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Material and Process Solutions. For Notebook Computers

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Material and Process Solutions

For Notebook Computers

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Case Assembly

Component Assembly

Display Assembly

3M™Laminating Adhesive provides long-lasting bond performance and easy application.

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3M™Optically Clear Adhesive offers excellent clarity and adhesion for display screens and other applications requiring a see-through bond.

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Bar code on 3M™Thermal Transfer Label Material stays accurately readable for the expected life of the component.

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3M™Laminating Adhesive bonds polycarbonate thermal transfer labels to equipment.

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Proven for reliability, functionality, and productivity

Nameplate Attachment

Display Screen Assembly

Tracking Label

Certification Label

Identification

Flex Circuit Assembly

3M™Adhesive 200MP Hi-performance Acrylic family, 3M™VHBTapes, and light cure adhesives provide excellent adhesion to plastic materials and good thermal shock resistance.

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Small Parts Bonding

3M™Protective Tape over the display helps prevent scratches and marring during assembly and shipping.

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Display Screen Protection

3M™Anisotropic Adhesive Films provide high adhesion and electrical conductivity for fine pitch display interconnect.

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Flexible Circuit

Interconnection

For conformable, durable protection, 3M™Polyurethane Protective Tapes cover flexible circuits with a tough surface.

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Flexible Circuit

Wear Protection

Building on technologies and global talent, 3M’s mission

is to become your first choice for next generation design,

process and material solutions to help you improve your

notebook in many ways: aesthetics, thermal management,

acoustics, interface reliability, ruggedization, weight, and

profile. Call our global Notebook Computer support team

for details on how we can help reduce your speed to market

and increase your supply chain agility at a competitive cost.

A variety of 3M™Tapes are available with such features as high strength, Z-Axis conductivity or thermal conductivity.

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Flexible Circuit Rigidizing

3M™Bonding Film combines hot melt speed and the precision fit of film to bond metal and plastic.

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Cover Attachment

3M™Plastic Bonding Adhesive 2665 sets like a hot melt adhesive but with long open time for assembly of parts requiring a thin bond line.

4

Small Parts Bonding

3M™Dimensional Graphics attach on contact and offer a choice of colors and textures in custom dimensions.

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Graphic Impact

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PCB Assembly

Die-cut 3M™Electrically Conductive Adhesive Transfer Tapes allow small, thin shields in tight areas, or large easy-to-apply shields. Also provide excellent adhesion for insulator attachment.

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3M™Foil Tapes help shield incoming and outgoing EMI. Easy application. Long term aging.

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3M™Bonding Film makes a high strength bond in seconds with heat for assembly of stainless steel lids to connectors and plastic frames.

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Durable 3M™ Thermal Transfer Label Materials identify PC cards.

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3M™Water Contact Indicator Tape changes from white to red after wetting to assist warranty claim resolution.

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Before

After

Die-Cut EMI Shielding

EMI Shielding Tape

PC Card Assembly

PC Card Label

Water Contact Indication

Flat Panel Display Assembly

Protection

EMI Shielding Attachment

Thermal Management

PC Card

Process Solutions

34 3M™High Temperature Thermal Transfer Label Material is designed to withstand harsh processes during printed circuit board assembly, including wave solder and reflow.

PCB Tracking Label

16

3M™Non-Silicone High Temperature Masking Tape 5563 is designed specifically for masking gold-plated fingers and selected board areas at up to 260°C.

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High Temp Masking

3M™BumponProtective Products bond on contact to the base and help protect work surfaces from scratches.

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Surface Protection

To mute and cushion lid closing, custom-shaped 3M™Bumpon™ Protective Products attach to the inside of the lid with light thumb pressure.

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Lid cushioning

Thermally-conductive Potting.

Low viscosity 3M Thermally Conductive Epoxy readily covers and permanently stabilizes components while providing a thermal path for heat dissipation.

Personal Service, In-depth Expertise

Anywhere in the world, you can rely on 3M for support in applications engineering that includes product evaluation and equipment feasibility and sourcing. 3M™Anisotropic Conductive

Adhesive Film provides permanent low electrical resistance bond for flex/PCB interconnection.

