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(1)

Totally Integrated Automation

SIMATIC S7-300

The universal

mini PLC system

with a wide range

of functions

(2)

SIMATIC S7-300

Contents

Highlights / Positioning

n Highlights / Positioning n The CPUs n The Modules

n Design and Installation

n Communications and Human-Machine Interface

n Configuring, Programming, Maintenance

n Summary

(3)

SIMATIC S7-300

Within the System Family

The universal mini PLC that gets on with the job at top speed

High-end range/ medium range S7-400

Mid- and low-end performance range S7-300 Micro PLCs S7-200 + Programming devices + STEP 7 software + Communication + Human-machine interface

(4)

SIMATIC S7-300

SIMATIC S7-300

(5)

SIMATIC S7-300 –

Greatness is not a question of Size!

èThe compact, universal machine controllers

(6)

SIMATIC S7-300

SIMATIC S7-300 –

Easy-to-Use!

è Time is saved on configuration, software generation,

installation and start-up n Assembly and installation

n No slot rules

n Integrate communications

n Configuration and programming with STEP 7

(7)

SIMATIC S7-300 –

Fast, Powerful and Universal!

n Instruction processing

only 0,1 to 0,8 µs per binary instruction

n Comprehensive instruction set with powerful instructions

n Expandable:

n up to 1024 inputs/outputs (centralized)

n up to 16 K inputs/outputs (distributed)

è Future-oriented, innovative automation solutions

(8)

SIMATIC S7-300

SIMATIC S7-300 –

Extremly Multi-Faceted and Flexible!

n Made-to-measure CPU performance

- from entry-level to high-performance CPU

n A module variety that leaves nothing to be desired -the extensive I/O module kit

n Expandable up to four tiers configurations

n Communication via networks

and point-to-point links n Even for extremely harsh

environmental conditions

è Individual, low-cost solutions

(9)

Contents

The CPUs

n Highlights / Positioning

n The CPUs

n The Modules

n Design and Installation

n Communications and Human-Machine Interface

n Configuring, Programming, Maintenance

(10)

SIMATIC S7-300

CPUs in the Fast Lane

n High processing power, e.g. High Power CPU 318-2

n only 0,1 µs per binary instruction

n two 12 Mbit/s interfaces onboard

n Central data management on the CPU

n Maintenance-free thanks to retentive memory

n Communication via the integral interfaces MPI (multipoint interface) and PROFIBUS-DP

n CPUs 312/314 IFM with

n integrated technological functions

(11)

CPU 318-2 84 K / 256 Kbyte 512 Kbyte yes 1024 256 0,1 ms 8192 512 512 PROFIBUS-DP (Master/Slave) with 125 stations; MPI usable as DP (12 MBaud)

The CPUs –

Made-to-Measure Performance (I)

Instructions/Data User memory Free addressing DI / DO AI / AO Processing time/ 1 K bin. instructions Bit memories Counters Timers CPU 314 8 K / 24 KByte no 1024 256 0,3 ms 2048 64 128 CPU 313 4 K / 12 Kbyte no 256 64 0,6 ms 2048 64 128 CPU 315 (CPU 315-DP) 16 (21) K / 48 (64) KByte yes 1024 256 0,3 ms 2048 64 128 DP interface master/slave with 64 stations) CPU 316-2DP 42 K / 128 KByte yes 1024 256 0,3 ms 2048 64 128 DP interface master/slave with 64 stations

(12)

SIMATIC S7-300

Die CPUs –

Made-to-Measure Performance (II)

CPU 312 IFM 2 K 6 KByte no 256 64 0,6 ms 1024 32 64 10 DE / 6 DA Instructions User memory Free addressing DI / DO AI / AO Processing time/ 1 K binary instructions Bit memories Counters Timers For integrated functions CPU 314 IFM 10 K 32 KByte no 1024 256 0,3 ms 2048 64 128 20 DE / 16 DA / 4 AE / 1 AA

