Injection Molding Machine
STANDARD EQUIPMENT
Clamp
SPI mold mounting and ejector pattern
Smooth, fast-acting, 5-point double toggle
3 speeds opening and closing Adjustable support under moving platen
Self-adjusting mechanical dropbar Gear driven central mold height adjustment
Heavy tie bars, large bearing surface support for moving platen Stationary platen prepared for water cooling
Automatic central lubrication with pressure system protection Hydraulic, electric, and electronic safety gate interlocks
High resolution mold protection Multi-stroke hydraulic ejection, speed and pressure controlled, with quick coupling for center K.O. rod
lnjection
Nitrided barrel and screw Non-return ring check valve 20:l UD screw ratio
10-step injection speed profiling 10-step holding pressure profiling 5-step back pressure profiling 5-step screw speed profiling Digital screw speed (RPM) display Digital injection time monitoring Screw recovery time monitoring Boost cut-off: time, stroke, and hydraulic pressure dependent (switch-over by cavity pressure is optional)
Automatic cushion monitoring and control
Cold start protection
Air-cushioned injection unit swivel Precision linear bearings for carriage movement Hopper discharge chute Feedthroat prepared for water-cooling
Feedthroat with thermometer lncreased injection speed (regen. circuit, screen selectable) Programs for sprue break, decom- pression, and intrusion
Hydraulics
Fully proportional linearized hydraulic system Cartridge hydraulics Clogged filter indicator Suction filter with magnet Closed loop oil temperature regula- tion with prewarming system Variable displacement pump Oil level indicator with level switch
Pressure selector gauge Proportional clamp valve for accurate clamp positioning
Controls, Electrics
& Electronics
EC100 Microprocessor control with high resolution mono. screen Multiple processor architecture (distributed intelligence) Networking capability (via optional Engel Monitoring System) Linear transducers for measure- ment of the clamp, injection, carriage, and ejector positions Interface port for external data carrier
.. Automatic cycle monitoring Digital display of all actual values Current function display
Self-diagnostics, monitoring, alarm & calibration
Automatic screen shut-off Automatic balancing of heat zones during warm-up
Auto barrel stand-by temperature when machine in alarm condition
.
Automatic reject selectionResettable cycle and non-resettable hour counters
Energy-efficient, totally enclosed fan cooled motor(s)
Disk-loaded languages and units of measure
User-defined programmable text pages. Keyboard extra User-composable control screen Page
Self-tuning temperature controls History reporting of alarm condi- tions and set-up changes
General
Conforms to latest OSHA guidelines Easy access to motors, pumps, and hydraulics
Large, open drop area for automa- tion
Ergomomic design for operator ease and safety
OPTIONAL EQUIPMENT
Clamp
Moving platen prepared for water coolin( Power-assisted front safety gate SPI safety key switch for clamp, ejector, and core movements
Hydromechanical coining system lnjection compression system Mold venting program
Hydraulic quick mold mounting systems Semi- or fully automatic mold change system
Extended tie bars
Automatic clamp force control (standard with CC100 control)
Mechanical stroke limiter
Corepull(s) and unscrewing Air blow-off valve
lnjection
Hardened screws and bi-metallic barrels Specialty screws and screw tips for a wide variety of applications
LIM, Thermoset, PVC, BMC, PIM, Co-inj. Gas-inj., and other packages
Smaller than standard injection units lncreased wattage and air-cooled heater bands
Shut-off nozzles
Servo valve for closed loop injection speed, injection pressure, and screw bad
pressure control (standard with CC90 control)
Ball check valve (for non-filled materials)
Insulating blanket for barrel Hopper or drawer magnets Quick barrel mount system
Hydraulics
lncreased hydraulic drive for increased plasticizing and injection speeds Independent ejector, corepull, and unscrewing functions
Proportional pressure and speed control
for independent ejectorlcorepull function! lncreased injection pressure
Hot runner valve gate control (pneumatic or hydraulic)
High torque screw drive By-pass oil filtration
Accumulator system for increased injec- tion speed or special functions Special hydraulic packages available for:
independent plasticizing
increased injection and screw speed accumulator-assisted injection independent accumulator charging Packaging machine hydraulic system
Controls,
Electrics & Electronics
CC100 Microprocessor control with high resolution TFT color graphics screen Disk drive for data upldownloading for EC100-controlled machines (CC100 has integral drive standard)
-
Micrograph for EC100 Control (standard with CC100)
Microplast and Microflow software pack- ages
Process data graphics and reports Screen-selectable languages and units of measure
,n
Molding
Machine
l
ejector point ilosing br moving!
