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CONTENTS
About Mastertec ... 3
Mastermyne Group ... 4
Mastermyne Values ... 5
How we manage our business ... 8
HSEQ ... 9
Industrial and Maintenance ... 10
Engineering and Technical ... 14
Fabrication and Machining ... 18
Strategic Partnerships ... 19
Why use Mastertec ... 20
ABOUT
MASTERTEC
Mastertec Industrial & Maintenance isa division of The Mastermyne Group of Companies - an Australian owned, ASX listed,
reputable contractor based in Mackay, operating
throughout Bowen Basin, QLD & NSW.
Mastertec was created to
integrate the services made
available through recent
acquisitions designed to deliver
innovative access solutions,
sustaining capital works,
projects and programmed
maintenance with the support
of Fabrication and Machining
Workshops.
Mastertec operates as a fully integrated division
of the Mastermyne Group incorporating all operating systems and corporate support
services.
The Company has been strategically grown to incorporate an extensive range of services integral to the resource sector.
This broad range is of increasing importance to clients who are looking to consolidate their out
sourced services and at the same time mitigate
risk by engaging a contractor with a proven
track record of Safety, Operational and HR and IR performance as well as systems that ensure
compliance and sustainable outcomes. Mastertec operates under three divisions: • Field Services
• Fabrication and Machining
• Engineering and Technical
Mastertec
Capability Field Services Fabrication and Machining Engineering & Technical
A cce ss So lu tio ns Pip el in e Se rv ic es Pr og ra m m ed Main te na nc e Sus tain in g C api tal Pro je ct s Pr ot ec tiv e Coa tin gs Fa br ic ati on Ma ch in in g O ns ite in st al la tio n Pr oj ec t Sc opi ng D es ig n a nd D ra ft in g Pr oj ec t M an ag em en t Mining & Minerals • • • • • • • • • • •
Oil & Gas • • • • • • • •
Ports & Marine • • • • • • • • • • Power • • • • • • Water & Waste Water • • • • • • • • • Transport • • • • •
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LONG TERM
RELATIONSHIPS
BMA
Length of contract relationship (years) 4 2 6 8 10 12 14 Peabody Anglo American Glencore Rio Tinto Vale 16+ BHP (now South 32)
For the past 20 years The
Mastermyne Group has been a
leading provider of a range of
specialist contracting services.
Today Mastermyne is listed on the ASX and
employs in the region of 800 people operating across mine sites and other locations both in
Queensland and New South Wales.
Mastermyne has an acknowledged reputation of
“doing what we say we’re going to do”. The Company has been strategically grown to incorporate an extensive range of services integral to the mining sector.
OUR VISION
OUR PURPOSE
To be a world class provider of contracting
services.
We create value for our clients, our shareholders, our
employees and the communities we work in.
Proactive & Passionate
Our team work together, are passionate about the business, are bold and encouraged to act, and take pride in what they do.
Delivering Customer Excellence
We build strong
relationships with our
customers by providing a reliable service of the highest quality.
Innovation & Continuous Improvement
We lead change to meet the needs of an evolving market and seek to improve what we do every day.
Safety Always
We are trained and competent to look
after our environment,
our workmates and ourselves, to ensure we all safely return to family and friends.
OUR V
AL
CONSUMABLES FLEET DIRECTIONAL DRILLING LONGWALL RELOCATIONS DEVELOPMENT MAJOR PROJECTS CONVEYORS VENTILATION SECONDARY SUPPORT OUTBYE SERVICES LABOUR SERVICES
EMERGENCY STRATA SUPPORT
VENTILATION DEVELOPMENT CONSUMABLES LONGWALL RELOCATIONS EMERGENCY STRATA SUPPORT DIRECTIONAL DRILLING MAJOR PROJECTS CONVEYORS SECONDARY SUPPORT LABOUR SERVICES | Page 6 |
ACCESS SOLUTIONS PIPELINE SERVICES PROTECTIVE COATINGS PROGRAMMED MAINTENANCE FABRICATION, MACHINING CIVIL, STRUCTURAL, MECHANICAL, ELECTRICAL CONSTRUCTION CONSUMABLES ENGINEERING FABRICATION PROTECTIVE COATINGS
MACHINING CIVIL, STRUCTURAL,
MECHANICAL CONSTRUCTION PIPELINE SERVICES PROGRAMMED MAINTENANCE ENGINEERING LINE BORING CONSUMABLES ACCESS SOLUTIONS DIRECTIONAL DRILLING
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HOW WE MANAGE
OUR BUSINESS
People Management
Supporting and managing our people is a key differentiator of Mastertec, we know from our extensive experience that to build a strong culture of safe and productive employees the employer has to take an active and visible role. We have proven this many times on our projects regardless of the commercial model under which we are engaged.
