Specification for Pipe Support

(1)

Pagee 1 of 22 DOCUMENT NO:

60-0000-L-SPE-0002

DOCUMENT TITLE:

SPECIFICATION FOR

PIPE SUPPORTS

ДОКУМЕНТ №

60-0000-L-SPE-0002

НАИМЕНОВАНИЕ

XXXXX

TENGIZCHEVROIL PFD Project No. 571500 ТЕНГИЗШЕВРОЙЛ PFD Проект № 571500

4 29/06/05 22 RE-ISSUED FOR CONSTRUCTION PO BW SM RH 3 12/07/04 21 RE-ISSUED FOR CONSTRUCTION PO BW SM DB 2 28/01/04 21 RE-ISSUED FOR CONSTRUCTION PO BW MB DB 1 10/04/03 19 RE-ISSUED FOR CONSTRUCTION PO BW MB JH 0 22/08/02 18 ISSUED FOR CONSTRUCTION PO BW MB JH REV DATE PAGES DESCRIPTION BY CHKD APPR CLIENT

(2)

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS PFD PROJECT №. 571500

SPECIFICATION FOR PIPE SUPPORTS DOC №. : 60-0000-L-SPE-0002

Rev. 4

Pagee 2 of 22 REVISION DESCRIPTION SHEET

REV. PARA. REVISION DESCRIPTION

4 4.2 NSPS MATERIAL REVISED

4 8 COLD CONSERVATION INSULATION THICKNESS TABLE _{REVISED TO INCLUDE COLD PERSONNEL PROTECTION}

4 10 NOTES REVISED

ATTACHMENTS SHEET NO.

4 A15, A18 PIPE SIZE RANGE REVISED

4 A32 SUPPORT NUMBER REVISED

4 A34 - A36 NEW PIPE SUPPORTS

4 B7 PIPE SIZE RANGE REVISED

4 B50 - B57 NEW PIPE SUPPORTS

4 C3 PIPE SIZE RANGE REVISED

4 C5 SUPPORT REVISED FOR TRUNNION SIZES 18” - 24” 4 C12, C13 NOTE ADDED TO DRAWING

4 C15, C18, C19 SUPPORT REVISED FOR TRUNNION SIZES 18” - 24” 4 D30 - D34 NEW PIPE SUPPORTS

4 E40 NOTE REVISED

4 E44 DIMENSION REVISED

4 E51 NEW PIPE SUPPORT

4 F16, F20, F21 PIPE SIZE RANGE REVISED 4 F32, F33 DIMENSION REVISED 4 F36 – F39 PIPE SIZE RANGE REVISED

4 F40 DETAIL REVISED

4 F43 – F49 NEW PIPE SUPPORTS

4 G12 THREADED BAR LENGTH REVISED

4 H9 TRUNNION END PLATE REVISED

4 H23, H24 DIMENSION REVISED

(3)

Rev. 4

Pagee 3 of 22 TABLE OF CONTENTS

1. SCOPE 4

2. CODES, STANDARDS AND SPECIFICATIONS 4

3. ABBREVIATIONS 4

4. PIPE SUPPORT CATEGORIES 4

5. GENERAL NOTES 5

6. MAXIMUM PIPE SPANS 6

7. MAXIMUM GUIDE SPACING 10

8. PIPE SHOE HEIGHTS 11

9. ALLOWABLE LOADS FOR NON-INSULATED PIPES, PIPE SHOES,

PIPE ANCHORS 13

10. PROCEDURE FOR INSTALLATION OF ANCHOR BOLTS AND GROUTING OF BASE PLATES 15

ATTACHMENTS A. SHOES

B. ANCHORS, GUIDES & VERTICAL PIPE SUPPORTS C. TRUNNIONS & BASE SUPPORTS

D. HANGERS & SPRINGS E. STRUCTURAL SUPPORTS

F. SMALL BORE & ANCILLARY SUPPORTS G. PIPE SUPPORT FOUNDATIONS

H. COLD PIPE SUPPORTS & ANTI VIBRATION SUPPORTS J. PIPE SUPPORT SELECTION CHART

(4)

Rev. 4

Pagee 4 of 22 1. SCOPE

This specification describes the general requirements for the selection and design of Standard Pipe Supports. These include pipe shoes, guides, anchors, hangers, spring supports, base supports, supports for vertical lines, stainless steel pipes, cold insulated pipes, small bore pipes (≤ 1 1_/

2”), structural pipe supports and small pipe support

foundations.

2. CODES, STANDARDS AND SPECIFICATIONS

This specification has been reviewed by the Kazakh Design Institutes and now meets the requirements of the Kazakh Codes and Standards.

The publications listed below form part of this Specification. Each publication shall be the latest revision and addendum in effect on the date this specification is issued for

construction UNO. Except as modified by the requirements specified herein or the details of the drawings, work included in this specification shall conform to the applicable

provisions of these publications.

In the event of a conflict between codes and specifications the more stringent shall apply. • ANSI/MSS SP-58 Pipe Hangers and Supports, Materials, Design and

Manufacture

• ANSI/MSS SP-69 Pipe Hangers and Supports, Selection and Application • BS-3974-1 Pipe hangers, slider and roller type supports

• DS-60-W-0045 Welding and NDT Pipe Supports Data Sheet • 60-0000-L-SPE-0007 Paint & Protective Coatings.

• 60-0000-L-SPE-1003 Purchase Specification for Special Pipe Supports 3. ABBREVIATIONS AND DEFINITIONS

The following abbreviations are used in this document: -

PDS Plant Design System

PTFE Polytetrafluroethylene TCO Tengizchevroil

TOS Top of steel

UNO Unless Noted Otherwise

4. PIPE SUPPORT CATEGORIES 4.1 Standard Pipe Supports

These shall be used wherever possible and practical, the details of which are shown in the attachments to this specification. The piping designer shall model standard pipe supports in PDS Piping, and the support material will be supplied by piping.

(5)

Rev. 4

Pagee 5 of 22 4.2 Non-Standard Pipe Supports (NSPS)

These are pipe supports that cannot be produced using the standard pipe supports, but do not require any design input from the Civil engineering group. The piping designer shall model NSPSs in PDS Piping where they are required for clashing, otherwise they shall be modelled as a logical. The support material will be supplied by piping.

A support drawing, produced by a pipe supporter or piping designer, shall include the following information as a minimum: -

• Outline support shape including inset details and sections where required.

• Standard items; e.g. shoes, anchors. Where these items are called up on the isometric they shall be referenced on the detail.

• Major adjacent civil supplied steelwork.

• TOS elevations, dimensions including dimensions back to grid lines. • Material Summary.

• Line numbers for supported pipes.

• Welded attachment references back to the isometric. •

The pipe supporter shall maintain an index of these supports.

The steel sections used to design the NSPS shall be the same as those used for the standard supports. These are: -

CS. Plate Thickness: 6, 10, 12, 15, 20 HEA Section: 100, 160, 200 IPE Section: 100, 160, 200 UPN Section: 100, 160, 200

Angle 40 x 6, 60 x 6, 70 x 8, 80 x 8, 100 x 10 Round bar Diameter: 12, 16, 20, 24, 30, 36, 42 SS Plate Thickness: 5

4.3 Civil/Structural Pipe Supports (CPS/SPS)

These are pipe supports that cannot be produced using the standard pipe supports because: -

(a)- the support dimensions, or (b)- the support loads

are greater than those specified in the standard supports.

These supports shall be modeled by Piping in Equipment to obtain location and initial space reservation. Notification of the support details including dimensions, TOS elevation, support orientation, support loads and pipe sizes will be given to Civil/ Structural. Civil/ Structural shall model this support in ‘Frameworks’ and piping shall remove the support in Equipment.