3M™Scotch-WeldEpoxies and Jet-melt™Hot Melt Adhesives apply easily to strengthen and secure wires to resist strain and breakage.

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Stabilization and Tacking

Tamper Indicating

Warranty Label

3M™Destructible Vinyl Label Material shows tampering and makes label non-transferable.

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Applications and general properties of 3M products for notebook computers

Application Unique Application Needs Product Family/Description Product Choices Thickness (mm/inch) Color

Note: The technical information and data on this page should be considered representative or typical only and should not be used for specification purposes.

Continued on back

1. Case Assembly

Permanent attachment of graphics Excellent adhesion to plastic case. Good 300LSE and 200MP Adhesive Families 9495LE 0.17 (0.007) Clear and nameplates thermal shock resistance 3M™ Double-coated Tapes and Adhesive Transfer Tapes 467MP/468MP 0.05 (0.002) Clear 3M™ Bonding Films 615 0.06 to 0.30 Yellow

(0.002 to 0.012) Bond metal cover to plastic Immediate handling strength; cure to 3M™ Scotch-Weld Structural Adhesives DP-810 NA Beige for aesthetics structural strength 3M™ Bonding Films 615 0.06 to 0.30 Yellow

(0.002 to 0.012) Bond battery casing Immediate handling strength; cure to structural 3M™ Plastic Bonding Adhesive 2665 NA Clear

strength to replace ultrasonic welding

Rigidize casing Consistent strength that can replace screws 3M™ Plastic Bonding Adhesive 2665 NA Clear and ultrasonic welding; fast set time 3M™ Bonding Films 615

3M™ Scotch-Weld Structural Adhesives DP-810

Vibration dissipation and noise Excellent adhesion properties; more solid 3M™ Damping Foil 2552 0.375 (0.8) Silver reduction of case sounding equipment 3M™ Damping Polymers 242FO2 0.05 (0.002) Clear AM602 0.08 (0.003) White Cooling fan vibration damping with Reduce acoustic noise 3M™ VHB™ Tape 5925 0.64 (0.025) Dark gray die cut parts bonded to housing 5952 1.10 (0.045) Dark gray 4936 0.64 (0.025) Dark gray 4941 1.10 (0.045) Dark gray Seal out dust and moisture, Easy application 3M™ Single-coated Foam Tape (urethane) 4104 0.08 (0.003) White cushion and help reduce sound 3M™ Single-coated Foam Tape (vinyl) 4504 0.22 (0.008) Black

2. Component Assembly

Bond small parts Adhesion to plastic case and good thermal 300LSE and 200MP Adhesive Families 9495LE 0.17 (0.007) Clear shock resistant for permanent bond 3M™ Double-coated Tapes and Adhesive Transfer Tapes 467MP/468MP 0.05 (0.002) Clear 3M™ Bonding Films 615 0.06 to 0.30 Yellow

(0.002 to 0.012) Attach gasketing material Easy to apply; reliable seal 3M™ High Performance ATT, DC Tapes 9786 0.14 (0.006) Clear

9832 0.12 (0.005) Clear Micro rigidizing of components for Clear, fast, light curing, non-sag 3M™ Light Cure Adhesives 1214 NA Amber protection

3. Display Assembly

Display screen assembly requiring Excellent clarity and adhesion 3M™ Optically Clear Adhesive 8141/8161 0.03 (0.001) Clear

see-through bond 8142 0.05 (0.002) Clear

Help prevent scratches and marring Low surface resistance 3M™ Protective Tapes and Protective Overlaminates 2K05E (notebook) Clear of monitor screen during assembly (less than 1.0x10^13 ohm), no adhesive 2K25EO (desktop) 0.02 (0.0008) Orange and shipping residue, no ghosting at high temp and humidity

Bond bezel into LCD panel Gap filling ability of liquid with no surface 3M™ Scotch-Weld Structural Adhesives DP-810, DP-8010 NA Beige prep and quick set time

