Hydro Kraftwerk Simulation

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http://www.adam-europe.eu/adam/project/view.htm?prj=10959 2012-1-SI1-LEO05-03954 LDV-TOI-02/12

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Projektinformation

Titel: Hydro Kraftwerk Simulation

Projektnummer: 2012-1-SI1-LEO05-03954 LDV-TOI-02/12 Jahr: 2012

Projekttyp: Innovationstransfer Status: laufend

Land: SI-Slowenien

Marketing Text: Im Bereich der Energieerzeugung gewinnen die erneuerbaren Energiequellen immer mehr an Bedeutung. Eine der ältesten und am meisten benutzten Energiequellen ist die Wasserkraft. Wasserkraftwerke sind komplexe wasserbauliche Strukturen, die genau gesteuert und mit der Stromnetzspannung und -frequenz synchronisiert werden müssen. Überall in der Welt befinden sich Wasserkraftwerke meistens in abgelegenen Gebieten. Daher kommt es sehr teuer, wenn dorthin verschiedene Angestellten zur Erfüllung von allerlei Aufgaben entsandt werden. Andererseits sind die lokalen Arbeitskräfte gewöhnlich nicht genug ausgebildet und es fehlt Ihnen am Gesamtüberblick und an der allgemeinen Auffassung der Baugruppen, aus denen ein Kraftwerk besteht, sowie deren Funktion; was in manchen Fällen kostspielige Fehler zur Folge haben kann. Ebendeshalb haben wir die Entscheidung getroffen, einen kleinmaßstäblichen Wasserkraftwerk-Simulator anzufertigen, der zur Ausbildung der jeweiligen Angestellten dienen kann.

Zusammenfassung: The main emphasis is given on the controlling of the powerplant as an independant unit or included in a wider powergrid. All the pertaining equipment (controllers, etc.) of the small scale powerplant will be the same as in a real one. The mechanical parts are of course of much smaller size.

The main aim of the project is to prepare employees of lower education for a more

independent task execution. The job of controller programming is not physically demanding and can be performed by disabled employees as well. Companies that make powerplants are usually large companies with many employees. Due to the nature of the work accidents are inevitable. The casualties are often disabled and consequently it is difficult to find a proper job for them within the company. Controller setup is probably the least physically demanding job in such projects and it is therefore very benefitial if employees can be trained to perform that kind of work.

Beschreibung: The powerplant simulator was designed by Litostroj Power, KD Blansko and University of Ljubljana. An analog version of such a machine is successfully used in KD Blansko for education purposes. Whit their expertise, Litostroj Power constructed the simulator and program the controller. University of Ljubljana helped in the design process and wrote a detailed textbook for the simulator together with the control theory background. Because Litostroj has a lot of projects in South America it is very beneficial if the programmers can speak in Spanish as well. Although they attend Spanish language courses it is difficult for them to communicate with local people, because they don't know the technical terms. For that purpose Agpyme S.L. from Spain joined the consortium. They translated the textbook in Spanish language. Whit their translation it will be possible to learn all the technical terms easily. The dissemination, testing and evaluation was done by ŠC Kranj, SiPŠ.

As a result of the project we expect the (disabled) people who will finish training on this simulator to be easily employed on one of many projects in South America.

Themen: *** Hochschulbildung

*** Berufsorientierung und -beratung *** Zugang für Benachteiligte *** Erstausbildung

** Arbeitsmarkt Sektoren: *** Energieversorgung

*** Verarbeitendes Gewerbe/Herstellung von Waren

*** Erbringung von Freiberuflichen, Wissenschaftlichen und Technischen Dienstleistungen

2 http://www.adam-europe.eu/adam/project/view.htm?prj=10959

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Projektinformation

*** Erziehung und Unterricht Produkt Typen: Homepage

Lehrmaterial andere

Produktinformation: The product of the project is a compact model of horizontal Pelton hydro power plant with one jet nozzle. It is regulated by digital turbine governor. The device is used for control

programming and observing the system response to different input signals. User manual is written for teachers in English and Spanish language. The product was evaluated by consortium teachers and their students. After evaluation and modification the product was ready for other interested groups.

