BLV10348 and BSJ10002 INSTALLATION INSTRUCTIONS

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BLV10348 and BSJ10002

INSTALLATION INSTRUCTIONS

SJ14066 07JUN18

(ENGLISH)

5050E, 5055E, 5058E, 5065E, 5067E and 5075E Tractors

John Deere Augusta Works

SJ14066 (07JUN18)

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NM61126,000027C -19-16JUN16-1/1

DX,ALERT -19-29SEP98-1/1

DX,SIGNAL -19-05OCT16-1/1

DX,READ,INS -19-23JUN09-1/1

Introduction

IMPORTANT: Read through this instruction thoroughly and familiarize yourself with the tractor before installing kit.

This instruction demonstrates procedures of installing second SCV on a 5050E, 5055E, 5058E, 5065E, 5067E and 5075E cab tractors.

Recognize Safety Information

This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

Follow recommended precautions and safe operating practices.

T81389

—UN—28JUN13

Understand Signal Words

DANGER; The signal word DANGER indicates a

hazardous situation which, if not avoided, will result in death or serious injury.

WARNING; The signal word WARNING indicates a

hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION; The signal word CAUTION indicates a

hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury.

A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General

TS187

—19—30SEP88

precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

Follow Safety Instructions

Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages. Do not let anyone operate without instruction. (A copy of the operators manual may also be available from the Service ADVISOR™ application.)

TS201

—UN—15APR13

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DX,PARK -19-04JUN90-1/1

DX,FLUID -19-12OCT11-1/1

Park Machine Safely

Before working on the machine:

•

Lower all equipment to the ground.

•

Stop the engine and remove the key.

•

Disconnect the battery ground strap.

•

Hang a "DO NOT OPERATE" tag in operator station.

TS230

—UN—24MA

Y89

Avoid High-Pressure Fluids

Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar

X981

1

—UN—23AUG88

with this type of injury should reference a knowledgeable medical source. Such information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1 309-748-5636.

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Continued on next page VP52664,000055B -19-20APR18-1/2

BLV10348 Kit Parts List (5055E, 5065E and 5075E Tractors)

1 2 3 10 9 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 25 PY29138 —UN—16JUN16

Item Description Part Number Quantity

1 Plug W42416 2 2 Nut 14M7303 2 3 Pin 45M7080 1 4 Pin 45M7101 1 5 Ring L171711 1 6 Knob L77747 1 7 Snap Ring L79076 2 8 Yoke L80051 1 9 Yoke L80052 1 10 Nut M111717 1 11 SCV Knob (Black) M113899 1 12 Bushing R113369 2

13 Lever, Assembly, SCV RE235243 1

14 Cable, Rear SCV SJ14144 1 15 Flange Nut 14M7298 1 16 Screw 19M7897 1 17 Screw (M10 x 100) 19M9249 3 18 Bolt (9X3 TSS Transmission) 19M8672 1 18 Bolt (PR Transmission) 19M7792 1 19 Bracket SJ296053 1 20 Elbow Fitting 61M5071 2

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VP52664,000055B -19-20APR18-2/2

21 Snap Ring R120797 4

22 Label R139666 1

23 Hydraulic Quick-Connect Coupler SJ11129 2

24 Selective Control Valve SJ12449 1

25 Oil Line SJ295202 1

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Continued on next page VP52664,000055C -19-20APR18-1/2

BSJ10002 Kit Parts List (5050E, 5055E, 5058E, 5065E, 5067E and 5075E Tractors)

1 2 3 10 9 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 25 PY29138 —UN—16JUN16

