Transparency in Supply Chains
Rob Allan
© 2013 IBM Corporation © 2013 IBM Corporation
Benefits of transparency
IBM’s road to transparency
How to achieve transparency
IBM Confidential
2
Why is transparency so difficult
What is transparency
What is transparency
Concept of supply chain transparency began in 1904
• Upton Sinclair spent two months uncovering details about the
meat-packing industry, which he portrayed in the classic book The Jungle
• Food and Drug Act and Meat Inspection Act set stage for early
transparency
• More than a century later; multi national, complex supply chains face
massive risks associated with transparency: supplier labor practices,
corruption, environmental, quality, etc
• California Transparency in Supply Chains Act of 2010
Definition of transparency: driving visibility of information across the
extended supply chain for the purposes of improved efficiency and
compliance
© 2013 IBM Corporation © 2013 IBM Corporation
Importance of Supply Chain Visibility
The collective insights from 400 Supply Chain Executives identified
five major challenges and
Visibility was No.1 – IBM CSCO Survey
Based on responses of “to a very great extent” and “to a significant extent”
IBM Confidential
4
Importance of Supply Chain Visibility
COST CONTAINMENT SUPPLY CHAIN
VISIBILITY
RISK MANAGEMENT INCREASING CUSTOMER GLOBALIZATION
DEMANDS
55%
70%*
60%
56%
43%
Supply chain visibility is inhibited by a lack of
capabilities and an unwillingness to collaborate.
Customers are continuing to demand more: right product, right place, right time, right price,
sooner. Process, data and technology are
identified as the roadblocks to good risk management, yet they
are the key enablers.
Lead times, delivery and quality are top challenges – however,
globalization has been a benefit for the leaders. Fighting integral costs as
such might be futile, but being flexible can create cost savings elsewhere.
Visibility is the keystone of Smarter Supply Chain, driving analytics & collaboration, and
enabling resolution of major challenges facing today’s supply chains
Collaboration &
Analytics
(intelligent)
Orchestration
(instrumented)
Execute seamlessly across internal supply chain processes
Share information to optimize joint responses to changing conditions
* Percentage of Supply Chain Leaders who report this challenge impacts their supply
Visibility
(interconnected)
Analyze and predict the trends and risks that impact your supply chain
Determine the optimal response to changing conditions
Expose supply chain information from multiple disparate systems
Identify and respond to the events that impact your operations or your trading
partners
© 2013 IBM Corporation © 2013 IBM Corporation
Companies need to manage constantly changing conditions &
visibility across fragmented and multi-partner enterprises will help
6
Lack of visibility into supplier
inventory leads to stock outs,
late/expedited shipments, quality
issues, etc.
Inability to receive timely, accurate
demand signals leads to stock outs,
excess/obsolete inventory, higher
cost, lost revenue, and poor
customer satisfaction.
Lack of timely information on
forecast, supply, or customer orders
results in additional costs such as
premium routing or redistribution
Lack of visibility and timely
information lengthens the
cash-to-cash cycle, reducing profitability
Source: Line56 2003
Sales & Operations
Planning Process
Lack of visibility into changing
supplier commits can lead to
inaccurate customer
commitments or financial
projections
Features of a Transparent Supply Chain
© 2013 IBM Corporation © 2013 IBM Corporation
Benefits of transparency
IBM’s road to transparency
How to achieve transparency
IBM Confidential
8
Why is transparency so difficult
What is transparency
Why is Transparency so difficult
Cultural Hurdles
• Organizational silos are not comfortable sharing information
• Providing real time visibility across supply chain will affect a corporate
management system
Data
• Rare to find a business with enterprise applications that include data
structures to support transparency
• Assessing >50 companies to examine potential for implementation,
significant data effort necessary to enable a transparency initiative
Less control over external parties
• Suppliers
• resellers
Business Case
• Subtle benefits and longer lead times counter to attractive business
© 2013 IBM Corporation
Transparency among all stakeholders will require change [shift]
in cultural paradigm and renewed team work
10
Together we will have to develop the
willingness to share data that will
enable the use of information as a
collaboration tool and not a power tool
We will have to undergo a culture shift
to stop spending time to manipulate
data before consumption of others
We will have to unite and work as ONE
team as TSC will necessitate working
across traditional process boundaries
If you believe in TSC, you will have to
believe in this culture [shift]
We will need support from our senior
leadership team to cascade this
message through your entire teams to
increase the speed of TSC
implementation
IBM Confidential
Benefits of transparency
IBM’s road to transparency
How to achieve transparency
Why is transparency so difficult
What is transparency
© 2013 IBM Corporation © 2013 IBM Corporation
IBM Confidential
12
How to achieve transparency
Lay a foundation for success
• Metric alignment
• Data integrity
• Understand the predictive and responsive objectives of transparency
Organizational Change Management
• Secure stakeholders and define objectives
• Alignment on project mission and requirements
Select a platform and tool that aligns with objectives
• Enterprise wide solutions
• Point solutions
• Supply side and demand side
Implementation
• Start small and build on lessons learned from initial deployments
• Focus on high profile business issues
© 2013 IBM Corporation © 2013 IBM Corporation