5. GENERAL NOTES

• All pipes, including pipes ≤ 1 1_/

2”, shall be supported.

• Dimensions are in mm.

• All welds are 6mm fillet welds u.n.o.

• Threaded connections are right hand thread u.n.o. • The allowable axial displacement for shoes is: -

(6)

Rev. 4

Pagee 6 of 22 ±100mm for 300mm long shoes

±200mm for 500mm long shoes

• Adjustable hangers shall only be used in preference to non-adjustable hangers where the support is: -

(a) Local to a rotating equipment nozzle, (one of the first two supports) (b) The first support local to a column or vessel.

• The first support local to either pump nozzle shall be adjustable.

• Vertical stainless steel pipes, which require guides, shall have a cradle (C101 or C102) and a welded shoe if the line is insulated. Clamped shoes shall not be used. Anchor clamps can be used for galvanised piping.

• Completed pipe supports to be primed and finished coated in accordance with Specification 60-0000-L-SPE-0007.

6. MAXIMUM PIPE SPANS

From BS 3974 Part 1 (1974) for continuous piping spans, The Maximum Stress in the pipe (σ) is given by the formulae: -

The Maximum Deflection in the pipe (δ) is given by the formulae: -

Where: -

σ = Stress (N/mm2₎

δ = Pipe deflection (mm) w = Pipe weight (N/m) D = Pipe Diameter (mm)

L = Pipe Span for continuous spans (m) I = Second moment of area (cm4₎

E =Young's Modulus of elasticity (N/mm2₎

Limiting the Stress to 35 N/mm2 and the deflection to 12.7mm the maximum pipe span for continuous piping is calculated from the lesser of the following formulae: -

Notes: -

1- Pipes are assumed to be full of water s.g. = 1.0 2- Insulation density is assumed to be 150 kg/m3

3- Insulation thickness is based upon Spec No 60-0000-L-0010 Rev D (Temp 201 - 250ºC)

I

wDL

240

2

=

σ

EI

wL

384 100000

4

=

δ

wD

I

L

=

240 σ

4

100000

384 w

EI

L

₌

δ

(7)

Rev. 4

Pagee 7 of 22 4- The maximum spans for piping arrangements other than continuous spans are shown below.

Max Span = 0.75 x L

Max Span = 0.8 x L

(8)

Rev. 4

Pagee 8 of 22 PIPE SPAN TABLES FOR CONTINUOUS PIPE SPANS

Pipes Full (SG=1), Insulated (Temp 250

o

_C)

Schedule Pipe Size 10 20 30 STD 40 XS 80 120 160 ¾ 2.6 2.6 2.3 2.3 3.6 1 3.3 3.3 3.6 3.6 4.2 1½ 4.0 4.0 4.5 4.5 5.1 2 4.4 4.4 5.1 5.1 5.9 3 5.9 5.9 7.0 7.0 7.5 4 7.0 7.0 8.0 8.0 8.5 6 8.5 8.5 10.0 10.0 10.5 8 9.0 9.4 10.0 10.0 11.5 11.5 12.3 10 9.6 10.5 11.2 11.2 12.4 13.0 13.9 12 9.9 11.2 11.7 12.2 13.0 14.2 15.2 14 10.1 11.2 12.1 12.0 12.8 13.4 14.9 16.0 16 10.3 10.9 12.5 12.2 13.9 13.9 16.0 17.1 18 10.4 10.9 13.5 12.3 14.8 14.2 17.0 18.2 20 10.6 12.5 14.6 12.5 15.5 14.6 18.0 19.2 22 10.8 12.7 14.9 12.7 16.2 14.9 18.9 20.2 24 11.0 12.9 15.9 12.9 17.1 15.1 19.9 21.2

Pipes Full (SG=1), Not Insulated

(9)

Rev. 4

Pagee 9 of 22 PIPE SPAN TABLES FOR CONTINUOUS PIPE SPANS

Pipes Empty, Insulated (Temp 250

o

_C)

Pipes Empty, Not Insulated

(10)

Rev. 4

Pagee 10 of 22 7. MAXIMUM GUIDE SPACING

Maximum Span between guides (m) Pipe

Size Horizontal Pipes Vertical Pipes

¾ 8.0 7.0 1 8.0 7.0 1½ 8.0 7.0 2 8.0 7.0 3 16.0 8.0 4 16.0 8.0 6 16.0 10.0 8 24.0 12.0 10 24.0 12.0 12 24.0 14.0 14 24.0 14.0 16 24.0 16.0 18 24.0 16.0 20 32.0 18.0 22 32.0 18.0 24 32.0 18.0

(11)

Rev. 4

Pagee 11 of 22 8. PIPE SHOE HEIGHTS

Non-insulated and personnel protection insulated pipes shall rest directly upon the support steelwork. Pipes with heat or cold conservation insulation shall be supported on shoes. The shoe height is determined from the tables below: -

HEAT CONSERVATION THICKNESS TABLE (Ref Doc No60-0000-L-SPE-0010 Section 5.17.1)

PIPE SIZE INSULATION THICKNESS FOR OPERATING TEMPS _(Deg.C.) DN NPS AMB to ₅₀ 51 to 100 101 to ₁₅₀ 151 to ₂₀₀ 201 to ₂₅₀ 251 to ₃₅₀ 15 ½ 40 40 40 40 40 50 20 ¾ 40 40 40 40 40 50 25 1 40 40 40 40 40 50 40 1½ 40 40 40 40 50 60 50 2 40 40 40 40 60 80 80 3 40 40 50 60 60 80 100 4 40 40 60 60 60 80 150 6 40 50 60 60 70 90 200 8 50 50 60 60 70 90 250 10 50 50 70 70 70 90 300 12 60 60 70 80 80 100 350 14 60 60 70 80 80 100 400 16 60 60 70 90 90 110 450 18 60 70 70 90 110 110 500 20 60 70 90 100 110 120 600 24 70 70 90 100 110 120 600 - 1000 24 - 40 70 70 90 100 110 120 ≥ 1050 ≥ 42 70 70 90 100 110 120 Notes: -

• The pipe shoe height in the non-shaded area of the above table shall be 100mm • The pipe shoe height in the shaded area of the above table shalll be 150mm

• The intermediate beam of the main SGP piperack is set 50 mm lower than the main beams. Pipe Sizes 2", 3" & 4" only will be supported on this beam, therefore shoe heights will be 150mm for insulated lines and 50mm for non-insulated lines.

(12)

Rev. 4

Pagee 12 of 22 COLD CONSERVATION OR PERSONNEL PROTECTION COLD TABLE

Ref Doc No 60-0000-L-SPE-0010 Section 6.12 & 6.13

PIPE SIZE

INSULATION THICKNESS DN

NPS PROTECTION COLD PERSONNEL (PPC)

COLD CONSERVATION (CI)

20 ¾ 30 40 50 60 25 1 30 40 60 60 40 1½ 30 40 50 60 70 50 2 30 40 50 60 70 80 3 30 40 50 60 70 80 100 4 30 40 50 60 70 80 150 6 30 40 50 60 80 90 200 8 30 40 50 70 80 100 250 10 30 40 50 70 80 100 300 12 30 40 50 60 70 90 100 350 14 30 40 50 60 70 90 100 400 16 30 40 50 60 70 90 100 450 18 30 40 50 60 70 90 110 500 20 30 40 50 60 70 90 110 600 24 30 40 50 60 70 90 110 650 26 30 40 50 60 70 90 110 700 28 30 40 50 60 70 90 110 750 30 30 40 50 60 70 90 110 800 32 30 40 50 60 70 90 110 850 34 30 40 50 60 80 100 110 900 36 30 40 50 60 80 100 110 >900 >36 30 40 50 60 80 100 120 Notes: -

• The pipe shoe height in the non-shaded area of the above table shall be 100mm • The pipe shoe height in the lightly shaded area of the above table shalll be 150mm • The pipe shoe height in the heavy shaded area of the above table shalll be 200mm

The intermediate beam of the main SGP piperack is set 50 mm lower than the main beams. Pipe Sizes 2", 3" & 4" only will be supported on this beam, therefore shoe heights will be 50mm greater than indicated above.

