DURAZONE® 37
DURAZONE® 37
A NON-M
A NON-MIGRAIGRATORYTORY, H, HIGH IGH PERFORMANCEPERFORMANCE
ANTIOZONANT DESIGNED TO MAINTAIN ORIGINAL ANTIOZONANT DESIGNED TO MAINTAIN ORIGINAL RUBBER PRODUCT APPEARANCE
RUBBER PRODUCT APPEARANCE TOM CROFT
TOM CROFT
TECHNICAL SERVICE MANAGER FOR TIRE AND RUBBER
TECHNICAL SERVICE MANAGER FOR TIRE AND RUBBER
APPLICATIONS
DURAZONE®
DURAZONE®
37
37
CAS Number CAS Number : 121246-28-4: 121246-28-4 Molecular Weight Molecular Weight: 694: 694 Melting Point Melting Point : 70 : 70 – – 74C (158 74C (158 – – 165F) 165F) Physical FormPhysical Form: Purple flake: Purple flake Specific Gravity
Specific Gravity: 1.05: 1.05 Solubility
Solubility: Insoluble i: Insoluble in watern water, Soluble in hexane,, Soluble in hexane,
benzene, xylene. Slightly soluble in acetone and MEK benzene, xylene. Slightly soluble in acetone and MEK
2,4,6-Tris-(N-1,4-dimethylpentyl-p-phenylenediamino)-1,3,5-triazine
BENEFITS OF DURAZONE®
BENEFITS OF DURAZONE®
IN RUBBER COMPOUNDING
IN RUBBER COMPOUNDING
•
• Can be used in colored compounds whereCan be used in colored compounds where
discoloration is a problem discoloration is a problem
•
• Low softening point makes DURAZONE® 37Low softening point makes DURAZONE® 37
usable in single pass mixing
usable in single pass mixing operationoperationss
•
• No harmful effects on shelf life of No harmful effects on shelf life of mixedmixed
compound compound
For
For
Non-tire
tire
producers:
producers:
••Protects the original appearance of tires fromProtects the original appearance of tires from
unwanted changes due to surface bloom in unwanted changes due to surface bloom in sidewall and other visible components sidewall and other visible components
•
•Can be combined with Naugard Q for synergisticCan be combined with Naugard Q for synergistic
impact on resistance to oxidation and ozonation impact on resistance to oxidation and ozonation
•
•Equal or improved ozone resistance whenEqual or improved ozone resistance when
compared to 6PPD compared to 6PPD
•
•Can be used in sidewall compounds in contactCan be used in sidewall compounds in contact
with white labeling or striping with no with white labeling or striping with no problematic staining problematic staining
For Tire
For Tire
producers:
producers:
•
• High Molecular Weight:High Molecular Weight: Will be stable iWill be stable in the rubber matrix. n the rubber matrix. VolatVolatilization is notilization is not
a problem in most rubber compounds. a problem in most rubber compounds.
•
• Non-Discoloring :Non-Discoloring : Can be used in light Can be used in light colored compounds without thecolored compounds without the
problems associated with staining or discoloring of traditional antiozonants. problems associated with staining or discoloring of traditional antiozonants.
•
• Can be Combined with Other AntidegradantsCan be Combined with Other Antidegradants : Can be combined with other: Can be combined with other
antidegradants that offer other unique properties such as NAUGARD® Q or antidegradants that offer other unique properties such as NAUGARD® Q or OCT
OCTAMINE® to givAMINE® to give a protection package to re a protection package to resist oxidation and ozone attack.esist oxidation and ozone attack. These synergistic blends are often very cost
These synergistic blends are often very cost effective means to protect a rubbereffective means to protect a rubber compound.
compound.
•
• No Impact on Rubber Compound Physical PropertiesNo Impact on Rubber Compound Physical Properties : : Has bHas been een used used with awith a
variety of elastomer types (NR, SBR, NBR, CR, BR, etc) with minimal or no variety of elastomer types (NR, SBR, NBR, CR, BR, etc) with minimal or no negative effect on physical properties such as hardness, tensile and elongation. negative effect on physical properties such as hardness, tensile and elongation.
