®
SBF ScreenMax™
Bending
Glaston is your glass processing technology One-Stop-Partner providing Bavelloni, Tamglass and Albat + Wirsam products and services.
Software solutions
Pre-processing
Heat treatment
Post-
processing
Service solutions
Tamglass is known as the reliable brand for safety glass
ma-chinery for the architectural, solar, appliance and automotive
glass industries. Tamglass has delivered over 2,000 safety
glass production lines to more than 70 countries during its
close to 40 years of operation.
Tamglass is a trademark of Glaston corporation. Glaston is the
leading supplier of high-quality glass processing technology.
Its customer service network is the largest in the glass
pro-cessing industry, with over 30 local units around the world.
Glaston Corporation is a solid, growth-oriented technology
company listed on the NASDAQ OMX Helsinki Ltd’s Mid Cap
List.
Comprehensive expertise
in safety glass processing
Glaston’s
One-Stop-Partner solutions
Glaston is your One-Stop-Partner for glass processing technology offering wide range of machines and services under brand names Albat+Wirsam, Bavelloni and Tamglass. Whether the request is for a single machine, produc-tion line or complete factory with production control, completed with the best service network and pre-processing tools, we have the right solutions for you to choose from.
Automatic serial
bending system
The glass pairs are positioned on a ring mould. After pre-pro-cessing in the furnace the glass pairs go through a pre-heating– bending–annealing process. The end result is a shape-accu-rate, annealed pre-form of high optical quality, ready further processing in the laminating phase.
Flexible product
range
Two different capability options, two alternative wagon sizes and maximum bending depths, and three furnace lengths are avail-able to provide the best possible solution for the requirements of each customer.
Flexible production
for changing needs
All SBF ScreenMax™ bending furnaces feature automatic, comprehensively program-mable bending, a clear user interface, integrated systems for controlling glass support and counter weights movement as well as loading/unloading section concept designed for high-level ergonomics.
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Tamglass
We are at your service
Glaston seeks to establish long-term business relationships through highly professional services prior to, during and following delivery. Our Service Solutions has established itself in several locations around the world in order to serve customers locally with a variety of services and products.
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opyright © Scania C
V
SBF Screen Max
TM
-Solution for bending large
high-quality windscreens
SBF Screen Max
TMadvantages at a glance
1) Automatic bending with pyrometer control. 2) In the bending section the heaters are
located inside of a groove for efficient heat focusing. The system is far superior compar-ing to a system with open coil heaters. 3) Automatic centre support and automatic
wing triggering system provided as a stan-dard feature.
4) Easy access to the mould and glass in load-ing/unloading position.
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Tamglass
Image 01
In the loading/unloading position the mould is easily accessible.
01 02 03 04
Image02
Vertical movable heating elements at bending section (optional).
Image 03
The PLC and user interfaces enable user friendly operation, collection of production data, connec-tion to the factory control system, maintenance monitoring, remote on-line service and many other features.
Image 04
HEAT FOCUSING AT BENDING SECTIONS Groove-fitted heating elements at top and sides for precise heat focusing, low scatter radiation and easier shape control.
Superior user benefits of
SBF ScreenMax™
Main components
NFurnace frame out of welded steel profile and sheet metal covering.
NSections for pre-heating, bending and cooling.
NMould wagons with observation windows on three sides, equipped with detachable front wall for mould extraction at loading/unloading.
NAutomatic glass middle support system at the bending section (AMS), patented.
NAutomatic wing triggering system for enhanced bending control.
NBottom heaters at the mould wagons with connection to mains at all pre-heating and bending sections.
NConnetion for mould heaters (MHC).
NWagon lifters at loading and bending sections.
NChain drive system with stationary rollers for horizontal wagon movement.
SBF ScreenMax™ is designed for serial bending of large bus windscreens. Built-in features include a sophisticated bending control by means of multiple pyrometers, groove fitted bending heaters for accurate heat alignment, automatic glass middle support and wing triggering systems. Mould wagons are insulated all around and equipped with bottom heating elements. Enhanced loading ergonomics is achieved by means of the detachable front wall of the wagon and a motorized arrangement which allows extracting of the mould and glass totally out of the wagon for free access from all sides during the loading/unloading procedure.
N Electrical control cabins.
N Internal wiring.
N Complete set of manuals for operating and maintenance. Installation supervision with operation and maintenance training.
N Layout design for customer’s factory.
Succeed
in glass processing
Glaston offers the widest customer service network for the glass processing industry. We are committed to serving you efficiently, no matter what the continent or time zone - and in most cases in your own language. Our expertise as original equipment manufacturer offer you improved perfor-mance and machine availability through deep knowledge of machine operation and processes. To guarantee your fluent and continuous production Glaston Service Solutions provide services including spare parts, service agreements, service work, training & consultation and machinery upgrades throughout the lifetime of your machinery.
N Pneumatic system with actuators.
N Pyrometers and thermocouples for controlling of the glass and air temperature. Total 5 pyrometers.
N Complete PLC-system for controlling of the movements, of the glass and air temperature and of the heating elements.
N A PC-based operator interface with graphic colour display for creating, storing and manipulating of the bending programs.
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Tamglass
Capability options
OptiShape 1
NHeating elements in bending section divided in 3 individually controlled parts.
OptiShape 2
NHeating elements at the bending section divided in 5 individually controlled parts.
Other options
NLoading/unloading manipulator (GLM).
NRing mould (RM).
NSet of vertically movable heating elements at the bending section.
NAdditional pyrometers.
N8-pin lifter
NCARE - Glaston Care maintenance and consultation contract with remote online service ROLSTM.
*) for operation with mould heaters add 36 kW **) without electrical cabin
***) with movable heaters 3,7 m in capability options OS1 and OS2 Max glass width (A): Mold space width (W) minus approx. 200 mm Max glass length (B): Mold space width (L) minus approx. 300 mm Max bending depth (H): Approx. 500 mm
Furnace type Capacity (units/8h) Typical output for 3+4 mm (units/8h) Mould space LxWxD (mm) Connected power *) (kW) Total length **) (m) Total height ***) (m) Total width (m) SBF ScreenMaxTM 2434-1/2-6 OS1/OS2 21-32 24 2400x3400x650 504 12,3 3,3 5,1 SBF ScreenMaxTM 2434-1/3-8 OS2 26-40 29 2400x3400x650 636 15 3,3 5,1 SBF ScreenMaxTM 2434-1/4-10 OS2 31-48 34 2400x3400x650 714 17,7 3,3 5,1 SBF ScreenMaxTM 2736-1/2-6 OS2 21-32 24 2700x3600x650 567 13,4 3,3 5,3 SBF ScreenMaxTM 2736-1/4-10 OS2 31-48 34 2700x3600x650 815 19,3 3,3 5,3 2700x3600x800 available on request Main dimensions of the Tamglass SBF ScreenMaxTM
Utilities supplied by
the Buyer
N Electric power supply (national standard).
www.glaston.net
®
SBF Scr
eenMax EN printed 11/2008 PI#13617/HKP
SUSTAINABLE
GLASS PROCESSING TECHNOLOGY
Glaston takes into account the entire lifecycle of its machines. One key issue is to design and manufacture the constructions to tolerate heavy use. Upgrades and relocations also extend the lifetime of the machine in the market place.Special attention has been paid to the recyclability of materials, particularly to wearing components and parts.