200 High Shoe 100 High Shoe 150 High Shoe

(13)

Rev. 4

Pagee 13 of 22 9. ALLOWABLE LOADS FOR NON-INSULATED PIPES, PIPE SHOES, PIPE ANCHORS

& TRUNNIONS

The allowable loads for pipe shoes, pipe anchors and trunnions are listed in the pipe support attachments. The allowable loads for non-insulated pipes with a design temperature up to 50

°

C are shown below: -

Allowable loads for Non-Insulated pipes resting on support steel Max Allowable Load (KN)

Pipes without a re-pad Pipes with a re-pad Carbon Steel Pipe Size (") c.a. = 1.5 c.a. = 3.0 Stain. Steel c.a. = 1.0 Carbon Steel All pipes Stain. Steel c.a. = 1.0 2 8.0 6.0 10.0 25.0 25.0 3 - 4 12.0 5.0 15.0 40.0 40.0 6 - 8 15.0 9.0 12.0 45.0 50.0 10 - 12 20.0 14.0 10.0 50.0 55.0 14 - 18 12.0 7.0 9.0 40.0 30.0 20 - 24 15.0 10.0 8.0 40.0 27.0 26 - 40 32.0 32.0

For lines that have higher design temperatures the tabulated loads shall be multiplied by the temperature correction factor shown below: -

Temperature Correction Factor

Material Carbon Steel Stain. Steel Grade A333 Gr 8 A671 CC 60 A312 TP316/L Pipe Size 2" - 16" 18" - 36" 2" - 36" 50 1.00 1.00 1.00 100 1.00 0.97 1.00 150 1.00 0.94 1.00 200 1.00 0.92 0.96 250 0.95 0.88 0.91 300 0.89 0.81 0.86 350 0.83 0.76 0.83 Temperatur e ° C 400 0.65 0.65 0.81

Unless noted otherwise, the maximum loads for non-insulated pipes, pipe shoes, pipe anchors and trunnions are based upon pipes with a 12.5% tolerance, a corrosion allowance of 3.0mm and pipe schedules of: -

2” Sch XS 3” – 12” Sch 40 14” – 36” Sch 20

40” Sch Std

Note- these pipe schedules represent the smallest wall thickness in the piping specification.

For pipes without re-pads, the following equation can be used to increase the actual allowable load: -

(14)

Rev. 4 Pagee 14 of 22

factor

correction

temp

t

load

tabulated

load

Allowable

t p

*

₁_.₅ 5 . 1

=

Where: - tp is the pipe thickness (less c.a. and tolerances) of the pipe in question

tt is the pipe thickness (less c.a. and tolerances) of the pipe used to calculate the

tables Example

What is the maximum load that can be applied to an non-insulated 18” Sch 40 pipe corrosion allowance = 3.0mm, design temp = 150

_°

C with out a re-pad.

18” Sch 40 pipe tp = (14.27 x 0.875) – 3 = 9.49mm 18” Sch 20 pipe tt = (7.92 x 0.875) – 3 = 3.93mm

KN

load

Allowable

*

0 .

94

35 .

3

93 .

3

49 .

9 *

10

₁_.₅ 5 . 1

=

10. PROCEDURE FOR INSTALLATION OF ANCHOR BOLTS AND GROUTING OF BASE PLATES

The procedure for the installation of Anchor bolts and grouting of Base plates is included in the following Guidelines that are issued into ProArc: -

60-0000-S-RLY-0006-01 SGP roads and paving layout settlement monitoring guidelines

60-0000-S-RLY-0006-02 SGP roads and paving layout 0200 Area settlement monitoring guidelines

(15)

Rev. 4

Pagee 15 of 22

ATTACHMENT A SHOES

SUPPORT TYPE SUPPORT NO SHEET NO REV

Standard Length Welded Shoe S1, S5, S9 A1, A2, A3 2

Long Welded Shoe S2, S6, S10 A4, A5 2

Long Welded Shoe S2, S6 A6, A7 4

Standard Clamped Shoe, pipe sizes ½”- 6” S3, S7, S11 A8 3 Standard Clamped Shoe, pipe sizes 8”- 24” S3, S7, S11 A9 2

Long Clamped Shoe S4, S8, S12 A10, A11 2

PTFE for Pipe Shoes S19 A12, A13 2

Standard Clamped Shoe for Stainless Steel Pipes Sizes ½”- 6”

S103, S107,

S111 A14 2

Standard Clamped Shoe for Stainless Steel Pipes Sizes 8”- 32”

S103, S107,

S111 A15 3

Long Clamped Shoe for Stainless Steel Pipes, pipe sizes ½”- 6”

S104, S108,

S112 A16 2

Long Clamped Shoe for Stainless Steel Pipes, pipe sizes 8”- 24”

S104, S108,

S112 A17 3

Isolator Pad for Stainless Steel Pipes S113 A18 3

Pick-Up Support for 3” and below Insulated Pipes S114 A19 2 Pick-Up Support for 3” and below Uninsulated Pipes S115 A20 2

Packing Plates for gaps up to 20mm PK1 A21, A22 3

Packing Support for gaps 21 to 60mm for pipes with

guides PK2 A23 2

Packing Support for gaps 21 to 60mm without

guides. Pipe sizes 42” and below PK3 A24 3

Packing Support for gaps 61 to 80mm PK4, PK5 A25, A26 2

PTFE for Long Pipe Shoes S20 A27, A28 2

Pipe Shoe for SECT Traced piping S21 A29 0

Long welded shoes for Pipe Specs 150H26 &

150K26. Pipe sizes 36” – 40” S13, S14 A30, A31 0

Packing Support for gaps 21 to 60mm for 44” to 92”

pipes PK3 A32 1

Stiffening Rings SR1, SR101 A33 0

Double Pipe Shoe for SECT Traced piping S22 A34 0

Puddle Flanges for Sump Covers PF1, PF101 A35 0

Shoe for Contra-Traced Piping S15 A36 0

ATTACHMENT B ANCHORS, GUIDES & VERTICAL PIPE SUPPORTS

Directional Anchor for Bare pipes DA1 B1, B2, B3 2

Directional Anchor for Insulated pipes sizes ½”- 4” DA2, DA3 B4 4 Directional Anchor for Insulated pipes sizes 6”- 24” DA2, DA3 B4, B5, 3 Directional Anchor for Insulated pipes sizes 26”- 92” DA2, DA3 B6, 4 Directional Anchor for Insulated pipes sizes 26”- 92”

Dimensions DA2, DA3 B7 5

Guides for Insulated Horizontal pipes HG1 B8 2

Guides for Bare Horizontal pipes HG2 B9, B10 2

Hold-down Guide HG3 B11 2

(16)

Rev. 4

Pagee 16 of 22 Guide for Pipes 2” and smaller (2 or more Pipes) VG2 B13 2 Guide for 3”- 6” Bare Pipes and ½”- 6” Insulated

