.2 GENERATOR

GENERATOR VOLTAGE

VOLTAGE SENSING

SENSING AND

AND DIGITAL

DIGITAL INPUTS

INPUTS

8 Generator Generator Neutral Neutral (N) (N) inputinput 1.0mm²1.0mm² AWG 18

AWG 18 Connect to generator Neutral terminal (AC)Connect to generator Neutral terminal (AC) 9

9 Generator L1 (U) voltageGenerator L1 (U) voltage_monitoring_monitoring _{AWG 18}_{AWG 18}1.0mm²1.0mm² Connect to generator L1 (U) output (AC)Connect to generator L1 (U) output (AC)_{(Recommend 2A fuse)}_{(Recommend 2A fuse)}

4.2.3 4.2.3 MAGNETIC

MAGNETIC PICKUP

PICKUP AND

AND DIGITAL

DIGITAL INPUTS

INPUTS (MODEL

(MODEL 3110-XX-01)

3110-XX-01)

Model 3110-xx-01 (Magnetic pickup enabled module)

NOTE:- CAN interface is not fitted to the 3110-xx-01 module NOTE:- CAN interface is not fitted to the 3110-xx-01 module

10 Magnetic Magnetic pickup pickup PositivePositive _{AWG 20}_{AWG 20}0.5mm²0.5mm² Connect to Magnetic Pickup deviceConnect to Magnetic Pickup device 11

11 Magnetic Magnetic pickup pickup NegativeNegative _{AWG 20}_{AWG 20}0.5mm²0.5mm² Connect to Magnetic Pickup deviceConnect to Magnetic Pickup device 12

12 Configurable Configurable digital digital input input AA _{AWG 20}_{AWG 20}0.5mm²0.5mm² Switch to negativeSwitch to negative 13

13 Configurable Configurable digital digital input input BB 0.5mm²0.5mm² AWG 20

AWG 20 Switch to negativeSwitch to negative 14

14 Configurable Configurable digital digital input input CC _{AWG 20}_{AWG 20}0.5mm²0.5mm² Switch to negativeSwitch to negative 15

15 Configurable Configurable digital digital input input DD 0.5mm²0.5mm² AWG 20

16 Configurable Configurable digital digital input input EE 0.5mm²0.5mm² AWG 20

17 Configurable Configurable digital digital input input FF 0.5mm²0.5mm² AWG 20

AWG 20 Switch to negativeSwitch to negative

NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is earthed at one end ONLY.

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4.2.4 4.2.4 CAN

CAN AND

AND DIGITAL

DIGITAL INPUTS

INPUTS (MODEL

(MODEL 3110-XX-02

3110-XX-02))

Model 3110-xx-020 (Can enabled module) only.

NOTE:- Magnetic Pickup interface is not fitted to the 3110-xx-02 module NOTE:- Magnetic Pickup interface is not fitted to the 3110-xx-02 module

10 CAN CAN port port LL 0.5mm²0.5mm² AWG 20

AWG 20 Use only 120Use only 120ΩΩ CAN approved cable CAN approved cable 11

11 CAN CAN port port HH 0.5mm²0.5mm² AWG 20

AWG 20 Use only 120Use only 120ΩΩ CAN approved cable CAN approved cable 12

12 Configurable Configurable digital digital input input AA 0.5mm²0.5mm² AWG 20

13 Configurable Configurable digital digital input input BB 0.5mm²0.5mm² AWG 20

14 Configurable Configurable digital digital input input CC 0.5mm²0.5mm² AWG 20

15 Configurable Configurable digital digital input input DD 0.5mm²0.5mm² AWG 20

16 Configurable Configurable digital digital input input EE _{AWG 20}_{AWG 20}0.5mm²0.5mm² Switch to negativeSwitch to negative 17

17 Configurable Configurable digital digital input input FF 0.5mm²0.5mm² AWG 20

AWG 20 Switch to negativeSwitch to negative

NOTE:- Screened 120

NOTE:- Screened 120ΩΩΩΩΩΩΩΩ impedance cable specified for use with CAN must be used for the CAN link and impedance cable specified for use with CAN must be used for the CAN link and the Multiset comms link.

the Multiset comms link.