Projektwebseite: http://www.hydropowerplantsimulator.eu/

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Litostroj Power d.o.o. Name:

Vertragnehmer

Ljubljana Stadt: Slovenija Land/Region: SI-Slowenien Land:

Großunternehmen (über 250 Mitarbeiter) Organisationstyp: http://www.litostropower.eu Homepage: Kontaktperson Anton Bergant Name: Liotstrojska cesta 50 Adresse: Ljubljana Stadt: SI-Slowenien Land: +386 (0)1 5824 284 Telefon: Fax: [email protected] E-Mail: http://www.litostrojpower.eu Homepage: 4 http://www.adam-europe.eu/adam/project/view.htm?prj=10959

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Litostroj Power d.o.o. Name:

Koordinator

Ljubljana Stadt: Slovenija Land/Region: SI-Slowenien Land:

Großunternehmen (über 250 Mitarbeiter) Organisationstyp: http://www.litostropower.eu Homepage: Kontaktperson Anton Bergant Name: Liotstrojska cesta 50 Adresse: Ljubljana Stadt: SI-Slowenien Land: +386 (0)1 5824 284 Telefon: Fax: [email protected] E-Mail: http://www.litostrojpower.eu Homepage: 5 http://www.adam-europe.eu/adam/project/view.htm?prj=10959

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Partner

Kranj School Centre for Technical Sciences Name: Kranj Stadt: Slovenija Land/Region: SI-Slowenien Land: Öffentliche Einrichtung Organisationstyp: http://www.sckr.si Homepage:

Partner 1

KD Blansko Engineering, a.s. Name: Blansko Stadt: Moravskoslezsko Land/Region: CZ-Tschechien Land:

KMU - Klein- und Mittelunternehmen (bis zu 250 Mitarbeiter) Organisationstyp:

http://www.cbe.eu/ Homepage:

Partner 2

University of Ljubljana, Faculty of Mechanical Engineering (FME) Name: Ljubljana Stadt: Slovenija Land/Region: SI-Slowenien Land: Universität/Fachhochschule/Akademie Organisationstyp: http://www.fs.uni-lj.si/ Homepage:

Partner 3

Agpyme S.L. Name: Caldes de montbui Stadt: Cataluna Land/Region: ES-Spanien Land:

KMU - Klein- und Mittelunternehmen (bis zu 250 Mitarbeiter) Organisationstyp: http://www.agpyme.eu/ Homepage:

Partner 4

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Projektdateien

No-3,a0-28,n11-46,Runner+Jet+Ramping.AVI

Runner Jet Ramping

http://www.adam-europe.eu/prj/10959/prj/No-3%2Ca0-28%2Cn11-46%2CRunner%2BJet%2BRamping.AVI

Video_Flow on a Pelton turbine bucket.ppt

Video_Flow on a Pelton turbine bucket

http://www.adam-europe.eu/prj/10959/prj/Video_Flow%20on%20a%20Pelton%20turbine%20bucket.ppt

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Produkte

Hydro powerplant sumulator 1

A detailed scheme of the simulator 2

A detailed user manual (EN) 3

A detailed user manual (ES) 4

Web page 5

Testing and evaluation 6 Poster 7 Conference paper 8 Public presentation 9

Public presentation invitation 10

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Produkt 'Hydro powerplant sumulator'

Titel: Hydro powerplant sumulator Produkttyp: andere

Marketing Text: There is an ever increasing emphasis in renewable energy sources in power production. One of the oldest and most extensively used ones is the hydropower. A typical hydro power plant is a complex feature of engineering that has to be precisely controlled and synchronized with the power grid voltage and frequency. Hydro power plants are commonly located in remote areas all over the world. The training on hydropower plant is usually limited to individual systems and cannot be observed as whole. Therefor we designed small scale model of hydro power plant which is accessible to students or trainees from different fields of vocational education. The device can give trainee possibility to see actually operation of the hydro power plant and its operation without disturbing the power grid and travel to remote are.