Pipes VG3 B14 2

4-Way Guide for 8”- 24” Bare Pipes VG4 B15, B16 2

4-Way Guide for 8”- 24” Insulated Pipes VG5, VG6 B15, B16 2

2-Way Guide for 4”- 24” Bare Pipes VG7, VG8 B17, B18 2

2-Way Guide for 4”- 24” Insulated Pipes VG9, VG10 B17, B18 2

Vertical Pipe Support, Cantilever VS1 B19 2

Vertical Pipe Support, Braced Cantilever VS2 B20 2

Vertical Pipe Support and Guide, Horizontal Frame VS3 B21 2 Vertical Pipe Support, Braced Horizontal Frame VS4 B22 2 Vertical Pipe Support from Vessels for pipe sizes

2”-10” VS5 B23 2

Vertical Pipe Support from Vessels for pipe sizes

4”-24” VS6 B24, B25 2

Rigid Strut with Trunnion and Clamp RS1 B26 2

Rigid Strut with Shoe RS2 B27 2

Line stop for non-insulated Stainless Steel lines

<=1½” DA101 B28 2

Line stop for insulated Stainless Steel lines <=1½” DA102 B29 2 Line stop for non-insulated Galvanised lines <=3” DA201 B30 2 Line stop for insulated Galvanised lines <=3” DA202 B31 2 Vertical Guide for Non-insulated Stainless Steel

Pipes 4”-24”

VG104,

VG107, VG108 B32, B33 2 Directional Anchor for Non-Insulated pipes on

sleepers ≤ 600mm DA4 B34, B35 B36 0

Directional Anchor for Insulated pipes on sleepers ≤

600mm Pipe sizes ½” – 24” DA5, DA6 B37,B38 0

Directional Anchor for Non-Insulated pipes on

sleepers

>

600mm DA7

B39,B40,

B41 0

Directional Anchor for SECT Traced piping on

steelwork DA8 B42 0

Directional Anchor for SECT Traced piping on

sleepers DA9 B43 0

Directional Anchor for Insulated pipes on sleepers >

600mm DA10 B44, B45 0

Directional Anchor for Pipe Specs 150H26 &

150K26. Pipe sizes 36” – 40” DA11, DA12 B46, B47 0

Directional Anchor for Insulated pipes on sleepers ≤

600mm Pipe sizes 24” – 40” DA5, DA6 B48, B49 0

Directional Anchor for Acoustically Insulated pipes DA13 B50, B51, _{B52, B53} 0 Directional Anchor for Non-Insulated piping with a

design temp of -60°C or below DA103 B54,B55 0

Anchor Shoe for SECT Traced piping on steelwork SAS1 B56 0 Anchor Shoe for SECT Traced piping on sleepers SAS2 B57 0

ATTACHMENT C TRUNNIONS & BASE SUPPORTS

(17)

Rev. 4

Pagee 17 of 22

Horizontal Trunnion Allowable Loads T1 C3 2

Two Horizontal Trunnions from a Straight Pipe T2 C2, C3 2

Horizontal Trunnion from an Elbow T3 C4 2

Non-Adjustable Base Supports BS1 C5 4

Adjustable Base Supports BS2 C6, C7 2

PTFE for Base Supports BS3 C8, C9 2

Base Anchor for Non-Adjustable Support BA1 C10 2

Base Anchor for Adjustable Support BA2 C11 2

Base Guide for Non-Adjustable Support BG1 C12 3

Base Guide for Adjustable Support BG2 C13 3

Base Plate from grade BP C14 3

Non-Adjustable Base Support from grade in

non-paved areas BS4 C15 4

Base Plate from steelwork BPS C16 2

Allowable loads for horizontal trunnions from elbows T3 C17 2 Non Adjustable Base Support from a Civil Designed

Foundation BS5 C18 4

Small Non-adjustable Base Support from existing

steel BS6 C19 4

Two Horizontal Trunnions from a Straight Pipe for

pipe sizes 48” and larger T2 C20 0

ATTACHMENT D HANGERS & SPRINGS

Hanger with 2-Bolt Clamp for Bare Pipes (Light

Load) HR1 D1, D2 2

Hanger with 2-Bolt Clamp for Bare Pipes (Heavy

Load) HR2 D1, D2 2

Hanger with Lug for Bare Pipes (Light Load) HR3 D1, D2 2 Hanger with 3-Bolt Clamp for Insulated Pipes (Light

Load) HR4 D3, D4 2

Hanger with 3-Bolt Clamp for Insulated Pipes (Heavy

Load) HR5 D3, D4 2

Hanger with 2-Bolt Clamp for Bare Pipes (Light

Load) HR6 D5, D6 2

Hanger with 2-Bolt Clamp for Bare Pipes (Heavy

Load) HR7 D5, D6 2

Hanger with Lug for Bare Pipes (Light Load) HR8 D5, D6 2 Hanger with 3-Bolt Clamp for Insulated Pipes (Light

Load) HR9 D7, D8 2

Hanger with 3-Bolt Clamp for Insulated Pipes (Heavy

Load) HR10 D7, D8 2

Hanger with 2-Bolt Clamp for Bare Stainless Steel

Pipes (Light Load) HR101 D9, D10 2

Pipes (Heavy Load) HR102 D9, D10 2

Hanger with 3-Bolt Clamp for Insulated Stainless

Steel Pipes (Light Load) HR104 D11, D12 2

Steel Pipes (Heavy Load) HR105 D11, D12 2

(18)

Rev. 4

Pagee 18 of 22 Hanger with 2-Bolt Clamp for Bare Stainless Steel

Pipes (Heavy Load) HR107 D13, D14 2

Steel Pipes (Light Load) HR109 D15, D16 2

Steel Pipes (Heavy Load) HR110 D15, D16 2

Trapeze Hangers TH D17 2

Spring Hanger from underside of steel for Bare Pipes SH1 D18 2 Spring Hanger from underside of steel for Insulated

Pipes SH2 D18 2

Spring Hanger from top of steel for Bare Pipes SH3 D19 2 Spring Hanger from top of steel for Insulated Pipes SH4 D19 2 Trapeze Spring Hanger from underside of steel SH5 D20 2

Trapeze Spring Hanger from top of steel SH6 D21 2

Trapeze Spring Hanger from underside of steel

(Springs Underneath Pipe) SH7 D22 2

Pedestal Spring SH8 D23 2

Constant Spring Hanger from underside of steel for

All Pipes SH11, SH12 D24 2

Constant Spring Hanger from top of steel for All

Pipes SH13, SH14 D25 2

Trapeze Constant Spring Hanger from underside of

steel SH15, SH16 D26 2

Trapeze Constant Spring Hanger from top of steel SH17, SH18 D27 2

Pedestal Constant Springs SH19, SH20 D28 2

Spring Hangers from Top of Steel to Elbow Hanger SH9 D29 2 Spring Hangers for Cold Insulated Pipes SH21, SH22 D30 0 Spring Hangers from Underside of Steel to Pipe

Elbow SH10 D31 0

Spring Hangers from Underside of Steel to Pipe Lug SH23 D32 0

Spring Hangers from Top of Steel to Pipe Lug SH24 D33 0

Horizontal Pipe Support - Single Bank PS15 D34 0

ATTACHMENT E STRUCTURAL SUPPORTS

T-Post from structure P1 E1 2

Post with Square Plate from structure P2 E2 2

Cantilevered Post from structure P3 E3 2

Goal Post from structure P4 E4, E5 2

Post from structure P5 E6 2

Welded Cantilevered Post from structure P6 E7 2

Inverted T-Post P7 E8 3

Inverted Cantilevered Post P8 E9 2

Inverted Goal Post P9 E10, E11 2

Inverted Welded Cantilevered Post P10 E12 3

Inverted Goal Post (For PipeRacks only) P11 E13 2

Simple Cantilevers P21, P22, P23, _{P24, P25} E14, E15, _E16 2 Braced Cantilevers P26, P27, P28, _{P29, P30} E17, E18, _E19 2