Business Support Systems
With Pronto, an industry regarded ERP system, as its business management system coupled with the Mastermyne Group Operating System (MOS), TM1 as a forecasting tool and INX for document control, Mastermyne Group runs an Integrated Business Management system to deliver clients complete, accurate and timely reporting for effective contract management.
HR/IR
Mastertec’s proven ability to fulfil human resourcing requirements in line with project demand means that we can be relied on even when the competition for labour is at its highest. Mastertec’s employment and industrial relations platform will promote flexible work
practices and drive a culture of safety and productivity.
Local Presence
The Group has approximately 650 personnel across the Bowen Basin based in Moranbah, Emerald, Dysart, Middlemount and Mackay.
Innovation & Value Adding
Mastertec has a continuous improvement policy which looks at delivering value adding services to our client. Innovation & Continuous Improvement is a core component of our business and can result in positive gains for our Clients.
Integrated Works Packages
Mastertec offers an integrated approach to works delivery with the following disciplines within our portfolio
- Engineering & Design
- Drafting & Document Control - Civil & Concrete
- Structural & Mechanical - Electrical & Hydraulic - Materials Handling - Commissioning
We have tradespeople in all disciplines required in resources/heavy industry installations, many cross skilled to offer optimum benefit and economy. By offering a 'self-performance" contracting
The Mastermyne Group and Mastertec have developed our own HSEQ Index which measures numerous safety
statistics, predominately leading indicators such as safe talks and hazard reporting. By linking this HSEQ Index to Senior and Project management KPIs it fosters and maintains a culture of ownership and
accountability for systems implementation. This idea is a simple tracking device that reports the level of participation in HSEQ activities.
Mastertec’s goal is to deliver safe
projects and services and to support the achievement of this goal, we have a fully integrated Health & Safety, Environment and Quality (HSEQ) Management System, AS4801 accredited.
Quality remains one of the cornerstones of the overall HSEQ Management System and ISO 9001 Quality accreditation is held across all divisions of the company.
Our Environmental Management System and Policy is certified to ISO14001
and is underpinned by rigorous Hazard Identification, Risk Assessment and Control Processes.
HSEQ
Quality ISO 9001 Environment ISO 14001 model, the client can be assured thatno interface issues arise and a seemless delivery is assured.
Project Management
Mastertec once engaged as the Contractor for the procurement, construction, commissioning and performance testing of the proposed works, sets up a specific Project Management Plan.
The Project Management Plan identifies the needs of the project and sets out how
Mastertec will structure the project to manage deliverables.
The project objectives encapsulate the following:
a) To ensure the works are performed safely, without injury/incident.
b) To make sure the plant is available by the planned date and within the agreed budget.
c) To perform the work of the highest standard and quality in the most efficient manner possible.
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Mastertec Industrial &
Maintenance incorporates
specialist contracting services
of Access Solutions, Protective
Coatings, Pipeline Services,
Programmed Maintenance,
Sustaining Capital Works &
Projects, Workshop Support and
Engineering Services.
Access Solutions
Our Innovative Access Solutions provide industrial Scaffold & Rigging
services working in the mining, ports and industrial sectors and specialise
in processing and offshore loading facilities.
Over the last 4 years Mastertec’s
field services team have completed over 700 scaffolding projects
throughout the QLD Bowen basin. Working on numerous CHPP and
Dragline Shutdowns, remediation and
maintenance works across 30 sites in the Bowen Basin.
We are dedicated to continual
improvement and implement regular training sessions to deliver
cost-effective outcomes with industry
leading safety outcomes.