Optically clear protective layer See-through bond and adhesion 3M™ Optically Clear Adhesive 8141/8161 0.03 (0.001) Clear on touch panel display screen 8142 0.05 (0.002) Clear

3M™ Printable Liquid Adhesives 7533 NA Translucent

4. Flex Circuit Assembly

Electrically conductive bond between Lower temperature, faster bonding at lower 3M™ Heat bonded Anisotropic Adhesive Films 7313, 7303 0.30 (0.012) Translucent flexible and rigid circuit boards cost. Replace solder. Lead free 5460R 0.16 (0.006) Translucent Flex circuit rigidizing High strength, Z-Axis electric conductivity, 200MP and 100 Adhesive Families 467MP, 468MP 0.05 (0.002) Clear

vibration damping, thermal conductivity. 3M™ Adhesive Transfer Tapes 966 0.05 (0.002) Clear Excellent adhesion to various metals and 3M™ Bonding Films 615 0.06 to 0.30 Yellow high surface plastics (0.002 to 0.012)

Cover flex circuits for durable Tough, conformable surface 3M™ Polyurethane Protective Tapes 8671 0.34 (0.014) Clear protection

Interconnect flexible circuit to flex Fine pitch (75 micron) interconnection 3M™ Heat bonded Anisotropic Adhesive Films 5552R 0.08 (0.003) Translucent or glass with electrically capability. Replace solder which can cause

conductive adhesive bridging; lead free

5. PCB Assembly

High temp and solder masking Non-silicone tape designed specifically for 3M™ High Temp Masking Tapes 5563 0.08 (0.003) Amber masking gold plated fingers and LGA

pads for soldering process

Track PC boards through assembly High temperature resistance, bar code 3M™ High Temperature Label Materials 3922 0.05 (0.002) Matte white processes printable, adhesion to polymide 7812 0.05 (0.002) Matte white Component bond rigidizing, Speed of assembly vs silicone adhesives. 3M™ Jet-melt™ Adhesives 3748 Off-white and wire tacking Good electrical and electronic properties. 3748VO NA Light yellow

6. Identification

Bar code and text for inventory Cost effective thermal transfer printable, 3M™ Thermal Transfer Label Materials 7815 0.08 (0.003) Matte white control and owner identity adhere to many surfaces for life with 310 Adhesive Family 7816 0.08 (0.003) Gloss white of product 7875 0.08 (0.003) Matte platinum

OFM 0402 0.08 (0.003) Gloss white OFM 1302 0.08 (0.003) Matte silver Bar code graphic and text for Low cost, general purpose thermal 3M™ Thermal Transfer Label Materials OFM 1902 0.08 (0.003) Matte white inventory control and owner identity transfer label material for life of product OFM 0402 0.08 (0.003) Gloss white Certification, Instruction, Thermal transfer printable, adhere to 3M™ Thermal Transfer Label Materials 7871 0.11 (0.004) Gloss white or Marketing label difficult surface for life of product with 350 Adhesive Family 7868 0.09 (0.003) Gloss white 7872 0.11 (0.004) Matte platinum Recyclable label Thermal transfer printable, recycling compatible 3M™ Recycling Compatible Label Material 8000 20 (0.08) Matte white

with PC, ABS, HIPS

7. Protection

Protect desktop from scratches from Excellent adhesion. Color match to housing 3M™ Bumpon™ Protective Products Custom From 1.6 (0.063) height Clear, standard,

equipment. Provides damping and custom

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Contact 3M for the experience of 100 years of solutions for your design and production challenges.

PRODUCT USE: All statements, technical information and recommendations contained in this document are based upon tests or experience

that 3M believes are reliable. However, many factors beyond 3M’s control can affect the use and performance of a 3M product in a particular

application, including the conditions under which the product is used and the time and environmental conditions in which the product is expected

to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to

determine whether it is fit for a particular purpose and suitable for the user’s method of application.