(13)

Test and Diagnostics Functions

n System diagnostics:

n Fault diagnostics from CPU to I/O

n Internal CPU services (e.g. error message with time stamp) n Process diagnostics:

n Monitoring critical process signals at the program level

n Simply assign parameters using S7-PDIAG and ProAgent

n CPU generates messages automatically for S7 HMI

è So that your service personnel can diagnose the problem sooner

(14)

SIMATIC S7-300

PROFIBUS-DP

S7-300

Communications Integrated:

MPI / PROFIBUS-DP Interface

n Interfaces

n MPI integrated into every CPU

n DP in 315-2DP, 316-2DP, 318-2

n Programming from any point in the network (Routing)

n HMI services for connection of OP/OS

n No additional programming

n Minimum CPU cycle load

n Low-cost communication without the need for additional hardware

n Communications functions for S7

PG (Master) OP (Master) ET 200M (Slave) ET 200B/L (Slave) ET 200U (Slave) ET 200X (Slave) S7-300

(15)

CPU 312 IFM, CPU 314 IFM

with Integrated Functions

n Ready-to-use solutions for simple engineering tasks

n Inputs/outputs integrated on the CPU

n Interrupt inputs for fast response to process signals

n High-speed up-and-down counter n Included in package

n Technology blocks for counting, frequency measurement, positioning, closed-loop control

n Standard displays for operator panels è Saves engineering costs, time

and mounting space

(16)

SIMATIC S7-300

Contents

The Modules

n Highlights / Positioning n The CPUs n The Modules

n Design and Installation

n Communications and Human-Machine Interface

n Configuring, Programming, Maintenance

(17)

Modules for the S7-300

Power Supplies

n classified according to capacity

Signal modules

n for digital und analog signals and Ex(i) zones

Point-to-point CPs

n for RS232(C), 20mA, RS422/485

Function modules

n for high-speed counting, positioning and closed-loop control

M7-300, the automation computer

n for standard software and real-time tasks

(18)

SIMATIC S7-300

12 to 16 bit incl. sign bit

Analog outputs +/- 10 V, 0...10 V, +/- 20 mA, 0/4...20mA, etc. 2, 4 0.8 ms Ex(i) yes

Signal Modules to Suit Any Requirement

Analog inputs +/- 80mV...10 V, +/-3.2mA, 0/4...20mA etc. 2, 4, 8 with integrated linearization 2-,3-,4-wire resistor (Pt100), thermocouple, etc. 9 to 16 bit

incl. sign bit 2.5 ... 100 ms Ex(i) yes Voltage/ current range Sensors Resolution Encoding time Ex(i) Diagnostics Channels (optically-isolated) Digital inputs DC 24 V AC 120 / 230 V 8, 16, 32 Switches, 2-wire BEROS Namur/ Ex(i) yes DC 24 V AC 120 / 230 V 0.5 / 1 / 2 A 4, 8, 16, 32 electronic/relay Namur/ Ex(i) yes Digital outputs

(19)

Point-to-Point CPs for Special Interfaces

n 1 or 2 interfaces, up to 76 kbit/s n Different physical transmission environment n Standard or custom-specific protocols Porgramming device, PC, computers Robot controls Opto-electronics Printer

SIMATIC S5 and also PLCs from other manufacturers

Scanner, barcode reader, identification systems Weighing systems controllers S7-300 S7-300

(20)

SIMATIC S7-300

Function Modules –

The Intelligent I/O for the Specialists

n Function modules

for a wide range of engineering tasks

è Counting, positioning, closed-loop control n Numerous special functions –

one Parameterization, integrated in STEP 7

è Whether you are setting machine data, traverse programs or numerical values

n Central data management

è Parameterization of the whole progammable controller via one interface

è Insertion and removal of modules without losing data or wasting time

(21)

Contents

Design and Installation

n Highlights / Positioning n The CPUs

n The Modules

n Design and Installation

n Communications and Human-Machine Interface

n Configuring, Programming, Maintenance

(22)