height ring ation with tion electronici
.otection ?jection, itrolled, with er K.O. rod !W valve profiling re profiling rofiling )filing PM) display ronitoring ionitoring ,eke, and en dent pressure is nitoring and I unit swivel js for !ed (regen. le) HydraulicsFully proportional linearized hydraulic system
Cartridge hydraulics Clogged filter indicator Suction filter with magnet Closed loop oil temperature regula- tion with prewarming system Variable displacement pump Oil level indicator with level switch
Pressure selector gauge Proportional clamp valve for accurate clamp positioning Controls, Electrics
&
ElectronicsEClOO Microprocessor control with high resolution mono. screen Multiple processor architecture (distributed intelligence) Networking capability (via optional Engel Monitoring System) Linear transducers for measure- ment of the clamp, injection, carriage, and ejector positions Interface port for external data carrier
Automatic cycle monitoring Digital display of all actual values Current function display
Self-diagnostics, monitoring, alarm & calibration
Automatic screen shut-off Automatic balancing of heat zones during warm-up
Auto barrel stand-by temperature when machine in alarm condition Automatic reject selection Resettable cycle and non-resettable hour counters
Energy-efficient, totally enclosed fan cooled motor(s)
Disk-loaded languages and units of measure
User-defined programmable text pages. Keyboard extra User-composable control screen page
Self-tuning temperature controls History reporting of alarm condi- tions and set-up changes sak, decom- General
I
Conforms to latest OSHA guidelines Easy access to motors, pumps, and hydraulics
Large, open drop area for automa- tion
Ergomomic design for operator ease and safety
Euromtec
1938 Blair,Avenue Santa Ana, C a l ~ f o r n ~ a 92705 1949) 263-1086 FAX (949) 263-1087OPTIONAL EQUIPMENT
ClampMoving platen prepared for water cooling Power-assisted front safety gate SPI safety key switch for clamp, ejector, and core movements
Hydromechanical coining system Injection compression system Mold venting program
Hydraulic quick mold mounting systems Semi- or fully automatic mold change system
Extended tie bars
Automatic clamp force control (standard with CClOO control)
Mechanical stroke limiter Corepull(s) and unscrewing Air blow-off valve Injection
Hardened screws and bimetallic barrels Specialty screws and screw tips for a wide variety of applications
LIM, Thermoset, PVC, BMC, PIM, Co-inj., Gas-inj., and other packages
Smaller than standard injection units lncreased wattage and air-cooled heater bands
Shut-off nozzles
Servo valve for closed loop injection speed, injection pressure, and screw back pressure control (standard with CC90 control)
Ball check valve (for non-filled materials) Insulating blanket for barrel
Hopper or drawer magnets Quick barrel mount system Hydraulics
lncreased hydraulic drive for increased plasticizing and injection speeds Independent ejector, corepull, and unscrewing functions
Proportional pressure and speed control for independent ejector/corepull functions lncreased injection pressure
Hot runner valve gate control (pneumatic or hydraulic)
High torque screw drive By-pass oil filtration
Accumulator system for increased injec- tion speed or special functions Special hydraulic packages available for:
independent plasticizing
increased injection and screw speed accumulator-assisted injection independent accumulator charging Packaging machine hydraulic system Controls, Electrics
&
ElectronicsCC100 Microprocessor control with high resolution TFT color graphics screen Disk drive for data up/downloading for EC1OO-controlled machines (CC100 has integral drive standard)
Micrograph for EC100 Control (standard with CC100)
Microplast and Microflow software pack- ages
Process data graphics and reports Screen-selectable languages and units of measure
SPC (Quality Data Statistics)
TECHNICAL SPECIFICATIONS
CLAMP
Clamp force
US
tons300
Clamp opening force
US
tons
42
Clamp stroke @ax) inches 23.62Mold height (min
-
m a ) Inches 7A37-
25.98DayligM (min - m a ) inches
7.07
-
49.60Platen size (HxW
.
, Standard-
inches A 35.67 x 35.87 Extended- inchesB
, WA Distance between Standard-
inches A " 25.04x
25.04tie bars (HxV) Extended-
inches B
NIA
l e bar diameter inches 3.94
Hydraulic ejector stroke inches 7.87
Hydraulic ejector force
US
tons
8.9Automatic barrel/nozzle heat-up (7 day, 24 hour timer) Power factor capacitors Engel Monitoring System (EMS) Robot interface
Auxiliary electrical outlets
Host computer and SPI auxiliary device interface
Automatic shutdown for "lights out" operation (ghost shifl program) Hot runner PID temperature controls Melt temperature or pressure monitors Closed loop feedthroat cooling Quick disconnect heater distribution box Cavity pressure dependent boost cut-off Keyboard for user-defined text pages Graphics printer
Power supply available: 230 / 460 / 575 volts, 3Ph / 60Hz Ammeters for barrel and nozzle zones
General Options
Machine levelling/vibration mounts Waterflow controls
Special painting of machine to customer's specifications Alarm bell in addition to alarm light Spare parts packages
Engel robots Training programs NOTES:
1. Based on polystyrene material. 2. Calculated.
3. Can be increased with accumulator.
4. Can be increased. 5. Per Euromap 6 Standard. 6. With increased injection pressure. (N/A=Not Available, O/R=On Request,
Std.=Standard)
