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(1)

Landmark casting technology is in use.

Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle.

Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined.

Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback.

Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier.

Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

FACTORY AUTOMATION

WORLDWIDE

AUTOMOTIVE EXCELLENCE

WORLDWIDE AUTOMOTIVE EXCELLENCE

Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages.

Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage.

Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly.

Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss.

High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop.

Pepperl+Fuchs offers a wide variety of products for each specific application:

■ Marriage:

Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process.

■ Final assembly:

Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time.

■ Finish line:

Numerous checks and tests make sure that the vehicle is in perfect working order.

Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 195170 11/06 00

www.pepperl-fuchs.com

Worldwide Headquarters

Pepperl+Fuchs GmbH · Mannheim · Germany E-mail: [email protected]

USA Headquarters

Pepperl+Fuchs Inc. · Twinsburg · USA E-mail: [email protected]

Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd · Singapore Company Registration No. 1999003130E E-mail: [email protected] Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim · Germany Tel. +49 621 776-4411 · Fax +49 621 776-27-4411 E-mail: [email protected] BODY SHOP PAINT SHOP PRESS SHOP COMPONENTS/TIER 1 SUPPLIER

TECHNOLOGIES

ASSEMBLY FOUNDRY PURCHASING/LOGISTIC

SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION

INDUCTIVE SENSORS

PHOTOELECTRIC SENSORS

ULTRASONIC SENSORS

SAFETY

CORDSETS & ACCESSORIES IDENTIFICATION SYSTEMS:

RFID, BARCODE, DATA MATRIX, CAMERAS

VISION SENSORS WELD IMMUNE SENSORS

DATA TRANSMISSION

ENCODERS

DISTANCE MEASUREMENT

AS-INTERFACE

ENGINE PLANT/POWER TRAIN

CHASSIS ASSEMBLY

POSITION TRACKING SYSTEM

(2)

Landmark casting technology is in use.

Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle.

Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined.

Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback.

Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier.

Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

FACTORY AUTOMATION

WORLDWIDE

AUTOMOTIVE EXCELLENCE

WORLDWIDE AUTOMOTIVE EXCELLENCE

Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages.

Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage.

Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly.

Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss.

High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop.

Pepperl+Fuchs offers a wide variety of products for each specific application:

■ Marriage:

Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process.

■ Final assembly:

Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time.

■ Finish line:

Numerous checks and tests make sure that the vehicle is in perfect working order.

Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 195170 11/06 00

www.pepperl-fuchs.com

Worldwide Headquarters

Pepperl+Fuchs GmbH · Mannheim · Germany E-mail: [email protected]

USA Headquarters

Pepperl+Fuchs Inc. · Twinsburg · USA E-mail: [email protected]

Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd · Singapore Company Registration No. 1999003130E E-mail: [email protected] Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim · Germany Tel. +49 621 776-4411 · Fax +49 621 776-27-4411 E-mail: [email protected] BODY SHOP PAINT SHOP PRESS SHOP COMPONENTS/TIER 1 SUPPLIER

TECHNOLOGIES

ASSEMBLY FOUNDRY PURCHASING/LOGISTIC

SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION

INDUCTIVE SENSORS

PHOTOELECTRIC SENSORS

ULTRASONIC SENSORS

SAFETY

CORDSETS & ACCESSORIES IDENTIFICATION SYSTEMS:

RFID, BARCODE, DATA MATRIX, CAMERAS

VISION SENSORS WELD IMMUNE SENSORS

DATA TRANSMISSION

ENCODERS

DISTANCE MEASUREMENT

AS-INTERFACE

ENGINE PLANT/POWER TRAIN

CHASSIS ASSEMBLY

POSITION TRACKING SYSTEM

(3)

ENGINE PLANT/POWER TRAIN

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

Safety protection with palm button

START

FINAL ASSEMBLY

MARRIAGE

PURCHASING/LOGISTICS

PURCHASING/LOGISTICS

High temperature sensor 250 °C/482 °F Position detection on lifting devices

FINISH LINE

ASSEMBLY SYSTEMS

MACHINING PROCESS

Wireless data exchange in the warehouse

PURCHASING/LOGISTICS

PRESS SHOP

FOUNDRY

COMPONENTS/TIER 1 SUPPLIER

PAINT SHOP

ASSEMBLY

BODY SHOP

Welding tip inspection Stud welding collet sensor

Identification system suitable for high temperatures

SUSPENSION PARTS

DRIVE TRAIN

TRANSMISSION

CHASSIS ASSEMBLY

SUSPENSION PARTS

··· BARCODE ···

··· DATA MATRIX ···

··· RFID ···

ENGINE PLANT/POWER TRAIN

PEPPERL+FUCHS – AUTOMOTIVE SOLUTION PROVIDER

(4)