IMPORT
•
•
Tire Sidewalls
Tire Sidewalls
•
•
Hose Cover
Hose Cover
•
•
Windshield Wiper
Windshield Wiper
•
•
Automotive Trim
Automotive T
rim
•
•
Tire Tread
Tire Tread
APPLICA
APPLICA
TIONS FOR DURA
TIONS FOR DURA
ZONE® 37
ZONE® 37
•
•
Athletic Footwear
Athletic Footwear
•
•
Architectural Seals
Architectural Seals
•
•
Sponge Compounds
Sponge Compounds
•
DURAZONE® 37 HAS LITTLE TO NO
DURAZONE® 37 HAS LITTLE TO NO
IMPACT ON CURE RATE
IMPACT ON CURE RATE
Polychloroprene
Polychloroprene GW GW 100 100 100 100 100100 Mg
Mg Oxide Oxide 4 4 4 4 44 Polyethylene
Polyethylene wax wax 3 3 3 3 33 N990 N990 50 50 50 50 5050 Clay Clay 50 50 50 50 5050 ZnO ZnO 5 5 5 5 55 TBTD TBTD 1.5 1.5 1.5 1.5 1.51.5 DOTG DOTG 0.5 0.5 0.5 0.5 0.50.5 OCT OCTAMINE® AMINE® 0 0 2 2 00 DURAZONE® DURAZONE® 37 37 0 0 0 0 22 Rheometer, Rheometer, @ 160@ 16000CC ts1,min ts1,min 1.2 1.2 1.1 1.1 1.21.2 tc90, tc90, min min 7.91 7.91 7.72 7.72 7.877.87 DURAZONE® 37 Impact on Cure Rate
DURAZONE® 37 PERFORMANCE
DURAZONE® 37 PERFORMANCE
0
0
200
200
400
400
600
600
800
800
1000
1000
1200
1200
C
Co
on
nttrro
oll
O
Oc
ctta
am
miin
ne
e 2
2 p
ph
hrr
D
Du
urra
az
zo
on
ne
e 3
37
7 2
2 p
ph
hr
r
Hrs to
Hrs to
Cracking
Cracking
Polychlor
Polychloroprene
oprene Compound,
Compound, ASTM
ASTM D1
D1149,
149, Ozone
Ozone
Exposure, 50 pphm, Hours to Cracking
DURAZONE® 37
DURAZONE® 37
SHOWS LITTLE TO NO SURFACE BLOOM
SHOWS LITTLE TO NO SURFACE BLOOM
S SMMRR55CCVV 6600 6600 E EPPDDMM 7700 7700 N N666600 4455 4455 Z ZnnOO 33 33 S
StteeaarriiccAAcciidd 11 11 T TBBBBSS 00..99 00..99 S Suullffuurr 11..55 11..55 6 6PPPPDD 22..44 00 D Duurraazzoonnee 3377 00 22..44 Extension Cycling Fatigue Test
Extension Cycling Fatigue Test ASTM D4482
ASTM D4482 Age
Aged 70 hrs @10d 70 hrs @100C,0C, K
KCC ttoo ffaaiilluurree 336688 337788 Appeara
DURAZONE
DURAZONE
®®37
37
THE
THE
NON-MIG
NON-MIG
RA
RA
TORY
TORY
ANTIOZON
ANTIOZON
ANT
ANT
Ozone Agin
Ozone Aging, NR
g, NR / EPDM S
/ EPDM Sidewall Compound,
idewall Compound,
Run 72 hrs Continuously, 50 pphm @ 40C
Run 72 hrs Continuously, 50 pphm @ 40C
Left 6PPD (2.4 phr) and Right DURAZONE®37 (2.4 phr)
Left 6PPD (2.4 phr) and Right DURAZONE®37 (2.4 phr)
NON-STAINING PERFORMANCE OF
NON-STAINING PERFORMANCE OF
DURAZONE® 37
DURAZONE® 37
SMR-5CV SMR-5CV 100 100 100100 N-326 N-326 50 50 5050 ZnO ZnO 3 3 33 StearicStearic Acid Acid 1 1 11 Naphthenic
Naphthenic Oil Oil 15 15 1515 TBBS TBBS 0.7 0.7 0.70.7 Sulfur Sulfur 2.2 2.2 2.22.2 DURAZONE® DURAZONE® 37 37 4 4 00 6PPD 6PPD 0 0 44 Aged 2 weeks, 7 Aged 2 weeks, 70000 C C ASTM D573 ASTM D573 % Retention % Retention T
Tensile ensile StrengtStrength h 121 121 111818 Elongation
Elongation 81 81 8383 300%
300% Modulus Modulus 220 220 208208 NR Sidewall Compound for
NON-STAINING PERFORMANCE OF
NON-STAINING PERFORMANCE OF
DURAZONE® 37
DURAZONE® 37
(l) (l) 4.0 4.0 PHR PHR 6PPD 6PPD (r) (r) 4.0 4.0 PHR PHR DURAZONE® DURAZONE® 3737 Ageing Period 30 Days at Room TemperatureIMPROVING DYNAMIC PROPERTIES WITH
IMPROVING DYNAMIC PROPERTIES WITH
DURAZONE® 37
DURAZONE® 37
SBR SBR 1502 1502 50 50 5050 SBR SBR 1778 1778 70 70 7070 N234 N234 55 55 5555 ZnO ZnO 3 3 33 StearicStearic Acid Acid 1 1 11
DURAZONE® DURAZONE® 37 37 1 1 00 6PPD 6PPD 0 0 11 TBS TBS 0.5 0.5 0.50.5 MBS MBS 0.5 0.5 0.50.5 Sulfur Sulfur 1.8 1.8 1.81.8 DURAZONE® 37 v
DYNAMIC PROPERTIES PERFORMANCE
DYNAMIC PROPERTIES PERFORMANCE
WITH
WITH
DURAZONE®
DURAZONE®
37
37
Relationship of tan delta to temperature change Relationship of tan delta to temperature change equal for DURAZONE® 37 and 6PPD.
