APPENDIX / ANHANG / ANNEXE

APPENDIX / ANHANG / ANNEXE

ALPHA ALTERNATOR

DIMENSIONS, INSTALLATION DRAWINGS AND CHARACTERISTICS

MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100 MASTERVOLT Snijdersbergweg 93, 1105 AN Amsterdam The Netherlands Tel.: +31-20-3422100

CONTENTS:

1 DIMENSIONS ... 3

1.1 Dimensions Alpha alternator model 12/90 ... 3

1.2 Dimensions Alpha alternator models 12/130, 24/75 and 24/110 ... 4

1.3 Dimensions Alpha alternator model 24/150 ... 5

1.4 Dimensions Alpha Pro II regulator ... 6

2 INSTALLATION DRAWINGS ... 7

2.1 Alpha Alternator model 12/90 ... 7

2.2 Alpha Alternator models 12/130, 24/75 and 24/110 ... 8

2.3 Alpha Alternator model 24/150 ... 9

2.4 Standard Bosch alternator ... 10

2.5 Instruction for modification of standard Bosch alternators ... 11

2.6 Installation examples for Alpha alternator model 12/90 ... 12

2.7 Installation examples for Alpha alternator models 12/130, 24/75 and 24/110 ... 14

3 CHARACTERISTICS ... 15

3.1 Charge current versus RPM ... 15

4 ORDERING INFORMATION ... 16

4.1 Accessoires ... 16

4.2 Spare parts ... 16

1 DIMENSIONS

1.1 DIMENSIONS ALPHA ALTERNATOR MODEL 12/90

Figure A-1: dimensions Alpha alternator model 12/90 (enclosure A)

W T E R M IN A L

1.2 DIMENSIONS ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110

Figure A-2: dimensions Alpha alternator models 12/130, 24/75, 24/110 and 24/150 (enclosure B)

P O S IT IV E O U T P U T M 8 T H R E A D M O U N T IN G T O R Q U E 1 1 .3 -1 2 .8 N m [ 1 1 0 -1 1 0 I n L b s ] N E G A T IV E O U T P U T M 6 T H R E A D M O U N T IN G T O R Q U E 7 .9 -9 .0 N m [ 7 5 -8 0 I n L b s ] 3 3 .9 [ 1 .3 4 ] 3 3 _[1.30 ] 5 6 .6 [2 .2 3 ] 1 1 3 [4 .4 6 ] 2 4 0 [9 .4 5 ] 8 2 .4 [3 .2 5 ] 3 8 .4 -3 9 .3 [1 .5 1 -1 .5 5 ] 1 0 8 [4 .2 5 ] 1 0 8 [4 .2 5 ] 2 5 0 [9 .8 3 ] 1 7 .0 -1 7 .5 [. 6 7 -. 6 9 ] 1 1 .0 -1 1 .4 [. 4 3 -. 4 5 ] 2 9 .8 -3 1 .2 [1 .1 7 -1 .2 3 ] 1 7 0 [6 .7 ] R = 9 7 [3 .8 ] 1 2 .9 [. 5 0 8 ] 1 3 .1 [. 5 1 6 ] 2 9 .2 [1 .1 5 ] 4 .0 2 -4 .0 6 [. 1 5 8 -. 1 6 0 ] R E C O M M E N D E D P U L L E Y H U B L E N G T H _NOM IN A L D IA M E T E R IS 8 9 [ 3 .5 ] 2 .1 4 -2 .2 6 [. 0 8 4 -. 0 8 9 ] 2 2 .2 4 -2 2 .2 6 [. 8 7 5 5 -. 8 7 6 5 ] P U L L E Y H U B D E T A IL P O S IT IV E OUT P U T WIRING DIAGRAM A /C T E R M IN A L B L U B L U N E G A T IV E OUT P U T S T A T O R F IE L D F IE L D C O N N E C T O R A C T E R M IN A L 2 0 .1 [. 7 9 ] S L ID A B L E B U S H IN G 1 5 .3 -1 8 .3 [. 6 0 -. 7 2 ] 5 .1 [. 2 0 ] 1 2 .9 [. 5 0 8 ] 5 3 .3 [2 .1 0 ] 5 6 .6 [2 .2 3 ] 1 4 .0 -1 4 .4 [. 5 5 -. 5 7 ] 1 0 0 .5 -1 0 2 .7 [3 .9 6 -4 .0 5 ] 3 6 ° D IM E N S IO N S I N M M [ IN C H ]

1.3 DIMENSIONS ALPHA ALTERNATOR MODEL 24/150

Figure A-3: dimensions Alpha alternator model 24/150 (enclosure C)