SIMATIC S7-300

A Modular System

with Compact Design

n Rugged, enclosed modules

n Integrated, easy-to-connect backplane bus

n High module density,

up to 32 channels per module

n Low mounting depth due to recessed and covered

connectors and plugs

n Power supply modules in the case of AC mains connection for supplying the S7-300 and sensors/actuators

(23)

Mounting Made Easy

n Simply snap the module on

to the mounting rail

n No slot rules

n No jumper settings required

on the module

n Horizontal or vertical mounting

n Front connectors with srew or spring-loades terminals

n Self-coding front connectors

make sure that the right connector

(24)

SIMATIC S7-300

SIMATIC TOP Connect –

The User-Friendly Wiring Solution

n Saves the intermediate terminal in the switchgear cubicle

n Direct connection of sensors/

actuators using 2, 3 and 4-wiring techniques

n Terminal blocks

n can be connected to standard I/O modules via front connectors with prefabricated cables

n with integrated relays

è Simple and polarity-reversal-proof connection of actuators and sensors

Distance max

(25)

Multi-Tier Expansion via

Interface Modules

n Two-tier configuration

n up to 16 modules in central controller and expansion unit

è Low-cost solution n Four-tier configuration n up to 32 modules in central controller and up to 3 expansion units è Flexible solution up to 10 m up to 10 m up to 10 m Central controller Expansion units

(26)

SIMATIC S7-300

Contents

Communication and HMI

n Highlights / Positioning n The CPUs

n The Modules

n Design and Installation

n Communications and Human-Machine Interface

n Configuring, Programming, Maintenance

(27)

With S7-300 to all Communication Networks

Data

Communication

PROCESS FIELD BUS

Data and Field Communication

Field

(28)

SIMATIC S7-300

SIMATIC Human-Machine Interface –

The Window to Your Plant/Process /Machine

n SIMATIC Panels:

n Push Button Panels, Text Displays,

Operator Panels, Touch Panels

or Multi Panels via MPI or PROFIBUS-DP

n Multiple panels for an S7-300

n One panel for several automation systems

n ProTool/Pro for simple PC-based visualization tasks

n WinCC - the powerful process visualization system Panel PC oder OS MPI Text Displays, Operator Panels, Touch Panels

WinCC

Push Button Panels Multi Panels

(29)

Contents

Configuring, Programming, Maintenance

n Highlights / Positioning n The CPUs

n The Modules

n Design and Installation

n Communication and Human-Machine Interface

n Configuring, Programming, Maintenance

(30)

SIMATIC S7-300

Programming and Configuring –

Made Easy with STEP 7

n Easy to use

n Object-oriented, intuitive user-interface

n Configuring instead of programming n Uniformity across the family

-common database

n Powerful functions

-e.g. module parameters set by software

n We work according to standards!

n Programming languages in conformity with IEC 1131-3

(31)

Easy Maintenance

n Easy changeover of user program

n Memory Card

n Update Device

n Download via teleservice

n Easy, reliable module replacement without the need for a programming device

n Module parameters are stored centrally in the CPU

n CPU initializes newly replaced modules

n Maintenance-free through battery-less operation

n Retentive feature for data, flags, timers and counters

n Additional retentive feature through accumulator/lithium battery

(32)

SIMATIC S7-300

Contents

Summary

n Highlights / Positioning n The CPUs n The Modules

n Design and Installation

n Communication and Human-Machine Interface n Configuring, Programming, Maintenance

(33)

SIMATIC S7-300 –

the Modular, Universal Mini PLC System

n Easy-to-use

èTime is saved on installation and engineering

n Fast, powerful and universal

èFuture-oriented, innovative automation solutions

n Extremly multi-faceted and flexible

(34)

SIMATIC S7-300

Modular mini PLC

With a Wide Range of Functions!

Totally Integrated

Automation

with

References

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