equal for DURAZONE® 37 and 6PPD. T
Tan delta is an delta is an indicator for an indicator for rolling resistance properties in rolling resistance properties in tire treadtire tread compounds. Lower tan delta would indicate improved rolling
compounds. Lower tan delta would indicate improved rolling resistance. resistance. 6PPD 6PPD Durazone Durazone 3737 Antiozonant, phr Antiozonant, phr 1.0 1.0 1.01.0
Dynamic Properties, Cured 10 min. at 177ºC
Dynamic Properties, Cured 10 min. at 177ºC (350ºF)(350ºF) Extension Cycling Fatigue Test - ASTM D4482
Extension Cycling Fatigue Test - ASTM D4482 Aged 70 hrs at 100ºC (
Aged 70 hrs at 100ºC (212ºF), kc 212ºF), kc 82.8 82.8 107.4107.4 Dynamic Properties
Dynamic Properties Tangent
Tangent Delta Delta at at 4ºC 4ºC (39ºF) (39ºF) 0.184 0.184 0.1790.179 Tangent
Tangent Delta Delta at at 28ºC 28ºC (82ºF) (82ºF) 0.166 0.166 0.1550.155 Tangent
Tangent Delta Delta at at 53ºC 53ºC (127ºF) (127ºF) 0.143 0.143 0.1310.131 Tangent
Tangent Delta Delta at at 77ºC 77ºC (171ºF) (171ºF) 0.133 0.133 0.1210.121 Tangent
Tangent Delta Delta at at 102ºC 102ºC (216ºF) (216ºF) 0.120 0.120 0.1200.120 Dynamic
Dynamic Modulus Modulus (G*) (G*) at at 4ºC 4ºC (39ºF), (39ºF), MPa MPa 8.53 8.53 7.757.75 Dynamic
Dynamic Modulus Modulus (G*) (G*) at at 28ºC 28ºC (82ºF), (82ºF), MPa MPa 6.16 6.16 5.535.53 Dynamic
Dynamic Modulus Modulus (G*) (G*) at at 53ºC 53ºC (127ºF), (127ºF), MPa MPa 4.62 4.62 4.344.34 Dynamic
Dynamic Modulus Modulus (G*) (G*) at at 77ºC 77ºC (171ºF), (171ºF), MPa MPa 4.00 4.00 3.733.73 Dynamic
WORKER SAFETY CONCERNS
WORKER SAFETY CONCERNS
In addition to the
In addition to the
low migration tendencies
low migration tendencies
of DURAZONE® 37 when fully
of DURAZONE® 37 when fully
incorporated into a rubber compound,
incorporated into a rubber compound,
DURAZONE® 37 is quite low for
DURAZONE® 37 is quite low for
volatility
volatility
in normal rubber processing conditions.
in normal rubber processing conditions.
In normal mixing, milling, extrusion,
In normal mixing, milling, extrusion,
molding and calendaring operations, there
molding and calendaring operations, there
should be minimal to no worker
should be minimal to no worker
exposure
exposure
to vaporized DURAZONE® 37.
Weight loss is less than 0.15% from 100
Weight loss is less than 0.15% from 100 – – 150 150ooCC
THERMAL STABILITY OF
THERMAL STABILITY OF
DURAZONE
No significant Weight Loss for DURAZONE® 37 Until Well Past Processing
No significant Weight Loss for DURAZONE® 37 Until Well Past Processing
Temperatures
Temperatures
THERMAL STABILITY OF
THERMAL STABILITY OF
DURAZONE
DURAZONE® 37
DURAZONE® 37 is capable is capable of providing of providing excellent excellent protectionprotection from ozone degradation for many different elastomers from ozone degradation for many different elastomers
DURAZONE® 37 does not significanatly impact the cure rate DURAZONE® 37 does not significanatly impact the cure rate
DURAZONE® 37 does not discolor or stain in r
DURAZONE® 37 does not discolor or stain in rubber compoundsubber compounds
DURAZON
DURAZONE® 37 does E® 37 does not present a threat to worker safety duenot present a threat to worker safety due to off gassing during processing
to off gassing during processing
Dynamic properties of compounds with DURAZONE® 37 equal Dynamic properties of compounds with DURAZONE® 37 equal
or slightly improved to those using 6PPD or slightly improved to those using 6PPD