(19)

Rev. 4

Pagee 19 of 22

Beams Welded to Beams P34, P35, P36 E22, E23 2

Cantilevered Beams P37, P38, P39 E24, E25 2

T-Post from new paving P41 E26 3

Post with Square Plate from new paving P42 E27 2

Cantilevered Post from new paving P43 E28 3

Goal Post from new paving, pipe sizes ½” – 2” P44 E29 3

Goal Post from new paving, pipe sizes

≥

3” P44 E30 2

Post from new paving P45 E31 2

Welded Cantilevered Post from new paving P46 E32 2

T-Post for un-paved areas P51 E33 2

Post with Square Plate for un-paved areas P52 E34 2

Cantilevered Post for un-paved areas P53 E35 2

Goal Post for un-paved areas, pipe sizes ½” – 2” P54 E36, 2

Goal Post for un-paved areas, pipe sizes

≥

3” P54 E37 3

Post for un-paved areas P55 E38 3

Welded Cantilevered Post for un-paved areas P56 E39 3

T-Post from structure or grade for Utility stations P60 E40 3

Support for utility stations from platforms P61 E41 2

Cantilever Support for utility stations P62 E42 2

Support for Steam Trap Manifolds P63 E43 2

Base Plate for Cantilever to Concrete P20 E44 3

T-Post for un-paved areas P71 E45 3

Post with Square Plate for un-paved areas P72 E46 3

Cantilevered-Post for un-paved areas P73 E47 3

Goal Post for un-paved areas P74 E48 3

Post for un-paved areas P75 E49 3

Welded Cantilevered Post for un-paved areas P76 E50 3

T-Post for use in Caustic Sump P64 E51 0

ATTACHMENT F SMALL BORE & ANCILLARY SUPPORTS

Base Support and Guide from Steel for horizontal

pipes SB1, SB2 F1 2

Base Support and Guide from Grade for horizontal

pipes SB3, SB4 F2 4

Base Support from Steel for vertical pipes SB5 F3 2

Base Support from Grade for vertical pipes SB6 F4 4

Support and Guide from adjacent Steel for vertical

pipes SB7 F5 2

Support from adjacent Steel for vertical pipes SB8 F6 2

Guide for vertical pipes SB9 F7 2

Base Support and Guide from Steel for horizontal

Stainless Steel pipes SB101, SB102 F8 2

Base Support and Guide from Grade for horizontal

Stainless Steel pipes SB103, SB104 F9 4

Base Support from Steel for vertical Stainless Steel

pipes SB105 F10 2

Base Support from Grade for vertical Stainless Steel

pipes SB106 F11 4

Support and Guide from adjacent Steel for vertical

Stainless Steel pipes SB107 F12 3

(20)

Rev. 4

Pagee 20 of 22 Steel pipes

Guide for vertical Stainless Steel pipes SB109 F14 2

2-Bolt Pipe Clip, Light Load PC1 F15, 2

2-Bolt Pipe Clip, Heavy Load PC2 F15, 2

2-Bolt Pipe Clip, Dimensions PC1, PC2 F16 3

3-Bolt Pipe Clip, Light Load PC3 F17, F18 2

3-Bolt Pipe Clip, Heavy Load PC4 F17, F19 2

2-Bolt Pipe Clip, Light Load for Stainless Steel pipes PC101 F20, F21 3 2-Bolt Pipe Clip, Heavy Load for Stainless Steel

pipes PC102 F20, F21 3

3-Bolt Pipe Clip, Light Load for Stainless Steel pipes PC103 F22, F23 2 3-Bolt Pipe Clip, Heavy Load for Stainless Steel

pipes PC104 F22, F24 2

U-Bolt Guide UG F25 2

U-Bolt Anchor UA F26 2

Clevis CLL, CLR F27 2

Turnbuckle TB F28 2

Weldless Eye Nut WENL, WENR F29 2

Threaded Rod RA, RB, RC F30 2

Lug L F31 2

Cradle for Shoes and Anchors

C1, C2, C3, C101, C102,

C103 F32, F33 4

Full Encirclement pad

C4, C5, C6, C104, C105,

C106 F34, F35 2

Insulated U-Bolt Anchor for Stainless Steel Pipes UA101 F36 3 Insulated U-Bolt Guide for Stainless Steel Pipes UA102 F37 3 Lifting Lugs for Piping Break-Out Spools from an

elbow LL1 F38 4

Lifting Lugs for Piping Break-Out Spools from pipe LL2 F39 4

Gusset Supports GSW1, GSW101, GSB1, GSB101 F40, F41 1

Cradle for Anchors on Concrete sleepers C7, C8, C107, _C108 F42 0 Lifting Lugs for Piping Break-Out Spools from an

elbow, Large Bore Piping LL1 F43 0

Lifting Lugs for Piping Break-Out Spools from

Stainless Steel pipe LL102 F44 0

U-Bolt Guide for pipes in the Caustic Sump UG301 F45 0

U-Bolt Anchor for pipes in the Caustic Sump UB301 F46 0

Base Guide/Anchor Pipes in Caustic Sump SB301, SB302 F47 0

Base Guide for 2 pipes in Caustic Sump SB303 F48 0

Gusset Support for SP Item Nos. SP-1914 &

SP-1916 GSW2 F49 0

ATTACHMENT G PIPE SUPPORT FOUNDATIONS

Pipe Support Foundation for New Paving F8N-1 G1 3

(21)

Rev. 4

Pagee 21 of 22

Pipe Support Foundation Loading Graph F8N-1, F8N-2 G3 2

Augered Pile, Pipe Support Foundation for welded

Posts in non-paved areas (Light loads) F9-1 G4, G5 3

Augered Pile, Pipe Support Foundation for welded

Posts in non-paved areas (Heavy loads) F9-2, G6, G7 3

Augered Pile, Pipe Support Foundation for trunnion

or Base supports in non-paved areas (Light loads) F9-4 G8, G9 3

Augered Pile, Pipe Support Foundation for trunnion

or Base supports in non-paved areas (Heavy loads) F9-5 G10, G11 2 Pipe Support Baseplate on a Civil Foundation or

Pipe Support foundation F9-6,F9-7 & F9-8 F8N3 G12 4

Pipe Support Baseplate on a Civil Foundation or

Pipe Support foundation F9-6,F9-9 & F9-10 F8N4 G13 3

Pipe Support foundation for non paved areas for 2" &

3" trunnions and welded posts HEA 100 F9-6 G14 2

Pipe Support foundation for non paved areas for 4" &

6" trunnions F9-7 G15 2

Pipe Support foundation for non paved areas for 8",

10”& 12" trunnions F9-8 G16 2

Pipe Support foundation for non paved areas for

welded posts HEA 160 & HEA 200 F9-9 G17 2

Pipe Support foundation for non paved areas for

Small Bore Pipe Supports and 70 x 8 Angle Posts F9-10 G18 2

ATTACHMENT H COLD SUPPORTS & ANTI VIBRATION SUPPORTS

Cold Shoe, Standard Length CS1 H1 2

Cold Shoe, Long CS2 H2 2

Cold Double Shoe, Standard Length CS3 H3 2

Anchor Shoe CAS1 H4 2

Directional Anchor CDA1 H5 2

Non-Adjustable Hanger CH1 H6, H7 2

Base Support CBS1 H8 2

Trunnion Support CTS1 H9 3

4-Directional Vertical Guide CVG1, CVG2, _CVG3 H10, H11 2 2-Directional Vertical Guide CVG4, CVG5, _CVG6 H12, H13 2 Hold Down Support for Non-Insulated Piping HD1 H14, H15, _H16 2

