LONGER LIFE. LOWER COST.

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LONGER LIFE.

LOWER COST.

980G 3406E AND 3406C

REBUILD OPTIONS

980G 3406E AND 3406C

ENGINE

BUTLERMACHINERY.COM/ENGINEREBUILD

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980H C15 Engine Level 1 Recondition

INSPECT/TEST

• Camshaft

• Connecting rods

• Coolant system

- Coolant hoses - water pump

• Crankshaft

• Cylinder block

• Cylinder liner

• Engine mounts

• Engine oil pump

• Exhaust & intake manifolds

• Fan drive, pulleys, belts & belt tensioner

• Flywheel & ring gear

• Front gear train

• Fuel transfer pump & fuel lines

• Fumes disposal & clamps

• Liner protrusion & condition

• Piston spray jets

• Rocker arm assemblies - Intake & exhaust - Rocker arm shaft - Unit injector

• Starter and alternator

• Turbocharger, after cooler / hoses & clamps

• Valve springs, intake valves, seats & guides

• Vibration damper

• Wiring harnesses, switches & sensors

INCLUDES

PARTS/SERVICES PERFORMED

• Camshaft bearings

• Coolant temperature regulator

• Crankshaft thrust plates

• Exhaust manifold studs/locknuts & exhaust sleeves

• Gaskets & seals

• Main bearings & rod bearings

• Recondition or replace oil pump

• Piston rings

• PM service -oil, fuel and air filters

• Turbocharger (mounting) studs/locknuts

• Valve spring lock retainers, valve roto coils & exhaust valves

Out-of-Frame Level 1 Out-of-Frame Level 2 Out-of-Frame Level 3

Repairs

Level 1 Level 2 Level 3

Camshaft bearings

X

Coolant temperature regulator

X

Crankshaft thrust plates

X

Exhaust manifold studs/locknuts & exhaust sleeves

X

Gaskets & seals for components that are removed

X

Main bearings & rod bearings

X

Piston rings

X

PM service-oil, fuel and air filters

X

Turbocharger (mounting) studs/locknuts

X

Valve spring lock retainers, valve roto coils & exhaust valves

X

Recondition or replace engine oil pump

X

Replace engine breather

X

Replace serpentine belt, coolant and fuel hoses integral to the engine

X

Replace fuel injectors with Cat Reman

X

Recondition or replace water pump

X

Recondition or replace fuel transfer pump

X

Recondition or replace turbo

X

Dyno test engine

X

Paint engine

X

Sand engine block, polish crank, ceramic cylinder bores and water holes if needed

X

Replace valve seats and valve guides

X

Integral engine harness

X

Engine related sensors, switches and fuel prime pump

X

Replace engine oil cooler with reman

X

Recondition or replace cylinder liner packs

X

Hard parts found during disassembly and items noted under inspect/test that do not meet Cat reuse

guidelines, excludes major castings (engine block, crankshaft, front housing and rear housing)

X

980G 3406E and 3406C Engine Repair Options

|

Good Running Core

Option Levels

*Customer responsible for radiator testing and cleaning. **Additional extended warranties available.

Level 1:

Gaskets

Level 2:

Gaskets & Bearings

Level 3:

Complete Engine Rebuild

Level 4:

Reman Engine

Level 5:

New Engine

3406E

$22,500

(52% of New)

$32,650

(75% of New)

$37,450

(86% of New)

$36,500

(84% of New)

$43,500

(100% of New)

3406C

$22,130

(50% of New)

$33,190

(75% of New)

$37,795

(85% of New)

$34,550

(78% of New)

$44,250

(100% of New)

1 year unlimited hour warranty on parts & labor

1 year unlimited hour parts warranty

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980H C15 Engine Level 1 Recondition

INSPECT/TEST

• Camshaft

• Connecting rods

• Coolant system

- Coolant hoses - water pump

• Crankshaft

• Cylinder block

• Cylinder liner

• Engine mounts

• Engine oil pump

• Fuel transfer pump & fuel lines

• Fumes disposal & clamps

• Turbocharger, after cooler / hoses & clamps

• Valve springs, intake valves, seats & guides

INCLUDES

PARTS/SERVICES PERFORMED

• Camshaft bearings

• Coolant temperature regulator

• Crankshaft thrust plates

• Exhaust manifold studs/locknuts & exhaust sleeves

• Gaskets & seals

• Main bearings & rod bearings

• Recondition or replace oil pump

• Piston rings

• PM service -oil, fuel and air filters

• Turbocharger (mounting) studs/locknuts

• Valve spring lock retainers, valve roto coils & exhaust valves

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980H C15 Engine Level 2 Recondition

INSPECT/TEST • Camshaft • Connecting rods • Crankshaft • Cylinder block • Cylinder liner • Engine mounts

• Fuel lines

• Valve springs, seats, guides and intake valves

INCLUDES

PARTS/SERVICES PERFORMED INCLUDES LEVEL 1 RECON PLUS:

• Replace engine breather

• Replace serpentine belt, turbo coolant hoses, turbo oil hoses and fuel hoses integral to engine for filters/housing

• Replace fuel injectors with Cat Reman

• Recondition or replace fuel transfer pump

• Recondition or replace water pump

• Recondition or replace turbo

• Dyno test engine

• Paint engine

• Sand engine block, polish crank, ceramic cylinder bores and water holes if needed

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980H C15 Engine Level 3 Recondition

INSPECT/TEST

• Camshaft

• Crankshaft

• Fuel lines

• Intake valves, valve seats, valve guides and valve springs

• Rocker arm assemblies

• Intake & exhaust

• Rocker arm shaft

• Unit injector

INCLUDES

PARTS/SERVICES PERFORMED INCLUDES LEVEL 1 AND 2 RECON PLUS:

• Integral engine harness

• Engine related sensors and switches

• Replace engine oil cooler with Reman

• Recondition or replace cylinder

• Hard parts found during disassembly and items noted under inspect/test will be compared to Cat Reuse guidelines. Parts found not to meet reuse will be replaced or reconditioned; excludes major castings (engine block, crankshaft, front housing and rear housing)

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SOUTH DAKOTA

NORTH DAKOTA

SIOUX FALLS HURON PIERRE RAPID CITY ABERDEEN HANKINSON FARGO JAMESTOWN BISMARCK DICKINSON GRAND FORKS MINOT DEVILS LAKE HOOPLE

Butler Values

|

Our Team

• Customer Driven

• Integrity

• Accountability

• Excellence

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BISMARCK | 701.223.0890 3630 Miriam Ave

DEVILS LAKE | 701.665.3800 7910 Hwy 2 W

DICKINSON | 701.456.1400 2803 I-94 Business Loop E

RAPID CITY | 605.342.4850 3601 Deadwood Ave N

SIOUX FALLS | 605.336.3010 3201 N Louise Ave