F IE L D C O N N E C T O R P O S IT IV E O U T P U T M 8 T H R E A D M O U N T IN G T O R Q U E 1 1 .3 -1 2 .8 N m [ 1 1 0 -1 1 0 I n L b s ] N E G A T IV E O U T P U T M 6 T H R E A D M O U N T IN G T O R Q U E 7 .9 -9 .0 N m [ 7 0 -8 0 I n L b s ] S T A T O R T E R M IN A L M 5 T H R E A D M O U N T IN G T O R Q U E 2 .3 -2 .8 N m [ 2 0 -2 5 I n L b s ] WIRING DIAGRAM D IM E N S IO N S I N M M 1 6 6 .6 ± 1 .2 1 4 .2 5 7 .3 1 8 .5 ± 0 .7 5 3 x T H R O U G H H O L E Ø 1 3 .3 2 8 .5 1 7 .3 2 2 .6 8 ° 5 6 .5 ° 1 7 8 .8 ± 0 .7 5 8 2 .5 5 4 1 .2 2 1 1 .8 ± 0 .5 Ø 1 3 .0 ± 0 .2 R = 1 5 .2 1 0 8 1 2 3 .2 2 .3 1 4 .2 3 3 .5 1 0 2 .6 ± 1 5 /8 -1 8 U N F -2 A T H R E A D 1 2 .7 ± 0 .5 1 3 7 .7 ± 1 .2 4 8 3 .8 ± 1 2 .2 2 0 .3 9 5 .8 1 0 0 .3 A D J U S T M E N T F O R M O U N T IN G B R A C K E T Ø 2 2 .2 5 2 9 .2 P U L L E Y H U B D E T A IL 2 4 1 ± 0 .7 3 Ø 1 6 6 .1 Ø 9 2 .0 Ø 8 9 .0 G R E E N R E D F IE L D C O N N E C T IO N S T A T O R T E R M IN A L S T A T O R P O S IT IV E OUT P U T N E G A T IV E OUT P U T

1.4 DIMENSIONS ALPHA PRO II REGULATOR

Figure A-5: dimensions of the Alpha Pro II regulator (all models)

95,0 [3.74]

109 [4.30]

29,5 [1.16]

2 INSTALLATION DRAWINGS

2.1 ALPHA ALTERNATOR MODEL 12/90

Figure A-6: Installation drawing Alpha alternator model 12/90

2A

ƒ

„

‚



‡

ˆ

*

*

Recommended wire size < 3m 3 – 5m

S1

†

ALPHA PRO II REGULATOR

W hit e Y ello w Br o wn _Red Blue _Black

+

-BATTERIES

2.2 ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110

Figure A-7: Installation drawing Alpha alternator models 12/130, 24/75 and 24/110

2A

ƒ

„

‚



†

ˆ

Oil pressure switch

10A ALPHA ALTERNATOR

Igni!on relay

ALPHA PRO II REGULATOR

Temperature sensor

‡

2.3 ALPHA ALTERNATOR MODEL 24/150

Figure A-8: Installation drawing Alpha alternator model 24/150

2A

ƒ

„



†

ˆ

*

Oil pressure switch

Igni!on relay

ALPHA PRO II REGULATOR

Temperature sensor

‡

†

2.4 STANDARD BOSCH ALTERNATOR

ƒ

„

‚

ˆ

*



†

Igni!on relay

ALPHA PRO II REGULATOR

Temperature sensor

‡

2.5 INSTRUCTION FOR MODIFICATION OF STANDARD BOSCH ALTERNATORS

Figure A-10: standard Bosch alternator (not applicable for Mastervolt alternators)

• Typical rear view of a Bosch alternator

• Typische Rückansicht einer Bosch-Lichtmaschine • Standaard achteraanzicht van een Bosch dynamo. • Vue arrière de l'alternateur Bosch

• Warning: Remove connection between D– and housing with standard Bosch brushholders. After reinstallation of the brush holder, check with a multimeter if D– has no connection between the alternating housing and D–

• Waarschuwing: verbinding tussen D– en behuizing bij standaard Bosch-borstelhouders

verwijderen. Na herinstallatie van de borstelhouder met een multimeter controleren of D– niet in verbinding staat met de behuizing van de dynamo en B–..