Beschreibung: Hydro power plant simulator is a small scale model of the actual hydro power plant with horizontal Pelton turbine. The turbine is controlled by a modern digital turbine governor with AUTO/MANUAL operation. It is an effective didactic tool for practical work for the power station operators, programmers, maintenance personal, measuring crews, university students and secondary vocational students.

Zielgruppe: trainees, teachers, power station operators, programmers, maintenance personal, measuring crews, university students and secondary vocational students

Resultat: Small scale model of the hydro power plant with one nozzle horizontally aligned Pelton turbine.

Anwendungsbereich: Vocational education, University education, Hydro power engineering, Programming Homepage: www.hydropowerplantsimulator.eu

Produktsprachen: Englisch

9 http://www.adam-europe.eu/adam/project/view.htm?prj=10959&prd=1

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Produkt 'A detailed scheme of the simulator'

Titel: A detailed scheme of the simulator Produkttyp: andere

Marketing Text: To understand the hydropower plant operation it is necessary to understand basic knowledge about how the turbine works and what are the parameters for selection. To give the trainees proper knowledge we produce description of the dimensioning process of Pelton turbine and make CFD analysis with simulations for good visualization.

Beschreibung: The documentation contains: - Theoretical base of Pelton turbines - Hydraulic scheme of the simulator - Model test report of Pelton turbine

- Algorithm for basic Pelton turbine parameters calculation based on Q and H input data. Logic diagram of Pelton turbine operation

- Evaluation of numerical simulation of flow on Pelton turbine bucket, CFD calculation of flow through nozzle

- Algorithm and method for Pelton turbine runner and housing masses calculation as well as loads on runner calculation

Zielgruppe: partners, trainees, teachers, university students and secondary vocational students Resultat: Documents describing Pelton turbine work principle, selection and design.

Anwendungsbereich: Development, Education

Homepage: www.hydropowerplantsimulator.eu Produktsprachen: Englisch

product files

No-3,a0-28,n11-46,Runner+Jet+Ramping.AVI

http://www.adam-europe.eu/prj/10959/prd/2/1/No-3%2Ca0-28%2Cn11-46%2CRunner%2BJet%2BRamping.AVI Runner Jet Ramping movie

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Produkt 'A detailed user manual (EN)'

Titel: A detailed user manual (EN) Produkttyp: Lehrmaterial

Marketing Text: Turbine governor is key element for turbine control. The governor system consists of electronic part and hydraulic part. Control of the turbine is accomplished by controlling the position of the needle and deflector servomotors. The governor is designed and equipped for starting the turbine locally and remotely, for automatic synchronizing and for automatic control of the turbine when the unit is connected to the network. To avoid system instability it is necessary to understand control theory. For that reason we produced user manual that describes control theory with the instructions how to operate simulator.

Beschreibung: A detailed user manual presents all the control theory theoretical background. The manual presents the block diagram outline of the systems, modelling by differential equation, block diagram algebra, Laplace and Fourier analysis, stability considerations, analog and digital implementation of the PID control algorithms. The user manual includes all the information about the simulator and PLC programming techniques.

Zielgruppe: partners, trainees, teachers, power station operators, programmers, maintenance personal, measuring crews, university students and secondary vocational students

Resultat: User manual in English language Anwendungsbereich: Education Homepage: www.hydropowerplantsimulator.eu Produktsprachen: Englisch

product files

Master_MANUAL.pdf http://www.adam-europe.eu/prj/10959/prd/3/1/Master_MANUAL.pdf User manual 11 http://www.adam-europe.eu/adam/project/view.htm?prj=10959&prd=3

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Produkt 'A detailed user manual (ES)'

Titel: A detailed user manual (ES) Produkttyp: andere

Marketing Text: One of the major emerging markets is Spanish-speaking area such as South America. From this perspective, it makes sense to educate employees as well as future engineers, technical terms in Spanish language. With the acquired knowledge is easier to communicate with the local experts and save time that would be spent to overcome the language barrier.