Hold Down Guide for Non-Insulated Piping HD2 H17, H18 2

Hold Down Support for Insulated Piping HD3 H19, H20 2

Slotted Hold Down Support for Non-Insulated Piping HDS1 H21, H22 2 Slotted Hold Down Support for Non-Insulated Piping HDS2 H23, H24 3

Anchor strap AS1 H25, H26 0

ATTACHMENT J SELECTION SHEETS

Shoes, PTFE Supports Pick-Up Supports & Packing Supports J1A 2 Shoes, PTFE Supports Pick-Up Supports & Packing Supports J1B 0

(22)

Rev. 4

Pagee 22 of 22 Vertical Supports & Guides and SS & Galvanised Steel Line Stops J3A 2 Vertical Supports & Guides and SS & Galvanised Steel Line Stops J3B 0

Base Supports & Trunnions J4 2

Hangers J5 1

Spring Hangers J6A 2

HVAC Piping J6B 0

Posts, Cantilevers, Brackets & Beams welded to Structural Steel J7, J8 1 Posts, Cantilevered Posts & Utility Supports from Grade J9, J10 1

Small Bore Supports, Lugs & Cradles J11A 2

Small Bore Supports, Lugs & Gussets J11B 0

Pipe Support Foundations J12 1

(23)

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS PFD CONTRACT No 571500

SPECIFICATION FOR PIPE SUPPORTS DOC No 60-0000-L-SPE-0002

Rev. 2

Beam shall be cut

longitudinally to form shoe.

Support Pipe Size Dimension Mark No 1 M.T.O.

Type H Length

S1 ½" - 6" 100 IPE 200 150

S5 ½" - 6" 150 IPE 200 300

S9 ½" - 6" 50 IPE 200 150

SUPPORT No S1, S5, S9

SUPPORT TYPE Welded Shoe, Standard Length

PIPE SIZE ½" - 6"

Sheet A1 Max Vertical

Load (KN) 40.0

Detail No Pipe Size

Assembly Tag No: - S1 or S5 or S9 - X

100 300 H = = 1

N

NOTE - Where shoes are located on vertical

pipes (e.g. Support Nos VG1 - VG10) the orientation of the shoe shall be added to the "Fabrication Orientation" field of the PDS form.

Fabrication Orientation Angle

(24)

Rev. 2

Pipe Mark No 1 M.T.O. M.T.O. Mark No 2 M.T.O.

Size Length Area (cm²) Area (cm²) A B H

8,10 300 x 10 290 364 200

12,14 Thk 340 10 Thk 504 250 10

16,18 Plate 390 Plate 644 300 100

20,22 12 Thk 1320 784 350 12

24 Plate 1470 924 400

8,10 300 x 10 340 494 200

12,14 Thk 390 10 Thk 684 250 10

16,18 Plate 440 Plate 874 300 150

20,22 12 Thk 1470 1064 350 12

24 Plate 1620 1254 400

8,10 300 x 10 240 234 200 12,14 Thk 290 10 Thk 324 250 10 16,18 Plate 340 Plate 414 300 50 20,22 12 Thk 1170 504 350 12 24 Plate 1320 594 400 Pipe Size (") c.a. = 1.5 c.a. = 3.0 8 - 18 90.0 55.0 20 - 24 130.0 90.0 SUPPORT No S1, S5, S9

PIPE SIZE 8" - 24" Sheet A2 Support No S9 Dimension 200.0 200.0 Max Vertical Load (KN)

Bare pipes Pipes with a re-pad

All Pipe Schedules Dimension Support No S1 Support No S5 Dimension 300 H = = 20 (typ) A 30 (typ) 1 2 B

Detail No Pipe Size

Assembly Tag No: - S1 or S5 or S9 - X Cradle if required

refer to Support C1

NOTE - Where shoes are located on

vertical pipes (e.g. Support Nos VG1 - VG10) the orientation of the shoe shall be added to the "Fabrication Orientation" field of the PDS form. Refer to Sheet A1 for details.

(25)

Rev. 2

Pipe Mark No 1 M.T.O. Mark No 2 M.T.O. Mark No 3 M.T.O.

Size Length Area (cm²) Area (cm²) A H

26 510 1452 1948 649 28 536 1642 2080 693 30 561 1843 2212 737 32 300 x 10 586 10 Thk 2056 12 Thk 2344 781 100 34 Thk 612 Plate 2280 Plate 2476 825 36 Plate 637 2514 2608 869 38 663 2760 2740 913 40 688 3017 2872 957

Pipe Mark No 1 M.T.O. Mark No 2 M.T.O. Mark No 3 M.T.O.

Size Length Area (cm²) Area (cm²) A H

26 610 1737 1948 649 28 636 1949 2080 693 30 661 2172 2212 737 32 300 x 10 686 10 Thk 2407 12 Thk 2344 781 150 34 Thk 712 Plate 2652 Plate 2476 825 36 Plate 737 2909 2608 869 38 763 3177 2740 913 40 788 3456 2872 957 Pipe Size (") 26 - 40 SUPPORT No S1, S5

PIPE SIZE 26" - 40" Sheet A3 Support No S1 Dimension Support No S5 Dimension 300.0 Max Vertical Load (KN) H 300 = = 12 Cradle is Mandatory Ref Sup't No C1 50 (typ) 10 1 2 3 A 24º 30º 30 (typ) 10 (typ) = =

Detail No Pipe Size

(26)

Rev. 2

Support Pipe Size Dimension Mark No 1 M.T.O.

Type H Length

S2 ½" - 6" 100 IPE 200 250

S6 ½" - 6" 150 IPE 200 500

S10 ½" - 6" 50 IPE 200 250

SUPPORT TYPE Long Welded Shoe

PIPE SIZE ½" - 6"

Sheet A4 Max Vertical

Load (KN) 40.0

Detail No Pipe Size

Assembly Tag No: - S2 or S6 or S10 - X 500 H 100 = = 1 25

Cut Notch into the Shoe

Seal Weld Notch to prevent Crevice corrosion

20 Beam shall be cut

(27)

Rev. 2

Pipe Mark No 1 M.T.O. Mark No 2 M.T.O.