Our scaffold services are available for:
• Wash Plants & Train Load Outs
• ROM infrastructure remedial works
• Draglines and shovels • Conveyor systems • Rail & Road Bridges
• Underground Mine access • Confined Spaces
We have an experienced, capable pool
of skilled scaffold builders and project managers. Our scaffold services include:
• Scaffolding Erection and Dismantling
• Certified Custom Engineered Designs
• Industrial Scaffold Safety Programs
• Suspended/counter levered scaffold
• Swing stages, Alum & mobile scaffold
• Suspended Access Systems
• Estimating, and Project Consulting and Planning including on-site Project and
Inventory Management.
We specialise in:
• Protective Coatings
• Abrasive Blasting
• Industrial Wear Packages • High Pressure Water Blasting
• Industrial Cleaning
• Heavy Machinery Painting
• Safety Painting Systems
• Dragline Construction and Maintenance Painting
• Coal Prep Plant Construction and Maintenance Painting
• Offshore Environments.
Protective Coatings
Mastertec provides a quality abrasive
blasting, protective coatings,
industrial cleaning and high pressure
water blasting service to the mining,
resources, ports and infrastructure sectors.
We have a reputation for reliability and
professionalism with a solid focus on safety. Mastertec own a large range of
equipment for both minor and major maintenance requirements and projects.
Our highly skilled workforce includes abrasive blasters, painters, industrial
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Pipeline Services
Mastertec Pipeline Services provide high quality piping systems that are designed
to the specific requirements of a client
and their project.
Mastertec specialise in Polywelding and
other piping solutions including supply, construction and installation of pipelines,
ancillary infrastructure and earthworks
for the mining, gas, water and mineral
process industries.
Our highly experienced and professionally trained personnel are capable of
supporting your site needs including:
• Cost effective and quick response
breakdown services
• Refurbishment of existing resource
infrastructures
• Installation of new infrastructure in both brownfield and greenfield project
environments.
Our Pipeline Capabilities include:
• Butt welding & electro fusion
• Small & large diameter installations
• Pit de-watering
• Pipe supply, parts & valving
• Prep plant maintenance
• Gas drainage installation & mtnce
• Slurry systems for mining operations
• Water and waste water treatment • Pump supply, hire, install and service
• Installation of explosion proof electric
submersible pumps • Mine water systems
• Sewerage bypass solutions
• Draft/fabricate skids & pontoons
• Airline installations
• Monitoring, & control systems and
telemetry.
Programmed Maintenance
Remediation & maintenance of fixed & mobile plant & infrastructure:
• Processing plants and train load outs • Shovels and draglines
• Major mining production equipment • Pipeline & water treatment plants • Waste water treatment plants • Conveyor repairs & maintenance • Industrial infrastructure maintenance • Programmed maintenance and sustaining
capital works on workshops, warehouses, bathhouses, testing laboratories,
administration, fuel & lube facilities, LV & HV wash-down facilities.
• Ports and associated infrastructure.
Sustaining Capital Works and
Projects
Mastertec’s Projects Division services the resources, oil & gas, heavy industry, ports, rail and water sectors with the aim of becoming a long term alternative for design and construction projects to these industries.
Building our reputation on strong relationships with new and repeat business clients and providing a high quality product, we will be offering proactive design development, cost planning and construction delivery.
Our capabilities for construction projects include civil, structural, hydraulic, mechanical and electrical with the design capability to be overseen by our Engineering Division.
Mastertec provide the following services:
• Electrical installation & mtnce
- Design and build - Shutdowns
- Breakdown services
- Preventative & corrective mtnce - Shift coverage
- Commissioning and testing - Hazardous area inspection
• Power Distribution Networks - Overhead & underground networks - Substation – transportable & fixed - Protection & instrumentation panels
• Automation
- Design, installation & commissioning
- PLC programming - SCADA
- Assessment reporting & compliance
management
- Documentation to ISO9001
• Instrumentation
- Installation & commissioning
- Maintenance
• Pneumatics - Site installation
• Switchboards - Main Switchboards - Main Control Cubicles - Control Panels
- Distribution Boards
• Telecommunications - Fibre Optic Network
- Copper Network • Testing
- Thermal Imaging - Test and Tag
• Project Management - Electrical
- Automation - Instrumentation
- Turn Key Projects.
Electrical Services
Mastertec Electrical is able to
provide mining and heavy industrial
clients with specific electrical
services that cover a broad spectrum
of capabilities in construction, installation, instrumentation, high
voltage and commissioning.