1 Plug W42416 2 2 Nut 14M7303 2 3 Pin 45M7080 1 4 Pin 45M7101 1 5 Ring L171711 1 6 Knob L77747 1 7 Snap Ring L79076 2 8 Yoke L80051 1 9 Yoke L80052 1 10 Nut M111717 1 11 SCV Knob (Black) M113899 1 12 Bushing R113369 2 13 Lever, Assembly, SCV SJ20930 1 14 Cable, Rear SCV SJ14144 1 15 Flange Nut 14M7298 1 16 Screw 19M7897 1 17 Screw (M10 x 100) 19M9249 3 18 Bolt 19M8672 1 18 Bolt 19M7792 1 19 Bracket SJ296053 1 20 Elbow Fitting 61M5071 2

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VP52664,000055C -19-20APR18-2/2

NM61126,000027F -19-16JUN16-1/1

SV86979,0000389 -19-09APR13-1/1

21 Snap Ring R120797 4

22 Label R139666 1

23 Hydraulic Quick-Connect Coupler SJ11129 2

24 Selective Control Valve SJ12449 1

Installation Instructions Manual SJ14066 1

Prepare Tractor

1. Park tractor on flat level surface and engage park brake.

2. Turn engine “OFF” and remove key. Place wheel chocks and wooden blocks in front of and behind both front tires.

3. Disconnect negative (—) battery cable.

4. Remove rockshaft position and draft sensing lever knobs.

5. Remove right hand control console. 6. Remove right rear wheel and fender.

Specification

Item Measurement Specification

SCV Mounting Cap Screws Torque 22 N·m (17 lb-ft)

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw (TSS Transmission)

Torque 200 N·m (148 lb.-ft.)

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw (PR Transmission)

Quick Coupler Mounting Bracket to Torsion bar Bracket

Rockshaft Housing to Cable Mounting Bracket

Hydraulic Oil Line Torque 55 N·m (41 lb.-ft.)

Cable to Cable Clamp Mounting Cap Screw

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NM61126,0000280 -19-16JUN16-1/1

Specification

Item Measurement Specification

SCV Mounting Cap Screws Torque 22 N·m (17 lb-ft)

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw (TSS Transmission)

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw (PR Transmission)

Quick Coupler Mounting Bracket to Torsion bar Bracket

Rockshaft Housing to Cable Mounting Bracket

Hydraulic Oil Line Torque 55 N·m (41 lb.-ft.)

Cable to Cable Clamp Mounting Cap Screw

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VP52664,000055A -19-20APR18-1/3

Install Second Selective Control Valve (SCV)

1. Remove three cap screws (C).

2. Remove power beyond end cap (B) and lay single SCV (A) aside.

3. Inspect O-ring (F) on inlet housing of rockshaft case. Replace if necessary.

A—Selective Control Valve B—Power Beyond End Cap C—Cap Screw (3 used)

D—Spring E—Spool F— O-Ring PY6553 —UN—15NOV06 PY7153 —UN—04JUN07 PY6570 —UN—04JUN07

4. Install O-rings (A and C) on each elbow fittings (B) and install each elbow fittings on the second SCV.

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VP52664,000055A -19-20APR18-3/3

NM61126,0000282 -19-16JUN16-1/1

IMPORTANT: The first scv adopters and oil lines to be assembled first and then the second SCV adopters and oil lines to be installed and visa versa for the dismantling.

IMPORTANT: DO NOT use washers for end cap bolts while installing second SCV kit.

5. Install first SCV (C), second SCV (D) and power beyond end cap (B) using new M10 x 100 cap screws (A). Tighten cap screw to specification.

Specification

SCV Mounting Cap

Screws—Torque... 22 N·m (17 lb-ft)

CAUTION: Use thread locker on cap screws (A).

PY6571

—UN—15NOV06

A—Cap Screw (3 used) B—Power beyond End Cap

C—First SCV D—Second SCV

Install Quick Coupler Mounting Bracket

1. Install quick coupler mounting bracket (A). 2. Tighten cap screw (C) as per the specifications

mentioned below.