Beschreibung: A detailed user manual presents all the control theory theoretical background. The manual presents the block diagram representation of the systems, modelling by differential equation, block diagram algebra, Laplace and Fourier analysis, stability considerations, analog and digital implementation of the PID control algorithms. The user manual includes all the

information about the simulator and PLC programming techniques also in Spanish language. Zielgruppe: partners, trainees, teachers, power station operators, programmers, maintenance personal,

measuring crews, university students and secondary vocational students Resultat: User manual in Spanish language.

Anwendungsbereich: Education Homepage: www.hydropowerplantsimulator.eu Produktsprachen: Spanisch

product files

HPSS Manual Spanish (1).pdf http://www.adam-europe.eu/prj/10959/prd/4/1/HPSS%20Manual%20Spanish%20%281%29.pdf User manual in Spanish

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Produkt 'Web page'

Titel: Web page Produkttyp: Homepage

Marketing Text: Internet is become leading information service for the people. To disseminate project world wide we created project WEB page with the project activities, information about the project, partnership consortium and contact information.

Beschreibung: As part of project dissemination we created a functional WEB page with the project information.

Zielgruppe: partners, trainees, potential trainees, public Resultat: Web page

Anwendungsbereich: Project dissemination.

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Produkt 'Testing and evaluation'

Titel: Testing and evaluation Produkttyp: Lehrmaterial

Marketing Text: Each project needs to be evaluated to give information if the project made its goal. The best way is to prepare pedagogical and didactical material with actual demonstration on to the hydraulic power plant simulator for vocational students. Based on their response to the training and evaluation, you receive important feedback regarding project success or needed information for improvement.

Beschreibung: The result is pedagogical and didactical material for modelling of hydro power plant with evaluation results and first students training on the hydraulic power plant simulator with conclusion about project success.

Zielgruppe: partners, trainees, teachers

Resultat: Teaching material with testing results. Anwendungsbereich: Education, Evaluation

product files

Pedagogical and didactic material.pdf

http://www.adam-europe.eu/prj/10959/prd/6/1/Pedagogical%20and%20didactic%20material.pdf PEDAGOGICAL AND DIDAKTIC MATERIAL

for Model of Pelton turbine

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Produkt 'Poster'

Titel: Poster Produkttyp: andere

Marketing Text: Posters are an integral part of advertising. An attractive poster quickly catches potential user attention. It presents message about a product and its use.

Beschreibung: For the project we made A1 size poster with all key information on hydro power plant simulator, usability and partnership. The poster was used for dissemination of the project on conference, the public presentation and is visible to all visitors that come to the company. Zielgruppe: partners, trainees, potential trainees, high schools teachers, public

Resultat: Poster

Homepage: www.hydropowerplantsimulator.eu Produktsprachen: Slowenisch Englisch

product files

Leonardo_plakat_sept_2014_ver1.pdf http://www.adam-europe.eu/prj/10959/prd/7/1/Leonardo_plakat_sept_2014_ver1.pdf Pooster of the hydro powerplant simulator

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Produkt 'Conference paper'

Titel: Conference paper Produkttyp: andere

Marketing Text: The best way to establish contact with expert groups and present the project internationally is bay attending international conference with conference paper and presentation.

Beschreibung: For the project dissemination proposes and the project relevance the conference paper was prepared for 23nd IEEE International Electrotechnical and Computer Science Conference ERK 2014, that was in September 22-24, 2014 in grand hotel Metropol, Portorož, Slovenia. Zielgruppe: high school teachers, expert groups

Resultat: Conference paper and presentation. Anwendungsbereich: Project dissemination.

product files

podrzaj(hydro)p.pdf

http://www.adam-europe.eu/prj/10959/prd/8/1/podrzaj%28hydro%29p.pdf Hydro Power Plant Simulator for Control Algorithm Testing

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Produkt 'Public presentation'

Titel: Public presentation Produkttyp: andere

Marketing Text: Public presentation is direct contact with target groups. It helps establishing contact with potential users.