Size Area (cm²) Area (cm²) A B H

8,10 1450 364 200

12,14 10 Thk 1700 10 Thk 504 250 10

16,18 Plate 1950 Plate 644 300 100

20,22 12 Thk 2200 784 350 12

24 Plate 2450 924 400

8,10 1700 494 200

12,14 10 Thk 1950 10 Thk 684 250 10

16,18 Plate 2200 Plate 874 300 150

20,22 12 Thk 2450 1064 350 12

24 Plate 2700 1254 400

8,10 1200 234 200 12,14 10 Thk 1450 10 Thk 324 250 10 16,18 Plate 1700 Plate 414 300 50 20,22 12 Thk 1950 504 350 12 24 Plate 2200 594 400 Pipe Size (") c.a. = 1.5 c.a. = 3.0 8 - 18 90.0 55.0 20 - 24 130.0 90.0 SUPPORT No S2, S6, S10

PIPE SIZE 8" - 24"

Max Vertical Load (KN) Bare pipes

Sheet A5 200.0 200.0 All Pipe Schedules Pipes with a re-pad Dimension Support No S10 Dimension Dimension Support No S2 Support No S6 500 H = = 20 (typ) A 30 B (typ) 25 1 2

Cut Notch into the Shoe Seal Weld Notch to prevent Crevice corrosion 20

Detail No Pipe Size

Assembly Tag No: - S2 or S6 or S10 - X Cradle if required

(28)

Rev. 4

SUPPORT No S2, S6

PIPE SIZE 26" - 92"

Sheet A6 θ°

Detail No Pipe Size

Assembly Tag No: - S2 or S6 - X A N = No of Gusset Plates (Type Shown N = 1) Gusset Plates are to be evenly spaced. 30 (typ) W (typ) = = 6° 1 3 2 H Cradle is mandatory Ref Support No C2 Seal Weld Notch to prevent Crevice corrosion 180 Cut Notches

into the Shoe ₅₀₀

T

50 for other pipe sizes = = = = 25 (typ) W Weld Boss Attachment to Cradle (8 off) β° α° α° β° 180 180

Welding Boss Layout - Required for Pipe Sizes 44", 60", 68" & 70" only

5

75 for pipe sizes 44",60",68"& 70" 3.2 15.9 19 ½" - 13 UNC x ½" (12.7mm) deep thread BOSS DETAIL 4 Stiffening Ring where required Profile to Suit X _Y

Stiffening Ring required for pipes 44" and larger for Pipe Specs 150H26, 150K26 & 150P26

(29)

TENGIZCHEVROIL ASSET DEVELOPMENT PROJECTS PFD CONTRACT No 571500 SPECIFICATION FOR PIPE SUPPORTS DOC No 60-0000-L-SPE-0002 Rev. 4

Support Pipe No of

Type Size H T W θ (Deg) Gussets N

S2 26 - 40 100 12 10 30 0

S6 26 - 40 150 12 10 30 0

S6 42 - 70 150 15 12 15 1

S6 72 - 92 150 15 15 15 3

Support Pipe Total

Type Size α β Length

S6 44 24 19

S6 60 25 21.5 200

S6 68, 70 25 22.5

NOTE - Welding Bosses to be supplied by vendor

Support Pipe Mark No 1 M.T.O. Mark No 2 M.T.O. Mark No 3 M.T.O. Dim'n

No Size Area (cm²) Area (cm²) Area (cm²) A

26 2551 1452 3246 649

28 2678 1642 3466 693

30 2805 1843 3686 737

S2 32 10 Thk 2932 10 Thk 2056 12 Thk 3906 781

34 Plate 3059 Plate 2280 Plate 4126 825

36 3186 2514 4346 869 38 3313 2760 4566 913 40 3440 3017 4786 957 26 3051 1737 3246 649 28 3178 1949 3466 693 30 3305 2172 3686 737 S6 32 10 Thk 3432 10 Thk 2407 12 Thk 3906 781

34 Plate 3559 Plate 2652 Plate 4126 825

36 3686 2909 4346 869 38 3813 3177 4566 913 40 3940 3456 4786 957 42 6103 5335 5549 1110 44 6293 5783 5795 1159 46 6484 6249 6040 1208 48 6674 6733 6285 1257 52 12 Thk 7056 12 Thk 7753 6776 1355 54 Plate 7246 Plate 8290 7021 1404 56 7437 8844 7267 1453 S6 60 7818 10006 15 Thk 7758 1552 64 8199 11239 Plate 8248 1650 66 8390 11881 8494 1699 68 8580 12542 8739 1748 70 8771 13220 8984 1797 72 10605 13916 9230 1846 76 11038 15360 9720 1944 80 15 Thk 11472 15 Thk 16875 10211 2042 84 Plate 11906 Plate 18461 10702 2140 88 12339 20117 11193 2239 92 12773 21845 11683 2337

Support Pipe Pipe Area

Type Spec Size X Y (cm²)

44 80 2809 48 80 3065 52 80 3320 150H26 54 100 4310 S6 and 60 12 100 4788 150K26 68 100 5427 70 100 5586 76 100 6065 80 120 7661 84 120 8045 92 120 8811 150P26 56 10 120 5363

NOTES 1- Material shall be the same as the pipe, namely A358 Gr 316/316L

SUPPORT No S2, S6

SUPPORT TYPE Long Welded Shoe (Dimensions) PIPE SIZE 26" - 92" 10 Thk Plate (Note 1) 12 Thk Plate Dimension Sheet A7 Angle (Deg)

19 dia round barWelding Bosses Mark No 5

(8 Off)

Dimensions Mark No.4

Assembly Tag No: - S2 or S6 - X

Detail No Pipe Size

(30)

Rev. 3

Support Pipe Size Dimension Mark No 1 M.T.O. Mark No 2 No Off

No H Length

S3 ½" - 6" 100 IPE 200 150 Pipe Clip 2

S7 ½" - 6" 150 IPE 200 300 No PC1 2

S11 ½" - 6" 50 IPE 200 150 2

SUPPORT TYPE Standard Clamped Shoe

PIPE SIZE ½" - 6" Sheet A8 300 H = = 1 2 100

Clamps shall be horizontal for pipes ½" - 2"

Clamps shall be at 45º for pipes 3" - 6"

10 (typ)

Beam shall be cut

longitudinally to form Shoe

Detail No Pipe Size

(31)

Rev. 2

Pipe Mark M.T.O. M.T.O. Mark M.T.O. Mark No 3

Size No 1 Length Area (cm²) No 2 Area (cm²) (2 Off) A B H

8,10 300 x 10 290 364 200

12,14 Thk 340 10 Thk 504 Pipe 250 10

16,18 Plate 390 Plate 644 Clip 300 100

20,22 12 Thk 1320 784 No PC1 350 12

24 Plate 1470 924 400

8,10 300 x 10 340 494 200

12,14 Thk 390 10 Thk 684 Pipe 250 10

16,18 Plate 440 Plate 874 Clip 300 150

20,22 12 Thk 1470 1064 No PC1 350 12

24 Plate 1620 1254 400

8,10 300 x 10 240 234 200

12,14 Thk 290 10 Thk 324 Pipe 250 10

16,18 Plate 340 Plate 414 Clip 300 50

20,22 12 Thk 1170 504 No PC1 350 12

24 Plate 1320 594 400

SUPPORT TYPE Standard Clamped Shoe

PIPE SIZE 8" - 24" Sheet A9 Support No S3 Support No S7 Support No S11 Dimension Dimension Dimension 300 H = = A 30 (typ) B 3 2 1 _(typ)10

Detail No Pipe Size

(32)

Rev. 2

Type H Length

S4 ½" - 6" 100 IPE 200 250 Pipe Clip 2

S8 ½" - 6" 150 IPE 200 500 No PC1 2

S12 ½" - 6" 50 IPE 200 250 2

SUPPORT TYPE Long Clamped Shoe

PIPE SIZE ½" - 6" Sheet A10 500 H = = 100 1 2

10 (typ)

Beam shall be cut

longitudinally to form shoe

Detail No Pipe Size

(33)