DSE stock and supply Belden cable 9841 which is a high quality 120

DSE stock and supply Belden cable 9841 which is a high quality 120ΩΩΩΩΩΩΩΩ impedance cable suitable for CAN impedance cable suitable for CAN use (DSE part number 016-030)

use (DSE part number 016-030)

4.2.5 4.2.5 PC

PC CONFIG

CONFIGURATION

URATION INTERFACE

INTERFACE CONNECTOR

CONNECTOR

DESCRIPTION CABLE DESCRIPTION CABLE SIZE SIZE NOTES NOTES

Socket for connection

Socket for connection to PC with DSEto PC with DSE Configuration Suite PC software. Configuration Suite PC software.

0.5mm² 0.5mm² AWG 20 AWG 20

This is a

This is a standard USB type A tostandard USB type A to type B cable. type B cable.

NOTE:- The USB connection cable between the PC and the 3000 series module must not be extended NOTE:- The USB connection cable between the PC and the 3000 series module must not be extended beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC.

Deep Sea Electronics PLC.

CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the recommended number of USB devices to the PC. For further information, consult your PC supplier. recommended number of USB devices to the PC. For further information, consult your PC supplier.

CAUTION!: This socket must not be used for any other purpose. CAUTION!: This socket must not be used for any other purpose.

This configuration cable is This configuration cable is the same as normally used the same as normally used between a PC and a USB between a PC and a USB printer.

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Part No.

4.3

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16

5 5 DESCRIPTION

DESCRIPTION OF

OF CONTROLS

CONTROLS

The following section details the function and meaning of the various controls on the module. The following section details the function and meaning of the various controls on the module.

Navigation

Navigation buttons buttons Common Common AlarmAlarm Indicator Indicator Select Stop Select Stop mode mode Select Auto Select Auto mode mode Start engine. Start engine. Main status display

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Part No.

5.1 5.1 QUICKSTART

QUICKSTART GUIDE

GUIDE

This section provides a quick start guide to the module’s operation. This section provides a quick start guide to the module’s operation.

5.1.1 5.1.1 STA

STARTING

RTING THE

THE ENGINE

ENGINE

NOTE:- For further details, see the section entitled ‘OPERATION’ elsewhere in this manual. NOTE:- For further details, see the section entitled ‘OPERATION’ elsewhere in this manual.

5.1.2 5.1.2 STOPPING

STOPPING THE

THE ENGINE

ENGINE

NOTE:- For further details, see the section entitled ‘OPERATION’ elsewhere in this manual. NOTE:- For further details, see the section entitled ‘OPERATION’ elsewhere in this manual.

...Then, press the Start button ...Then, press the Start button to crank the engine. Depending to crank the engine. Depending upon module configuration, two upon module configuration, two presses may be required. presses may be required.

Select Stop/Reset Select Stop/Reset mode. The generator mode. The generator is stopped. is stopped. First press First press Stop/Reset.... Stop/Reset....

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18

5.2 5.2 GRAPHICAL

GRAPHICAL DISPLAY

DISPLAY

A 32x132 pixel LCD (35mm / 1.4”) is available for the display of generator instrumentation and alarm conditions. A 32x132 pixel LCD (35mm / 1.4”) is available for the display of generator instrumentation and alarm conditions. The display is segmented into areas for instrumentation, unit, alarm icons and for Front Panel Editor (FPE) use. The display is segmented into areas for instrumentation, unit, alarm icons and for Front Panel Editor (FPE) use.