Beschreibung: As part of dissemination process we made the public presentation contributed to target groups and public. On the presentation we inform the attendees about the project and made the demonstration on Hydraulic power plant simulator.

Zielgruppe: partners, trainees, potential trainees, high schools teachers, public Resultat: Presentation and demonstration.

Homepage: www.hydropowerplantsimulator.eu Produktsprachen: Slowenisch

product files

Javna predstavitev - EU projekt Leonardo da Vinci.pdf

http://www.adam-europe.eu/prj/10959/prd/9/1/Javna%20predstavitev%20-%20EU%20projekt%20Leonardo%20da%20Vinci.pdf Public presentation

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Produkt 'Public presentation invitation'

Titel: Public presentation invitation Produkttyp: andere

Marketing Text: Radio advertising broadcast is one of most effective way to reach possible interest groups besides direct addressing. For the project both methods of advertisement were used. Beschreibung: As part of public presentation invitation, radio broadcast was made on national radio during

prime time, with invitation to the public presentation of Hydro power plant simulator at Litostroj Power. Directly, we contacted the majority of secondary schools in the field of mechanical engineering, mechatronics and also Institute of the Republic of Slovenia for Vocational Education and Training (CPI), Association of Mechanical Engineers of Slovenia (ZSIS) and other interested groups through e-mail.

Zielgruppe: partners, trainees, potential trainees, high schools teachers, public, experts Resultat: Radio broadcast, individual invitations.

Slowenisch

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Veranstaltungen

Public presentation

Datum 29.09.2014

Beschreibung Public presentation of the project with hydropower plant simulator demonstartion. Zielgruppe partners, trainees, potential trainees, high schools teachers, public

Öffentlich Öffentliche Veranstaltung Litostroj Power d.o.o. Litostrojska cesta 50 1000 Ljubljana Slovenija Tel: +386 1 5824 102 [email protected] Kontaktinformation

The presentation take place at Litostroj Power d.o.o., Litostrojska cesta 50, 1000 Ljubljana, Slovenija, on monday 29th of Septembre, at 10 am.

Zeitpunkt und Ort

Education on hydro power plant simulator

Datum 25.09.2014

Beschreibung The first training on Hydro power plant simulator was made in 25th of September. The training attended 15 students from Kranj school center (ŠC Kranj). Students were divided into two groups, one group heard lectures on hydro power systems and water turbines while the second was conducted practical exercises on the simulator. After the exercise was done the groups changed.

Zielgruppe vocational school students Öffentlich Geschlossene Veranstaltung

Litostroj Power d.o.o. Litostrojska cesta 50 1000 Ljubljana Slovenija Tel: +386 1 5824 102 [email protected] Kontaktinformation

Training take place in Litostroj Power d.o.o., Litostrojska cesta 50, 1000 Ljubljana, Slovenija, on Thursday 25th of September at 11:30 am.

Zeitpunkt und Ort

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Veranstaltungen

23nd International Electrotechnical and Computer Science Conference

Datum 24.09.2014

Beschreibung The conference was organized by the IEEE Slovenia Section together with Association of Engineering Societies in Slovenia, Electrotechnical Society of Slovenia and other Slovenian professional societies. The Conference was bilingual, with presentations in English and Slovenian.

Conference topics was: • Electronics,

• Telecommunications,

• Automatic Control and Robotics, • Modeling and Simulation, • Acoustics and Electroacoustics, • Computer Science, • Artificial Intelligence, • Pattern Recognition, • Biomedical Engineering, • Power Engineering, • Measurement, • Didactics.

Hydro Power Plant Simulator project conference paper was presended under topic Automatic control with title:

»Hydro Power Plant Simulator for Control Algorithm Testing« Zielgruppe • Specialized organizations

• Students

Öffentlich Öffentliche Veranstaltung

http://www.ieee.si/erk/register.html [email protected]

Kontaktinformation

The ERK 2014 conference was held on September 22-24, 2014 in grand hotel Metropol, Portorož, Slovenia.

SECT. AR.2 Automatic control 24.09.2014 at 10:30 in C Zeitpunkt und Ort