Benefits of transparency
IBM’s road to transparency
How to achieve transparency
IBM Confidential
14
Why is transparency so difficult
What is transparency
While challenging to quantify, improved transparency will yield
benefits across the entire supply chain
Real time order
status visibility and
exception alerts
Credibility and reliable
information
Increased customer
satisfaction levels as they
have better access to order
status
Improved visibility
– finished goods
inventory
Better service level
commitments
Order status notifications
Transparent
operations
management
Issues / risks identification
Assess impact to supply
chain
Next best action initiation
Alert / exception driven
Single version of truth
Geo spatial & other
visualizations
Global Level KPIs
with drill downs
Mobile App for alerts
Suppliers
Effective supplier
collaboration
Reduced inventory levels
and operations cost
Improved sharing
information and
collaboration
Clients
Business
Partners
IBM
© 2013 IBM Corporation © 2013 IBM Corporation
IBM Confidential
16
Benefits of transparency
IBM’s road to transparency
How to achieve transparency
Why is transparency so difficult
What is transparency
© 2014 IBM Corporation
IBM is undergoing an analytics-led, technology-enabled supply chain
transformation
Globally Integrated
Enterprise
Smarter Supply Chain
Enterprise efficiencies
Streamlined Global
processes
Information sharing
Advanced Analytics,
Optimization, Big Data Mgt
Supply Chain Visibility
Multi-enterprise supply chain
transformation
Evolving Supply Chain Management from cost center to value center…
New Era Supply Chain
Reinvention
Watson-enabled cognitive
analytics
Supply Chain Transparency
Data Driven /Digitally
Executed
Cloud, Mobile, Social
Business
Impact
2013 Cash Collected
: $99B
2013 Managed Spend :
$53B
>20K
Employees in
70
countries
$7B
in procurement saving annually
18K+
suppliers connected online
>96%
of invoices are electronic
32
Smarter Analytics projects
Over
3.9M
visits to eTools
Intelligent Operations & Resolution Center
• Leverage Systems of Record,
unstructured data, and automate
manual processes.
• Manage exceptions from the Supply
Chain. Order churn, forecast
inaccuracy, supplier shortage, as
well as prioritize capacity and
available supply
• Get the right information to the
right people at the right time.
Enable optimized decision making.
Get data
from manufacturing,
procurement, fulfillment,
logistics, operational
management systems
Visualize, analyze
Key Performance Indicators,
statistics to see the trends,
report on different performance
metrics
Automate, notify
automated alerts, facilitates
intra- and inter-company
business process and data
collaboration
TSC is the system of engagement initiative that will leverage data,
apply automation & analytics and drive business insights
© 2013 IBM Corporation © 2013 IBM Corporation
IBM’s vision is to provide visibility across existing applications
and data sources to create a predictive and smarter supply chain
Global Level SC IOC*
Brand & Site Level SC IOC*
QEWS
CPMT
IBM Buy Analysis Tool (iBAT)
Detect Analyze Decide Act
Global Control
Tower
Brand Control
Tower
Site Control
Tower
Supplier Window Business Partner Window Client WindowClient Window (OSOL)
* Intelligent SC Operation Center
IBM Confidential
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New SC Transparency
FROM
To
Manually query data
from multiple sources and
consolidate information
Access information through
single framework receiving
Need-to-know (alerts) &
Want-to-know (drill down)
Spend time on data gathering
and data preparation
Focus on working
issues & opportunities
Measure results
after the fact
Predict and act
to optimize client experience
Pre-selected & filtered information
One version of the truth
Communicate with
colleagues, suppliers &
partners in predefined
schedules
Collaborate continuously and in
real time across business
units, with suppliers and
partners
© 2013 IBM Corporation © 2013 IBM Corporation
TSC will provide a feature-rich operations center to enable
visibility & collaboration among all major stakeholders
Key Benefits
End to end data visualization,
streamlined operations, workflow
with automated alerts will help with
higher response speeds and
reduce overall risk
Creation of a cross brand smarter
value chain with predictive and
prescriptive business intelligence
Tracking & prediction of order
progression will improve quality
and client satisfaction levels
ROI between 3X to 5X
Intelligent Operations Center
Global Consolidated View Brand/BU
Site
Partner/Clie nt Visibility into real
time order status
will build credibility
and drive higher
client satisfaction
Alert-driven model
will provide clients
key order
information to
manage their
critical operations
Frequently updated
and accurate
demand forecast
Effective
collaboration and
SC management
Lower cost of
operations
Ability to provide
better service levels
to IBM and clients
Improved order
forecast and sales
visibility to
effectively manage
finished goods
inventory
Consolidated
information framework
– one version of the
truth, actionable alerts,
drill-down capability
Initiates recovery
either automatically
(self-healing, resilient
SC) or through next
best action and
decision feedback
IBM Confidential
22
Demand
Prediction
Supply Chain Visibility
for informed Clients,
Partners, & Suppliers
SC Risk
Alerts
Plug & Play
Transparency
Framework
Supply Chain Big
Data in the Cloud
Business Rules &
Intelligence to direct
people to critical
Information
Analytics &
Automation
T-shaped
Supply Chain
skills
Clear to Build
Prediction
Alerts sent onto
mobile devices
Real Time Order Information
Transparent Supply Chain
Crit Sit Alerts
Demand Mgmt
Demand Shaping
Online Order
Progression
Control
New Roles in an E2E
Deep
Analytics skills
Quality
Alerts
Hub Health
Analysis
Partner
Collaboration
© 2013 IBM Corporation © 2013 IBM Corporation