ENGINE PLANT/POWER TRAIN

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

Safety protection with palm button

START

FINAL ASSEMBLY

MARRIAGE

PURCHASING/LOGISTICS

PURCHASING/LOGISTICS

High temperature sensor 250 °C/482 °F Position detection on lifting devices

FINISH LINE

ASSEMBLY SYSTEMS

MACHINING PROCESS

Wireless data exchange in the warehouse

PURCHASING/LOGISTICS

PRESS SHOP

FOUNDRY

COMPONENTS/TIER 1 SUPPLIER

PAINT SHOP

ASSEMBLY

BODY SHOP

Welding tip inspection Stud welding collet sensor

Identification system suitable for high temperatures

SUSPENSION PARTS

DRIVE TRAIN

TRANSMISSION

CHASSIS ASSEMBLY

SUSPENSION PARTS

··· BARCODE ···

··· DATA MATRIX ···

··· RFID ···

ENGINE PLANT/POWER TRAIN

PEPPERL+FUCHS – AUTOMOTIVE SOLUTION PROVIDER

(5)

ENGINE PLANT/POWER TRAIN

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

Safety protection with palm button

START

FINAL ASSEMBLY

MARRIAGE

PURCHASING/LOGISTICS

PURCHASING/LOGISTICS

High temperature sensor 250 °C/482 °F Position detection on lifting devices

FINISH LINE

ASSEMBLY SYSTEMS

MACHINING PROCESS

Wireless data exchange in the warehouse

PURCHASING/LOGISTICS

PRESS SHOP

FOUNDRY

COMPONENTS/TIER 1 SUPPLIER

PAINT SHOP

ASSEMBLY

BODY SHOP

Welding tip inspection Stud welding collet sensor

Identification system suitable for high temperatures

SUSPENSION PARTS

DRIVE TRAIN

TRANSMISSION

CHASSIS ASSEMBLY

SUSPENSION PARTS

··· BARCODE ···

··· DATA MATRIX ···

··· RFID ···

ENGINE PLANT/POWER TRAIN

PEPPERL+FUCHS – AUTOMOTIVE SOLUTION PROVIDER

(6)

ENGINE PLANT/POWER TRAIN

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

CONVEYOR

Safety protection with palm button

START

FINAL ASSEMBLY

MARRIAGE

PURCHASING/LOGISTICS

PURCHASING/LOGISTICS

High temperature sensor 250 °C/482 °F Position detection on lifting devices

FINISH LINE

ASSEMBLY SYSTEMS

MACHINING PROCESS

Wireless data exchange in the warehouse

PURCHASING/LOGISTICS

PRESS SHOP

FOUNDRY

COMPONENTS/TIER 1 SUPPLIER

PAINT SHOP

ASSEMBLY

BODY SHOP

Welding tip inspection Stud welding collet sensor

Identification system suitable for high temperatures

SUSPENSION PARTS

DRIVE TRAIN

TRANSMISSION

CHASSIS ASSEMBLY

SUSPENSION PARTS

··· BARCODE ···

··· DATA MATRIX ···

··· RFID ···

ENGINE PLANT/POWER TRAIN

PEPPERL+FUCHS – AUTOMOTIVE SOLUTION PROVIDER

(7)

Landmark casting technology is in use.

Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle.

Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined.

Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback.

Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier.

Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

FACTORY AUTOMATION

WORLDWIDE

AUTOMOTIVE EXCELLENCE

WORLDWIDE AUTOMOTIVE EXCELLENCE

Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages.

Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage.

Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly.

Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss.

High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop.

Pepperl+Fuchs offers a wide variety of products for each specific application:

■ Marriage:

Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process.

■ Final assembly:

Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time.

■ Finish line:

Numerous checks and tests make sure that the vehicle is in perfect working order.

Subject to reasonable modifications due to technical advances • Copyright PEPPERL+FUCHS • Printed in Germany • Part. No. 195170 11/06 00

www.pepperl-fuchs.com

Worldwide Headquarters

Pepperl+Fuchs GmbH · Mannheim · Germany E-mail: [email protected]

USA Headquarters

Pepperl+Fuchs Inc. · Twinsburg · USA E-mail: [email protected]

Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd · Singapore Company Registration No. 1999003130E E-mail: [email protected] Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim · Germany Tel. +49 621 776-4411 · Fax +49 621 776-27-4411 E-mail: [email protected] BODY SHOP PAINT SHOP PRESS SHOP COMPONENTS/TIER 1 SUPPLIER