When not in the Front Panel Editor (FPE) mode the FPE area of the display is used to display the currently active When not in the Front Panel Editor (FPE) mode the FPE area of the display is used to display the currently active configuration.

configuration. The letter ‘M’ is displayThe letter ‘M’ is displayed for main configuration active, the letter ‘A’ for alternatied for main configuration active, the letter ‘A’ for alternative configurationve configuration active.

active.

5.3 5.3 VIEWING

VIEWING THE

THE INSTRUMENTS

INSTRUMENTS

It is possible to scroll to display the different pages of information by repeatedly operating the scroll button It is possible to scroll to display the different pages of information by repeatedly operating the scroll button

Once selected the page will remain on the LCD display until the user selects a different page or after an extended Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity, the module will revert to

period of inactivity, the module will revert to the status display.the status display.

When scrolling manually, the display will automatically return to the Status page if no buttons are pressed for the When scrolling manually, the display will automatically return to the Status page if no buttons are pressed for the duration of the configurable

duration of the configurable LCD Page Timer LCD Page Timer ..

If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operator’s If an alarm becomes active while viewing the status page, the display shows the Alarms page to draw the operator’s attention to the alarm condition.

attention to the alarm condition.

Page

order:-Engine Speed Engine Speed

1500

rpmrpm Generator Volts Generator Volts

230

V V Generator Frequency Generator Frequency

50.0

HzHz

Engine Run Time Engine Run Time

16.2

 Battery Volts Battery Volts

13.8

VV Instrumentation

Instrumentation _Icon_Icon Units

Units FPE FPE

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Part No.

5.4 CONTROLS

Stop / Reset Stop / Reset

This button places the module into its

This button places the module into its Stop/ResetStop/Reset mode. This will clear any alarm conditions for mode. This will clear any alarm conditions for which the triggering criteria have been removed. If the engine is running and the module is in Stop which the triggering criteria have been removed. If the engine is running and the module is in Stop mode, the m

mode, the module will automatically instruct the changeover device to unload the generatorodule will automatically instruct the changeover device to unload the generator (‘ (‘ CloseClose Generator

Generator ’ ’ becomes inactive (if used))becomes inactive (if used)). The fuel supply de-energises and the engine comes to a. The fuel supply de-energises and the engine comes to a standstill. Should a

standstill. Should a remote start signal remote start signal be present while operating in this mode, a remote start will be present while operating in this mode, a remote start will not occur.

not occur. Auto Auto

This button places the module into its

This button places the module into its ‘Automatic’ ‘Automatic’ mode. This mode allows the module to control themode. This mode allows the module to control the function of the generator automatically. The module will monitor the

function of the generator automatically. The module will monitor the remote startremote start input and once ainput and once a start request is made, the set will be automatically started and placed on load.

start request is made, the set will be automatically started and placed on load.

Upon removal of the starting signal, the module will automatically transfer the load from the generator Upon removal of the starting signal, the module will automatically transfer the load from the generator and shut the set down observing the

and shut the set down observing the stop delay stop delay timer and timer and cooling cooling timer as necessary. The module will timer as necessary. The module will then await the next start event.

then await the next start event. For further details, please see the more detailed description of ‘AutoFor further details, please see the more detailed description of ‘Auto operation’ elsewhere in this manual.

operation’ elsewhere in this manual. Start

Start

Pressing this button in auto mode will

Pressing this button in auto mode will start the engine and run off load.start the engine and run off load. Pressing this button in STOP/RESET mode

Pressing this button in STOP/RESET mode will turn on the CAN engine ECU (when cwill turn on the CAN engine ECU (when correctlyorrectly configured and fitted to a compatible engine ECU)

configured and fitted to a compatible engine ECU) Page

Page

Pressing this button scrolls the

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20

6 OPERATION

6.1 6.1 AUTOMATIC

AUTOMATIC MODE

MODE OF

OF OPERATION

OPERATION

NOTE:-

NOTE:- If a If a digital input digital input configured toconfigured to panel lock panel lock is active, changing module modes will not be is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock.

possible. Viewing the instruments and event logs is NOT affected by panel lock. Activate

Activate auto auto mode mode by by pressing pressing the the pushbutton. pushbutton. The The icon is icon is displayed displayed to to indicate indicate Auto Auto Mode Mode operation operation if if nono alarms are present.

alarms are present.

