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How to Minimize Your Manufacturing Floor Costs

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(1)

You

can’t fix

what

you can’t

see

.

MSC INVENTORY MANAGEMENT FOR MRO & METALWORKING HOW TO SAVE MILLIONS IN

(2)

Today’s manufacturers have a big opportunity when it comes to indirect costs — those unseen and unplanned costs every manufacturing floor faces such as excess inventory, lost productivity and expediting costs. That’s because there is an estimated $145 billion of maintenance, repair and operations (MRO) inventory sitting hidden inside companies all over the U.S. Nearly 70% of it will never be used.

That’s $100 billion in waste.

But it doesn’t have to be this way. With the right tools, you can uncover your idle, non-working inventory costs to save time and money, and keep your operations up and running, and competitive.

(3)

We think of direct and indirect costs like the

garage and attic of a house.

Direct materials are like the garage. It’s core

to your operations, everyone sees it and it gets

a lot of use every day. The industry cleaned the

garage by squeezing costs out of those direct

materials that go into your end product.

Indirect materials are like the attic — that

hidden part of the house no one wants to think

about. Like the attic, indirect materials can

be overwhelming. They are important, but

involve thousands of suppliers, millions of SKUs,

and unpredictable and fragmented spend.

(4)
(5)

We help you gain visibility to take cost and

complexity out of your supply chain to get

the most value from your assets. You can

develop lean processes for continuous

improvement and can pump realized savings

back into your business.

To gain the visibility

you need, you can:

Look

for time

Use technology

as your flashlight

Get another

set of eyes

(6)

Line speed is up

by 50%, tool use

is down by 57%.

Total savings

are estimated at

$335,000/year.”

(7)

Leaner supply chains drive shorter lead times, faster speed to market and more new product introductions. All of this means faster time to profit and a flexible supply chain to manage dynamic customer demands. With MSC’s ControlPoint Inventory Management solutions, you gain a clear view of what you have, where those items are in your operation, and how and when they’re being used.

Our team can suggest alternate tools or additional training to increase your return on investment. You save time, eliminate unnecessary work and overbuying, and can better manage consumption because individuals are accountable for what they use. You can also make sure critical items are available when they’re needed without over-stocking items you don’t need on hand.

Look

for time

.

When you squeeze time out of

your supply chain, you become leaner,

more productive and more flexible.

(8)

Handheld scanning

through vendor

managed inventory,

a vending solution

and consolidating

purchases make it

easier to ‘see’ and

manage inventory.”

(9)

Using technology will save you time and money— from loading bar-coded package labels with information for easier tracking and order accuracy to online ordering and streamlined procurement.

Our solutions generate easy-to-use reports that allow you to see who is using what, when they’re using it and where to build in accountability and help manage consumption. On average, our customers reduce consumption by 25% or more.

Technology can shine a light on your tooling

and indirect materials so you can better see and

manage the total cost of your inventory.

Use

technology

as your

(10)

RE SU LTS Greatly improved productivity and profitability, and more than $170,000 savings in the production of tubes, button covers and linkage components — making WSM more competitive

They study our

processes and

pain points—and

with every tool they

recommend—and

with every technical

suggestion they

make—we trust

them even more.”

John Condoleon

(11)

We help you gain a clear view of your inventory by serving as an extension of your MRO supply chain and help keep it running smoothly, efficiently and cost-effectively. We get to know your business, review your practices and walk your production floors to recommend

ways to shave time from your processes and drive breakthrough productivity improvements. Many tap MSC for our unparalleled metalworking expertise, depend on the product brands we carry, and take advantage of our quick delivery of more than 1 million products.

A good partner helps you see the bigger picture.

When it comes to taming indirect costs, strong

partnerships and productivity go hand in glove.

Get

another set

(12)
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We help you take cost out of your

production environment through

best practices.

We carry vast inventory so you don’t

have to and guarantee next-day delivery

for just-in-time efficiency. We help you

get to market faster because you are

able to leverage our supply chain.

We help you run a better business

at a lower cost because we focus

on the hidden costs and inventory

management challenges of MRO

and metalworking materials.

(15)

Vending to offer a clear view of your inventory supply chain. Easy-to-use reporting gives you the insight you need to monitor what’s being used so you can run your business more efficiently with solutions that provide breakthrough productivity improvements, lower overall spend and better manage inventory levels to free up capital to invest in the business.

Vendor Managed Inventory

that cuts procurement time and ordering costs. From the production floor to the tool crib, you maintain full control of the ordering process and your spending levels. We are on site regularly to keep your inventory levels in check and to conduct scans to replace inventory, as needed.

Customer Managed Inventory

that lets you take control of replenishing commonly used MRO and metalworking items electronically by scanning parts yourself and ordering online 24x7.

eProcurement to help you cut costs and become more productive by doing business electronically.

Inventory Management Software that is our standalone crib management software to track inventory levels as well as incoming and outgoing product from the crib to the plant floor.

Onsite Services where, when appropriate, we place associates on site to manage inventory for the customer, and in some instances, provide an onsite store.

With ControlPoint Inventory Management solutions, we help you turn your supply chain into a competitive advantage. Continuously.

We start with a Business Needs Analysis to understand your business and recommend ways to save time and streamline processes. We document projected savings. Because our experts come from the shop floor, we draw on our years of supply chain management experience and metalworking expertise to customize a solution for your business through one or a combination of:

(16)

Based on more than 70 years of experience, we understand MRO supply chains and how to use them effectively. We’ll help you tame your indirect costs to keep your operations up and running, cost-effective and competitive. We back our work with experienced technical support and more than 1 million items. To start driving productivity and cost savings today, please call us at 1.800.860.3200 or visit us at

mscdirect.com/controlpoint.

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