Solutions and life cycle services for the entire
Minerals Processing value chain –
Life cycle solutions
Kalle Härkki
President of Minerals Processing business area
Outotec CMD 2013
December 4, London
Minerals Processing
Comprehensive offering for processing of
virtually all ore types
Sustainable solutions from pre-feasibility
studies to complete plants and life cycle
services.
More than a century of experience and strong
R&D capabilities for continuous creation of
world-leading technologies in-house.
2
Solutions for Peers andcompetitors
Concentrators Comminution
Flotation Dewatering
Services
Operation & maintenance
Andritz, BGRIMM, CITIC, FLSmidth,
Krupp Polysius, Metso, PERI, Tenova (Delkor), Thermo Fisher, WesTech,
Xstrata Technology
CMD 2013 Dec 4
Minerals Processing
3 EUR million Q1-Q3 2013 Q1-Q3 2012 Change % Q3 2013 Q3 2012 2012 Sales 611.1 637.8 -4 172.8 226.8 926.0Operating profit from business operations *) 59.6 73.5 -19 20.2 31.5 127.6
Operating profit margin from business operations, % 9.7 11.5 - 11.7 13.9 13.8
0 % 2 % 4 % 6 % 8 % 10 % 12 % 14 % 16 % 18 % 20 % 0 50 100 150 200 250 300 350 Sales Operating profit, %*)
*)excl. one time items and PPA
*)The unrealized and realized exchange gains related to currency forward contracts increased profitability by EUR 3.6 (0.0) million in Q1-Q3 2013.
Sales and operating profit*) development
Highlights in Q1-Q3
Strong service sales, lower sales from
capex
Profitability impacted by lower overall sales
and service product mix (higher share of
expert service vs proprietary spares)
Significant minerals processing technology
orders from Grupo Peñoles (EUR 47
million)
CMD 2013 Dec 4
Strategic intent and focus in the value chain
CMD 2013 4
Sustainable end-to-end solutions from feasibility studies to complete plants and life cycle services for virtually all ore types
Extensive range of sustainable process solutions for virtually all types of ores and
concentrates and sulfuric acid, turn-key delivery and life cycle services
Industrial
water
treatment
Refining
Energy
Minerals processing
Solutions to produce water that meets environmentaldischarge standards, maximize water recycling and reduce water and energy consumption
Innovative solutions for biomass, coal, sludge, agricultural and
industrial by-products, sorted waste as well as oil winning from oil shale and phosphorus recycling from sewage sludge ashes.
The leading provider of sustainable
minerals and metals processing
solutions...
... and an innovative provider
of sustainable energy and
water processing solutions
Extensive research facilities and resources, numerous BAT technologies
CMD 2013 5
R&D and testing
FLOTATION
• High recovery rate
• Optimized energy and chemical consumption
AUTOMATION PLATFORM
• Advanced process controls
• Remote monitoring • Automation equipment COMMINUTION Crushing, screening, grinding • Optimized energy consumption
• Optimal grinding media consumption
Outotec offers sustainable lifecycle solutions
for full concentrator plants
Optimized project execution Operation and maintenance Shutdown services Upgrades & Modernization Supply chain management DEWATERING Thickening, Clarifying, Tailings treatment
• Maximized water recovery
• Optimized chemical consumption
Filtration
• High separation efficiency
Quality, Environment, Health, Safety Process expertise Maximized plant productivity Optimized operating costs Dec 4
MP: Flotation upgrade: Çayeli Bakir
letmeleri A. . (Turkey)
6
Key facts:
Owned by First Quantum Minerals
Underground Cu/Zn Mine in northeastern Turkey Cu Conc: 150,000 tpa & Zn Conc: 100,000 tpa Overall contract value:
500.000 € over a period of 3 years (Ongoing) Customer benefits:
Better metallurgical performance Flotation cells used energy reductions
Reduction in operational costs due to lower wear
Estimated customer value:
Approximately 1% increase in recovery for both Copper and Zinc circuit = 1.200.000 €/Y
Power savings estimated to be 200.000 €/Y
OUTOTEC’S CONCENTRATOR
SOLUTION - VIDEO
CMD 2013
Numerous concentrator equipment in operation
CMD 2013 8
Extensive research facilities and resources, numerous BAT technologies
1,100 grinding mills
10,000 flotation units
1,800 thickeners
3,500 filters
Outotec Grinding mills LKAB,Sweden
Outotec Tankcell®flotation units
Kevitsa, Sodankylä, Finland
Services has met its growth targets
CMD 2013 10 55 81 141 149 283 344 476 352 0 50 100 150 200 250 300 350 400 450 500 2006 2007 2008 2009 2010 2011 2012 Q1-Q3 2013Annual Service Sales