Auto mode will allow the generator to

Auto mode will allow the generator to operate fully automatically, starting and stopping as required operate fully automatically, starting and stopping as required with no userwith no user intervention.

intervention.

6.1.1 6.1.1 WAITING

WAITING IN

IN AUTO

AUTO MODE

MODE

If a starting request is made, the starting sequence will begin. If a starting request is made, the starting sequence will begin. Starting requests can be from the following sources :

Starting requests can be from the following sources :

•• Activation Activation of of an an auxiliary auxiliary input input that that has has been been configured configured toto remote start remote start

6.1.2 6.1.2 STARTING

STARTING SEQUENCE

SEQUENCE

To allow for ‘false’ start requests, the

To allow for ‘false’ start requests, the start delay start delay timer begins. timer begins. Should all start requests be removed during the

Should all start requests be removed during the start delay start delay timer, the unit will return to a stand-by state. timer, the unit will return to a stand-by state. If a start request is still present at the end of the

If a start request is still present at the end of the start delay start delay timer, the fuel relay is energised and the engine will be timer, the fuel relay is energised and the engine will be cranked.

cranked.

NOTE:- If the unit has been configured for CAN, compatible ECU’s will receive the start command via NOTE:- If the unit has been configured for CAN, compatible ECU’s will receive the start command via CAN.

CAN.

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest crank rest duration duration after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be term

start sequence will be terminated and the display showsinated and the display shows Fail to Start.Fail to Start.

When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC using the 3000 series

(Selected by PC using the 3000 series configuration software).configuration software).

Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or overspeed).

overspeed).

NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. After the starter motor has disengaged, the

After the starter motor has disengaged, the Safety On Safety On timer activates, allowing Oil Pressure, timer activates, allowing Oil Pressure, High EngineHigh Engine Temperature, Under-speed,

Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering theCharge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.

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6.1.3 6.1.3 ENGINE

ENGINE RUNNING

RUNNING

Once the engine is running and all starting timers have expired, the animated

Once the engine is running and all starting timers have expired, the animated icon is displayed icon is displayed.. DSE3110 - The generator will be placed on load if configured to do so.

DSE3110 - The generator will be placed on load if configured to do so.

NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on the engine.

excessive wear on the engine. If all start requests are removed, the

If all start requests are removed, the stopping sequence stopping sequence will begin. will begin.

6.1.4 6.1.4 STOPPING

STOPPING SEQUENCE

SEQUENCE

The

The return delay return delay timer operates to ensure that the starting request has been permanently removed and isn’t just a timer operates to ensure that the starting request has been permanently removed and isn’t just a short term removal. Should another start request be made during the cooling down period, the set will return on short term removal. Should another start request be made during the cooling down period, the set will return on load.

load.

If there are no starting requests at the end of the

If there are no starting requests at the end of the return delayreturn delay timer, the load is removed from the generator to thetimer, the load is removed from the generator to the mains supply and the

mains supply and the cooling cooling timer is initiated. timer is initiated. The

The cooling cooling timer allows the set to run off load and cool sufficiently before being stopped. This is particularly timer allows the set to run off load and cool sufficiently before being stopped. This is particularly important where turbo chargers are fitted to the engine.

important where turbo chargers are fitted to the engine. After the

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6.2 6.2 MANUAL

MANUAL OPERATION

OPERATION

NOTE:-

NOTE:- If a If a digital input digital input configured toconfigured to panel lock panel lock is active, changing module modes will not be is active, changing module modes will not be possible. Viewing the instruments and event logs is NOT affected by panel lock.

possible. Viewing the instruments and event logs is NOT affected by panel lock.