WARRANTY AND LIMITED REMEDY: Unless stated otherwise in 3M’s product literature, packaging inserts or product packaging for

individual products, 3M warrants that each 3M product meets the applicable specifications at the time 3M ships the product. Individual

products may have additional or different warranties as stated on product literature, package inserts or product packages. 3M MAKES NO

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A

COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. User is responsible for determining whether the 3M product is fit for a particular

purpose and suitable for user’s application. If the 3M product is defective within the warranty period, your exclusive remedy and 3M’s and seller’s

sole obligation will be, at 3M’s option, to repair or replace the product or refund the purchase price.

LIMITATION OF LIABILITY: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the

3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract,

negligence or strict liability.

3M is a trademark of 3M

Printed in U.S.A.

© 3M 2004 60-5002-0060-9

Electronics Markets Materials Division

Customer Response Center

Building 21-1W-10

900 Bush Avenue

St. Paul, MN 55106

1 800 251 8634

(or) 651 736 3068

www.3M.com/electronicmaterials

Minimum 10% Post-Consumable Fiber

E

Applications and general properties of 3M products for notebook computers (cont.)

Application Unique Application Needs Product Family/Description Product Choices Thickness (mm/inch) Color

Note: The technical information and data on this page should be considered representative or typical only and should not be used for specification purposes.

7. Protection (cont.)

Cushion lid and keep space Dimensional tolerance, color match and 3M™ Custom Bumpon™ Products Custom From 0.9 (0.035) height Custom between keypad and display screen adhesion to the housing

Water contact indicator to Changes color when in contact with water 3M™ Water Contact Indicator Tape 5557 0.23 (0.009) White (red when support warranty claims 5558 0.16 (0.006) indicated)

5559 0.12 (0.005) Tamper Indication / Security Seal Excellent adhesion, confident destruction 3M™ Destructible Vinyl Label Material 7613 0.08 (0.003) White provides evidence of tampering and of label, thermal transfer printable

makes label non-transferable

VOID / Warranty label with Destruct or VOID if attempts 3M™ Polyester VOID Tamper Indicating Label materials 7866 0.08 (0.003) Gloss white tamper resistance are made to remove 7380 0.08 (0.003) Matte white 7389 0.08 (0.003) Bright silver Protect hand pad area on notebook Ultra clear removable overlaminating 3M™ Protective Film 76991 10 (0.4) Clear PC, display and outer casing protective tape. Cadmium free K-Series Products 2K05E, 2K05EO 0.13 (0.005) Clear

8. EMI Shielding Attachment

Attach EMI/RFI shielding materials Electrically conductive with good adhesion 3M™ XYZ-Axis Electrically Conductive Adhesive 9713 0.08 (0.003) Gray to PCB and computer housing Transfer Tapes 9712 0.12 (0.005)

EMI insulator attachment Reliable attachment and electrical conductivity 300LSE and 200MP Adhesive Family 9495LE 0.17 (0.007) Clear 3M™ Double-coated Tapes and Adhesive Transfer Tapes 467MP/468MP 0.05 (0.002) Clear Attach conductive gasket for Electrically conductive with good adhesion 3M™ XYZ-Axis Electrically Conductive Adhesive 9713 0.08 (0.003) Gray EMI/RFI shielding Transfer Tapes 9712 0.12 (0.005) Dark gray

9. Thermal Management

Potting Low viscosity with thermal conductivity 3M™ Thermally Conductive Liquid Epoxy TC-2810 NA White for excellent coverage of component

10. PC Card

PC card assembly with high strength High strength bond in seconds, speed 3M™ Bonding Films 615 NA Tan bond of stainless steel lids to and strength

Durable identification of Reliable adhesion and label durability 3M™ Thermal Transfer Label Materials OFM3402 0.08 (0.003) Gloss white

PC card OFM3502 0.08 (0.003) Matte white

Gloss white

11. Aesthetics

Dimensional graphics Self-adhering graphics in choice of colors, 3M™ Dimensional Graphics DG1000 Custom Custom textures, and dimensions for branding, ornamen- DG2000 Custom Custom tation, functionality (soft touch grip), and more DG4000 Custom Custom

12. Process Solutions

References

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