Service sales Service sales Q1-Q3
EUR million
292
352
Growth has been achieved through:
•
Strengthening local presence
•
Addressing installed base
•
Productizing service offering
•
Organizational development
•
Scalable operational model
•
Acquisitions and successful integration
Life cycle value for customer
Life Cycle Solution
Value for Customer
Technology &
Process design
•Plant process layout •Proprietary equipment •Process guarantees
• Proven technology
• Process design meets ore characteristics • Energy efficiency, less emissions
Operations &
Maintenance
•O&M management and
execution
•Pricing of operations phase
driven by produced tons
• Plant safety
• Long term guarantee
• Less unexpected breakdowns • Decreased life-cycle cost
Remote
services
•Remote support and
continuous process monitoring
•Best competences and practices made available
in remote destinations
•Online visibility to production process enables
fast problem solving
Automation &
Plant systems
•Integrated production,
maintenance and plant automation systems
• Efficient plant management, reporting and
development
• Continuous improvement
Materials
management
•Spare and wear parts
delivery and inventory management
• Easy purchasing channel • Optimized site inventory level • Guaranteed availability of spares
Project
delivery
•Combined capex and
service deliveries
•Resourcing & training
• Smooth transition from project to operations • Strong Outotec commitment to fast start-up
Key drivers for owners to outsource
Talent
scarcity
Talent
scarcity
Talent – especially close to mining site –
scouting has become more difficult and
mine owners cannot find the required
capabilities
Description
Shift in
owner
mindset
Shift in
owner
mindset
Owners do not see, to a high degree,
operation as part of their core
responsibility
Need to
outsource
risks
Need to
outsource
risks
Owners are becoming more risk averse
and trying to leverage operators to
mitigate risks associated with operating
activities
Potential for
optimization
Potential for
optimization
Operators have more technical
expertise in operating plants and can
hence optimize the production
EXAMPLE
At the RCC Mikheevsky
plant, customer
requested to have long
term performance
guarantees (Capex +
O&M)
EXAMPLE
At Crystal Ilmenite
smelting plant, the
customer provides blue
collar workforce but
requires Outotec to build
a high performing
operations solution and
support operations
Case: RCC Mikheevsky Concentrator - O&M
Dec 4 CMD 2013 13
Contract signed in January 2013, EUR 140 million*), 6+ years
Value proposition
With Outotec’s maintenance strategy, unplanned downtime can be reduced at customer plant
E.g. by increasing plant throughput 2%, customer generates annually USD 5-8 million more revenue (depending on copper price)
Find balance between reagent consumption (cost) and recovery rate (quality)
E.g. by increasing copper recovery by 0.5%, customer
generates annually USD 3-5 million more revenue (depending on copper price)
Pricing of operations phase driven by produced tons
Scope of delivery
Operation and Maintenance, planning & execution incl. manpower
Remote process and equipment condition monitoring
Supply of spare and wear parts, reagents and grinding media Comprehensive, tailored training programs to guarantee smooth
and efficient plant ramp-up *) Not included in Outotec‘s Q3/2013 backlog
OUTOTEC’S SERVICE
OFFERING/O&M - VIDEO
CMD 2013
Growing to 1B€ by 2017
CMD 2013 15
Services sales target
EUR 1 billion by the end of 2017. Growth is planned to be achieved through organic growth, acquisitions, strengthening local presence and new life cycle service offerings.
Capturing the potential of all business areas’
installed base
Leveraging local presence and capabilities
Productization and bundling service offering
Full utilization of supply and delivery capabilities
Expanding operation and maintenance services
Inorganic growth by acquisitions
Growth enablers
CMD 2013 16
FLOTATION
• High recovery rate
• Optimized energy and chemical consumption
AUTOMATION PLATFORM
• Advanced process controls
• Remote monitoring • Automation equipment COMMINUTION Crushing, screening, grinding • Optimized energy consumption
• Optimal grinding media consumption
DEWATERING
Thickening, Clarifying, Tailings treatment
• Maximized water recovery
• Optimized chemical consumption
Filtration
• High separation efficiency
Quality, Environment, Health, Safety Process expertise Maximized plant productivity Optimized operating costs Dec 4