Manual mode allows the operator to start and stop the set manually, and if required change the state of the load Manual mode allows the operator to start and stop the set manually, and if required change the state of the load switching

switching devices. devices. Module Module mode mode is is active active when when the the button button is is pressed.pressed.

6.2.1 6.2.1 WAITING

WAITING IN

IN MANUAL

MANUAL MODE

MODE

To

To begin begin the the starting starting sequence, sequence, press press the the button. button. If If ‘protected ‘protected start’ start’ is is disabled, disabled, the the start start sequence sequence beginsbegins immediately.

immediately. If ‘Protected

If ‘Protected Start’ iStart’ is enabled s enabled , the , the icon iicon is displays displayed to ed to indicate Mindicate Manual mode anual mode and the and the manual LED manual LED flashes. Theflashes. The button must be pressed once more to begin the start sequence.

button must be pressed once more to begin the start sequence.

6.2.2 6.2.2 STARTING

STARTING SEQUENCE

SEQUENCE

NOTE:- There is no

NOTE:- There is no start delay start delay in this mode of operation. in this mode of operation. The fuel relay is energised and the engine is cranked.

The fuel relay is energised and the engine is cranked.

NOTE:- If the unit has been configured for CAN, compatible ECU’s will receive the start command via NOTE:- If the unit has been configured for CAN, compatible ECU’s will receive the start command via CAN.

CAN.

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the

If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest crank rest duration duration after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the after which the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be term

start sequence will be terminated and the display showsinated and the display shows Fail to Start.Fail to Start.

When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC using the 3000 series

(Selected by PC using the 3000 series configuration software).configuration software).

Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or overspeed).

overspeed).

NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. NOTE:- If the unit has been configured for CAN, speed sensing is via CAN. After the starter motor has disengaged, the

After the starter motor has disengaged, the Safety On Safety On timer activates, allowing Oil Pressure, timer activates, allowing Oil Pressure, High EngineHigh Engine Temperature, Under-speed,

Temperature, Under-speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering theCharge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.

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Part No.

6.2.3 6.2.3 ENGINE

ENGINE RUNNING

RUNNING

In manual mode, the load is not transferred to the generator unless a ‘loading request’ is made. In manual mode, the load is not transferred to the generator unless a ‘loading request’ is made. A loading request can come from a number of sources.

A loading request can come from a number of sources.

•• Activation Activation of of an an auxiliary auxiliary input input that that has has been been configured configured toto remote start on load remote start on load

•• Activation Activation of the of the inbuilt inbuilt exercise exercise scheduler scheduler if if configured configured for ‘for ‘on on load’ load’ runs.runs.

NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on the engine.

excessive wear on the engine.

Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the load back to the mains either:

load back to the mains either:

•• Press Press thethe auto mode auto mode button button to to return return to to automatic automatic mode. mode. The The set set will will observe observe all all auto auto mode mode startstart requests and stopping timers before beginning the

requests and stopping timers before beginning the Auto mode stopping sequence Auto mode stopping sequence ..

••

•• Press Press thethe stop button stop button

•• De-activation De-activation of of an an auxiliary auxiliary input input that that has has been been configured configured toto remote start on load remote start on load

6.2.4 6.2.4 STOPPING

STOPPING SEQUENCE

SEQUENCE

In manual mode the set will continue to run until either : In manual mode the set will continue to run until either :

•• TheThe stop button stop button is is pressed pressed – – The The set set will will immediately immediately stopstop

•• TheThe auto button auto button is is pressed. pressed. The The set set will will observe observe all all auto auto mode mode start start requests requests and and stopping stopping timerstimers before beginning the

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24

7 PROTECTIONS

When an alarm is present, the Common alarm LED if configured will illuminate. When an alarm is present, the Common alarm LED if configured will illuminate. The LCD display will show an icon to indicate

The LCD display will show an icon to indicate the failure.the failure.