• Warnhinweis: Verbindung zwischen D- und Gehäuse bei Standard-Bosch-Bürstenhaltern entfernen. Nach der erneuten Installation des Bürstenhalters mit einem Universalinstrument messen, ob D– keine Verbindung zwischen dem Lichtmaschinengehäuse und B– hat. • Attention: retirer la connexion entre D– et le boîtier à l'aide du porte-balais standard. Vérifier

(après avoir réinstallé le support porte-balais) avec un multimètre que D– n'a pas de connexion entre le boîtier de l'alternateur et B–

• Remove the by-pass on the back side of the brush holder between ground and D– • Verbinding aan de achterzijde van de borstelhouder tussen massa en D– verwijderen • By-Pass an der Rückseite des Bürstenhalters zwischen Masse und D– entfernen • Retirer le conduit à l'arrière du support porte-balais entre la terre et la borne D–

2.6 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODEL 12/90

Figure A-11: This drawing shows the installation of the Alpha alternator 12/90 in combination with a battery isolator to charge two battery banks simultaneously

Brown Blue Black Red Black Blue Red Yellow Brown White A L P H A P RO II R E G U L A T O R Temp_sense

Figure A-12: Here the installation of the Alpha alternator 12/90 in combination with a Mastervolt DC distribution system is shown. The Mastervolt DC distribution systems are easy-to-install installation kits for central connection of the DC-sources (such as the alternator and the battery charger), the batteries and the DC loads (such as the inverter, the anchor winch or the bowthruster). These DC-distribution systems are standard pre-wired for connection of a battery monitor. See www.mastervolt.com for details.

BLUE BLUE WHITE BLACK RED BRUIN YELLOW A LP H A P RO II RE G U LA T O R A LP H A A LT E RN A T O R

2.7 INSTALLATION EXAMPLES FOR ALPHA ALTERNATOR MODELS 12/130, 24/75 AND 24/110

Figure A-13: This drawing shows the installation of the Alpha alternator models 12/130, 24/75 and 24/110 in combination with a battery isolator to charge two battery banks simultaneously.

BLUE BLACK RED A LP HA P RO II RE G U LA T O R Temp_sense BL UE Yellow Brown White

3 CHARACTERISTICS

3.1 CHARGE CURRENT VERSUS RPM

Output power is measured in combination with Alpha Pro II regulator at nominal voltage (25°C) Figure A-15: Characteristics for Mastervolt alternators: charge current versus RPM

Amp

RPM

12VDC alternators

Amp

RPM

24VDC alternators

4 ORDERING INFORMATION

4.1 ACCESSOIRES

Part number Description

83007021 Battery isolator BI 702 for two battery banks. For alternators up to 70 Amps, 83007030 Battery isolator BI 703 for three battery banks. For alternators up to 70 Amps, 83012021 Battery isolator BI 1202 for two battery banks. For alternators up to 120 Amps, 83012031 Battery isolator BI 1203 for three battery banks. For alternators up to 120 Amps,

83116025 Battery Mate 1602-IG, low voltage drop battery isolator for two battery banks. For alternators up to 160 Amps

83116035 Battery Mate 1603-IG, low voltage drop battery isolator for three battery banks. For alternators up to 160 Amps

6384010000 Industrial DC fuse 100A DIN 00 6384012500 Industrial DC fuse 125A DIN 00 6384016000 Industrial DC fuse 160A DIN 00 6384510000 Industrial DC fuse 100A DIN 1 6384512500 Industrial DC fuse 125A DIN 1 6384516000 Industrial DC fuse 160A DIN 1 6384520000 Industrial DC fuse 200A DIN 1 6381001000 Fuse base DIN 0 (max. 160A) 6381002000 Fuse base DIN 1 (max. 250A)

Mastervolt can offer a wide range of products for your electrical installation, including battery chargers, AGM- and Gel batteries, DC-switches, battery monitoring panels and DC distribution kits

See our website www.mastervolt.com for an extensive overview of all our products

4.2 SPARE PARTS

These parts are for after-sales applications only:

Part number Description

45512000 Alpha Pro II regulator for alternators models 12/90 and 12/130, 24/75, 24/110, 24/150, Bosch 12V and 24V alternators

41500500 Battery temperature sensor

48400110 Brush holder for alternator models 12/90 12/130, 24/75 and 24/110 48400150 Brush holder for alternator model 24/150

48400010 Pulley for two belts, for alternators model 12/90

5 EC DECLARATION OF CONFORMITY

Is in conformity with the provisions of the following EC directives:

2006/95/EC (Safety directive); the following harmonized standards have been applied: • EN 60950-1:2001+ A11:2004 (LVD)

2004/108/EC (EMC directive); the following harmonized standards have been applied: • EN 61000-6-3: 2007 Emission standard for residential, commercial and light-industrial environments

• EN 61000-6-2: 2005 Immunity for industrial environments • EN 61000-4-2 Electrostatic discharge immunity test • EN 61000-4-4 Electrical fast transient/ burst immunity test

2011/65/EU (RoHs Directive)

Amsterdam, 18/12/2012 Mastervolt international B.V.

Snijdersbergweg 93, 1105 AN Amsterdam, The Netherlands

Tel : + 31-20-3422100

Fax : + 31-20-6971006

Email : [email protected]