Specification

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw 19M8672 (M14 X 25) for TSS Transmission—Torque... 200 N·m (148 lb.-ft.) Specification

Quick Coupler Mounting Bracket to Transmission Housing mounting Cap Screw 19M7792 (M16 X 30) for 12 X 12 PR

Transmission.—Torque... 330 N·m (240 lb.-ft.) 3. Tighten cap screw (D) (M8x35) and nut (B) as per the

specification.

Specification

Quick Coupler Mounting Bracket to Torsion bar

Bracket—Torque... 35 N·m (26 lb.-ft.)

A—Quick Coupler Mounting Bracket

B—Nut C—Cap Screw

D—Cap Screw

E—Torsion bar Bracket

A B C D PY15701 —UN—04JAN13 PY29139 —UN—28JUN16

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NM61126,0000283 -19-16JUN16-1/2

NM61126,0000283 -19-16JUN16-2/2

Assemble Rear Quick Coupler

1. Install O-ring (D) on each rear quick couplers (C). 2. Install snap ring (A) in second groove (B) of each

coupler (C). A—Snap Ring B—Groove C—Coupler D—O-ring PY9818 —UN—31JUL09

3. Install coupler (A) in to the bracket from the rear side of the tractor with dust plug (C) in upper hole of rear coupler bracket (D) and secure with one snap ring (B). 4. Install coupler (E) in to the bracket from the rear side

of the tractor with dust plug (G) in lower hole of rear coupler bracket (D) and secure with one snap ring (F).

A—Coupler B—Snap Ring C—Dust Plug D—Coupler Bracket E—Coupler F— Snap Ring G—Dust Plug PY29140 —UN—16JUN16

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NM61126,0000284 -19-16JUN16-1/3

NM61126,0000284 -19-16JUN16-2/3

NM61126,0000284 -19-16JUN16-3/3

Install Second SCV Lever

PY15706

—UN—24JAN13

PY15707

—UN—24JAN13

A— Second SCV Lever B— Shaft

C— Spring Locking Pin D— Nut

E— Second SCV Lever F— Yoke

1. Install second SCV lever (A) on the shaft (B) as shown. _2. _{Connect the second SCV lever (E) to push pull cable} of duel SCV lever by yoke (F), spring locking pin (C) and by tightening nut (D).

Install Cable on Cable Mounting Bracket

1. Insert push pull cable (A) into the bracket (C) and install snap ring (B) as shown.

A— Cable

B— Snap Ring (2 used)

C— Cable Mounting Bracket

PY15702

—UN—24JAN13

IMPORTANT: Keep SCV spools in neutral position and then connect push pull cables to SCV spools. Make sure that SCV spools do not move from the neutral position while connecting to the push pull cables.

2. Connect the SCV lever spool (D) to push pull cable of dual SCV lever by yoke (B), spring locking pin (C) and by tightening nut (A).

A—Nut B—Yoke

C—Spring Locking Pin

D—SCV Lever Spool _PY9557

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NM61126,0000285 -19-16JUN16-2/2

1. Connect the hydraulic oil line (C) to the upper coupler (A). Do not tighten at this time.

2. Connect the hydraulic oil line (C) to the elbow fitting (F) on bottom of selective control valve (E). Tighten both ends of hydraulic oil line to specification.

Specification

Hydraulic Oil

Line—Torque... 55 N·m (41 lb-ft) 3. Connect the hydraulic oil line (D) to the lower coupler

(B). Do not tighten at this time.

4. Connect the hydraulic oil line (D) to the elbow fitting (G) on bottom of selective control valve (E). Tighten both ends of hydraulic oil line to specification.

Specification

Hydraulic Oil

Line—Torque... 55 N·m (41 lb-ft) 5. Install right rear fender and wheel. Tighten wheel to

specification. (See “Tighten Bolts—Rear Axle (M20 Bolt)” in Section 80 , Group 10 in TM900319.) 6. Check transmission/hydraulic oil level, adjust oil level

as necessary. (See “Transmission and Hydraulic Oil” in Section 10, Group 20 in TM900319.)

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