Engineering Services
Mastertec’s Engineering & Technical division is readily available to support your engineering requirements with a site team of industry experienced Draftsmen, Project Coordinators/Managers, and Professional Engineers.
The Mastertec Engineering division provide a range of multidiscipline engineering
and technical support services to the mining and heavy industry sectors.
Our site experienced engineering team can service all requirements from assistance in fault
finding, solution proposals, drafting services and
detailed design. • Civil • Structural • Mechanical • Electrical • Geotechnical • Environmental • Failure analysis • Detailed design • Drafting • Certification
• Project scoping &
• 3D scanning.
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Workshop Support
Mastertec Fabrication & Machining has fully equipped workshops in Gladstone and Cardiff servicing Queensland and New South Wales. Our fabrication workshops in Gladstone and Cardiff provide an extensive range of capabilities including:
• Design , drafting and manufacture
• CNC Machining, CNC Milling and manual machining
• Plate rolling, pressing, section rolling
• Material Processing
• All your fabrication needs across a vast range of materials and exotics
• Fully qualified Boilermakers and Machinists
Our workshops currently supply products to over 40 coal mines and several non-mining businesses throughout Queensland and New
Consumables
Mastertec Consumables are a supplier of a comprehensive range of mining consumables which are warehoused at our Brisbane, Rockhampton, Sydney and Newcastle facilities and offer next day dispatch on 99% of our products.
Mastertec Consumables have the ability to work with the Client and from a concept develop this into a safe, robust working product by utilising our drafting and workshop capabilities.
Mastertec are a leading supplier of Calcium Chloride (salt), Quick Drive Cement, Aquacrete,
Geosorb and Mesh to the industry with distribution warehouses in both Brisbane and Sydney.
Mastertec work closely with
suppliers allowing timely
deliveries to meet the needs
of customers and have
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STRATEGIC
PARTNERSHIPS
McConnell Dowell – Mastermyne Joint Venture
McConnell Dowell & Mastermyne have formed a highly capable team to deliver Infrastructure projects in the resource sector. The MDMJV unites the respective strengths of one of Australia’s leading civil construction contractors in McConnell Dowell and the specialty contracting services of Mastertec, A Mastermyne Group Company.
• Expertise in civil, marine, electrical, mechanical, pipelines, rail, tunnel and underground construction
• Mix of local knowledge and Australia wide experience
• Strong financial position and defined project execution procedures.
Mastertec - Xylem Partnership
Xylem, with Mastertec's installation capabilities, we can provide: • Pipeline and pumping installations
• Highly efficient pumps, for transport, de-watering & boosting • Sensors for water quality, leaks and waste
• Efficient wastewater pumps and M&C (Monitoring & Control)
• Process optimization, treatment equipment, environmental monitoring • Water reuse, desalination technologies
• Flood monitoring, drainage and pumping systems, and de-watering services • Pump servicing & repairs.
Other Strategic Alliances include:
Mastertec/CSE - Electric Motors & Componentry Supply and Install Mastertec/Nepean - Conveyor Design and Install
Mastertec - Xylem Partnership
Xylem, with Mastertec's installation capabilities, we can provide: • Pipeline and pumping installations
• Highly efficient pumps, for transport, de-watering & boosting • Sensors for water quality, leaks and waste
• Efficient wastewater pumps and M&C (Monitoring & Control)
• Process optimization, treatment equipment, environmental monitoring • Water reuse, desalination technologies
• Flood monitoring, drainage and pumping systems, and de-watering services • Pump servicing & repairs.
WHY USE
MASTERTEC?
Project Execution
and HSEQ systems to support large projects History of long term Client relationships and repeat contracts Highly experienced personnel identified and
available for the project We can point to projects with excellent safety performance Significant track record in resourcing large scale projects Demonstrated Recruitment and Retention Processes Business:
Mastertec Industrial & Maintenance Pty Ltd Level 1 Riverside Plaza 45 River Street Mackay QLD 4740 e: t: f: [email protected] (07) 4963 0400 (07) 4944 0822 ABN: 80 144 047 263 www.mastertec.com.au Contacts: Russell Fry 0409 346 692 Business Development Manager Terry Bauld 0427 499 074 Senior Manger Projects Ian Walker 0409 245 014