7.1 WARNINGS

Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the operators attention to

draw the operators attention to an undesirable condition.an undesirable condition.

Warning alarms are self-resetting when the fault condition is removed. The icon will appear steady in the display. Warning alarms are self-resetting when the fault condition is removed. The icon will appear steady in the display.

7.2 SHUTDOWNS

Shutdowns are critical alarm conditions that stop the engine and draw the operator’s attention to an undesirable Shutdowns are critical alarm conditions that stop the engine and draw the operator’s attention to an undesirable condition.

condition. Shutdown

Shutdown alarms alarms are are latching. latching. The The fault fault must must be be removed removed and and the the button button pressed pressed to to reset reset the the module. module. TheThe icon will appear flashing in the display.

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Part No.

8 8 MODULE

MODULE DISPLAY

DISPLAY

8.1 8.1 TIMER

TIMER ICON

ICON

When the module is controlling the engine (starting and stopping) an animated timer icon will be displayed in the When the module is controlling the engine (starting and stopping) an animated timer icon will be displayed in the icon area to indicate that a timer is active, for example cranking time, crank rest etc.

icon area to indicate that a timer is active, for example cranking time, crank rest etc.

8.2 8.2 STOPPED

STOPPED ICON

ICON

When there are no alarms present, an icon will be displayed to indicate the engine is stopped and what mode the When there are no alarms present, an icon will be displayed to indicate the engine is stopped and what mode the unit is in. unit is in. Stop Stop mode mode Auto Auto mode mode Manual Manual mode mode The hand is only displayed when the ‘arming options’ is

The hand is only displayed when the ‘arming options’ is enabled, otherwise the engine starts when entering enabled, otherwise the engine starts when entering thethe manual mode.

manual mode.

8.3 8.3 RUNNING

RUNNING ICON

ICON

When there are no alarms present, an animated icon is displayed to indicate the engine is running : When there are no alarms present, an animated icon is displayed to indicate the engine is running :

8.4 8.4 USB

USB ICON

ICON

When a USB connection is made to the module the USB icon is displayed : When a USB connection is made to the module the USB icon is displayed :

8.5 8.5 MEMORY

MEMORY CORRUPTION

CORRUPTION

If either the config file or engine file becomes corrupted the unit will display the following icon : If either the config file or engine file becomes corrupted the unit will display the following icon :

8.6 BACKLIGHT

The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless the unit is cranking for which the backlight will be turned off.

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DSE3110_engine_control.pdf

DSE

DSEULTRA

ULTRA

®

®

DSE3000 Series Control Module

DSE3000 Series Control Module

057-086

057-086

TABLE OF CONTENTS

TABLE OF CONTENTS

Section

Page

Section

Page

1

1

BIBLIOGRAPHY ... 5

BIBLIOGRAPHY ... 5

2

2

INTRODUCTION ... 5

INTRODUCTION ... 5

3

3

SPECIFICATIONS ... 6

SPECIFICATIONS ... 6

4

4

INSTALLATION ... 12

INSTALLATION ... 12

5

5

DESCRIPTION OF CONTROLS ... 16

DESCRIPTION OF CONTROLS ... 16

6

6

OPERATION... 20

OPERATION... 20

7

7

PROTECTIONS ... 24

PROTECTIONS ... 24

8

8

MODULE DISPLAY ... 25

MODULE DISPLAY ... 25

9

9

FRONT PANEL CONFIGURATION ... 27

FRONT PANEL CONFIGURATION ... 27

10

10

COMMISSIONING ... 34

COMMISSIONING ... 34

11

11

FAULT FINDING ... 35

FAULT FINDING ... 35

12

12

MAINTENA

MAINTENANCE, SPARES,

NCE, SPARES, REPAIR AND SERVICING

REPAIR AND SERVICING ...

...

...

... 37

37

13

13

WARRANTY ... 38

WARRANTY ... 38

14

14

DISPOSAL ... 38

DISPOSAL ... 38

15

15