TECHNOLOGIES

ASSEMBLY FOUNDRY PURCHASING/LOGISTIC

SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION

INDUCTIVE SENSORS

PHOTOELECTRIC SENSORS

ULTRASONIC SENSORS

SAFETY

CORDSETS & ACCESSORIES IDENTIFICATION SYSTEMS:

RFID, BARCODE, DATA MATRIX, CAMERAS

VISION SENSORS WELD IMMUNE SENSORS

DATA TRANSMISSION

ENCODERS

DISTANCE MEASUREMENT

AS-INTERFACE

ENGINE PLANT/POWER TRAIN

CHASSIS ASSEMBLY

POSITION TRACKING SYSTEM

(8)

Landmark casting technology is in use.

Engines and transmissions are joined together. They are fully dressed, wired, and oil is added. Identification systems are used for error proofing in engine assembly, while barcodes and Data Matrix codes permanently link the engine with the vehicle.

Chassis assembly is one of the most complex systems in the car plant. Drive train, suspension parts, and transmission are combined.

Workers install hundreds of components to the underside of the vehicle. Sensors verify proper placement and orientation, monitor end-of-stroke on robotic arms, and provide accurate conveyor position feedback.

Customer-specific components such as seats, dashboards, bumpers, lights, and wheels are manufactured by suppliers and added in the assembly sequence. The components are produced by the vehicle manufacturer or by a tier supplier.

Pepperl+Fuchs develops, manufactures, and distributes a product range of sensors and sensor systems that is unparalleled in the world. Industry leaders rely on our unique solutions to meet their automation needs. Our proven ability to collaborate with automotive manufacturers makes us the ideal partner in creating solutions requiring dynamic and innovative technologies.

FACTORY AUTOMATION

WORLDWIDE

AUTOMOTIVE EXCELLENCE

WORLDWIDE AUTOMOTIVE EXCELLENCE

Purchasing and logistics are sectors in which economic interests and technology typically meet and connect. Pepperl+Fuchs speaks both languages.

Vehicle manufacturing begins when sheets of steel and aluminum weighing several tons are shaped by heavy duty presses. Pepperl+Fuchs ergonomic two-hand control stations, together with light curtain technology ensure operator safety and prevent machine damage.

Robots produce bodies from the shaped metal. A great deal of precision and control is required to ensure fast and accurate welding and assembly. Pepperl+Fuchs manufactures robust inductive and photoelectric sensors as well as high reliable identification systems to increase productivity significantly.

Several layers of paint are applied in the paint shop to protect vehicles from damage and give them a permanent and brilliant gloss.

High temperature sensors and identification systems are designed to withstand the extreme temperatures reached in the paint shop.

Pepperl+Fuchs offers a wide variety of products for each specific application:

■ Marriage:

Body and chassis are united with absolute precision. Both automation and human effort are needed to complete the process.

■ Final assembly:

Vehicles come to final assembly with their wheels in place. Tires are installed; hoses are connected; fluids are topped off, and the engine is started for the first time.

■ Finish line:

Numerous checks and tests make sure that the vehicle is in perfect working order.

www.pepperl-fuchs.com

Worldwide Headquarters

Pepperl+Fuchs GmbH · Mannheim · Germany E-mail: [email protected]

USA Headquarters

Pepperl+Fuchs Inc. · Twinsburg · USA E-mail: [email protected]

Asia Pacific Headquarters

Pepperl+Fuchs Pte Ltd · Singapore Company Registration No. 1999003130E E-mail: [email protected] Contact Pepperl+Fuchs GmbH Königsberger Allee 87 68307 Mannheim · Germany Tel. +49 621 776-4411 · Fax +49 621 776-27-4411 E-mail: [email protected] BODY SHOP PAINT SHOP PRESS SHOP COMPONENTS/TIER 1 SUPPLIER

TECHNOLOGIES

ASSEMBLY FOUNDRY PURCHASING/LOGISTIC

SENSOR TECHNOLOGY FOR YOUR AUTOMOTIVE APPLICATION

INDUCTIVE SENSORS

PHOTOELECTRIC SENSORS

ULTRASONIC SENSORS

SAFETY

CORDSETS & ACCESSORIES IDENTIFICATION SYSTEMS:

RFID, BARCODE, DATA MATRIX, CAMERAS

VISION SENSORS WELD IMMUNE SENSORS

DATA TRANSMISSION

ENCODERS

DISTANCE MEASUREMENT

AS-INTERFACE

ENGINE PLANT/POWER TRAIN

CHASSIS ASSEMBLY

POSITION TRACKING SYSTEM

References

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