Rev. 2

Pipe Mark Area Mark Area Mark No 3

Size No 1 (cm²) No 2 (cm²) (2 Off) A B H

8,10 1450 364 200

12,14 10 Thk 1700 10 Thk 504 Pipe 250 10

16,18 Plate 1950 Plate 644 Clip 300 100

20,22 12 Thk 2200 784 No PC1 350 12

24 Plate 2450 924 400

Pipe Mark M.T.O. Mark M.T.O. Mark No 3

Size No 1 Area (cm²) No 2 Area (cm²) (2 Off) A B H

8,10 1700 494 200

12,14 10 Thk 1950 10 Thk 684 Pipe 250 10

16,18 Plate 2200 Plate 874 Clip 300 150

20,22 12 Thk 2450 1064 No PC1 350 12

24 Plate 2700 1254 400

8,10 1200 234 200

12,14 10 Thk 1450 10 Thk 324 Pipe 250 10

16,18 Plate 1700 Plate 414 Clip 300 50

20,22 12 Thk 1950 504 No PC1 350 12

24 Plate 2200 594 400

SUPPORT TYPE Long Clamped Shoe

PIPE SIZE 8" - 24" Sheet A11 Dimension Support No S4 Support No S12 Dimension Support No S8 Dimension 500 H = = A 30 (typ) B 3 2 1 10 (typ)

Detail No Pipe Size

(34)

Rev. 2

Note: - For PTFE details and installation instructions refer to Spec No 60-0000-L-SPE-1003

Pipe Area No Off Dimension

Size (cm²) A

½" - 6" 5 Thk Polished Stainless 180 PTFE pad Type A. 1 90

8 Steel Plate ASTM-A-240 260 PTFE pad Type A. 1 130

10 - 14 Type 316 or Equivalent. 360 PTFE pad Type B. 1 180

16 - 24 560 PTFE pad Type C. 1 280

SUPPORT No S19

SUPPORT TYPE PTFE for Pipe Shoe

PIPE SIZE ½" - 24"

Sheet A12

Mark No 1 Mark No 2

Detail No Pipe Size

Assembly Tag No: - S19 - X 5 200 _A 1 2 17 = = = =

(35)

Rev. 2

Size (cm²) A

26 - 40 5 Thk Polished Stainless 880 PTFE pad Type C. 2 220

42 - 88 Steel Plate ASTM-A-240 1800 PTFE pad Type D. 2 300

Type 316 or Equivalent.

SUPPORT No S19

SUPPORT TYPE PTFE for Pipe Shoe

PIPE SIZE 26" - 88"

Mark No 1 Mark No 2

Sheet A13 1

2

Detail No Pipe Size

Assembly Tag No: - S19 - X

= = 17 200 5 = = (typ) 220 (typ) Existing Shoe Type S1 - S10

(36)

Rev. 2

No H Length

S103 ½" - 6" 100 IPE 200 150 Pipe Clip 2

S107 ½" - 6" 150 IPE 200 300 No PC101 2

S111 ½" - 6" 50 IPE 200 150 2

SUPPORT TYPE Clamped Shoe for Stainless Steel Pipes

PIPE SIZE ½" - 6"

Sheet A14

Detail No Pipe Size

Assembly Tag No: - S103 or S107 or S111 - X 300 H = = 1 2 100

10 (typ)

Beam shall be cut

longitudinally to form Shoe Isolation Strip

(37)

Rev. 3

8,10 300 x 10 290 364 200 12,14 Thk 340 504 250 10 16,18 Plate 390 10 Thk 644 Pipe 300 20,22 12 Thk 1320 Plate 784 Clip 350 100 24, 26 Plate 1470 924 No PC101 400 12 28, 30 1770 1204 500 32 15 Thk Plt 1920 15 Thk Plt 1344 550 15

8,10 300 x 10 340 494 200 12,14 Thk 390 684 250 10 16,18 Plate 440 10 Thk 874 Pipe 300 20,22 12 Thk 1470 Plate 1064 Clip 350 150 24, 26 Plate 1620 1254 No PC101 400 12 28, 30 1920 1634 500 32 15 Thk Plt 1920 15 Thk Plt 1824 550 15

8,10 300 x 10 240 234 200 12,14 Thk 290 324 250 10 16,18 Plate 340 10 Thk 414 Pipe 300 20,22 12 Thk 1170 Plate 504 Clip 350 50 24, 26 Plate 1320 594 No PC101 400 12 28, 30 1620 774 500 32 15 Thk Plt 1920 15 Thk Plt 864 550 15 SUPPORT No S103, S107, S111

SUPPORT TYPE Clamped Shoe for Stainless Steel Pipes

PIPE SIZE 8" - 32" Sheet A15

Support No S103 Support No S107 Support No S111 Dimension Dimension Dimension

Detail No Pipe Size

Assembly Tag No: - S103 or S107 or S111 - X 300 = = A 30 (typ) 3 2 1 _(typ)10 45o Isolation Strip H B

(38)

Rev. 2

Type H Length

S104 ½" - 6" 100 IPE 200 250 Pipe Clip 2

S108 ½" - 6" 150 IPE 200 500 No PC101 2

S112 ½" - 6" 50 IPE 200 250 2

SUPPORT TYPE Long Clamped Shoe for Stainless Steel Pipes

PIPE SIZE ½" - 6"

Sheet A16

Detail No Pipe Size

Assembly Tag No: - S104 or S108 or S112 - X 500 H = = 1 2 100

10 (typ)

Beam shall be cut

longitudinally to form Shoe Isolation Strip

(39)

Rev. 3

Pipe Mark Area Mark Area Mark No 3

Size No 1 (cm²) No 2 (cm²) (2 Off) A B H 8,10 1450 364 200 12,14 10 Thk 1700 504 Pipe 250 10 16,18 Plate 1950 10 Thk 644 Clip 300 100 20,22 12 Thk 2200 Plate 784 No PC101 350 24 Plate 2450 924 400 12 30 2950 1204 500

8,10 1700 494 200 12,14 10 Thk 1950 684 Pipe 250 10 16,18 Plate 2200 10 Thk 874 Clip 300 150 20,22 12 Thk 2450 Plate 1064 No PC101 350 24 Plate 2700 1254 400 12 30 3200 1634 500

8,10 1200 234 200 12,14 10 Thk 1450 324 Pipe 250 10 16,18 Plate 1700 10 Thk 414 Clip 300 50 20,22 12 Thk 1950 Plate 504 No PC101 350 24 Plate 2200 594 400 12 30 2700 774 500 SUPPORT No S104, S108, S112

SUPPORT TYPE Long Clamped Shoe for Stainless Steel Pipes

PIPE SIZE 8" - 30" Sheet A17 Dimension Support No S104 Support No S112 Dimension Support No S108 Dimension

Detail No Pipe Size

Assembly Tag No: - S104 or S108 or S112 - X 500 H = = A 30 (typ) B 3 2 1 10 (typ) Isolation Strip 45o

(40)

Rev. 3

Pipe Size 'A'

½" 34

¾" 42

1" 50

1½" 75

2" 95 Isolator Pad 500 Lg. 20mm Wide St. Stl.

3" 140 cut from 2mm thk. Bands- 2 off

4" 180 PTFE sheet 6" 265 8" 345 10" 430 12" 510 NOTES

1- Maximum operating temp of pipe = 150°C

2- For pipes 14" and larger or pipes with an operating temp greater than 150°C use a cradle C101 or C102

3- PTFE sheet can be site trimmed to avoid clashes with elbow, flanges etc. However it shall be ensured that none of the pipe is in direct contact the the supporting steelwork

SUPPORT No S113

SUPPORT TYPE Isolator Pad for St. Stl. Lines on C. Stl. Support

PIPE SIZE ½" - 12"

Mark No.1 Mark No.2

Sheet A18

Detail No Pipe Size

180o 'A' 500 2 1 Pipe Size

(41)

Rev. 2

Size Code Dimn 'L' Mark No.1

A 700

B 1000

SUPPORT No S114

SUPPORT TYPE Pick-Up

PIPE SIZE Supported pipe 3" NB max. (Insulated)

Sheet A19 Total Length

70x70x8L 700

1000

Detail No Size Code

Assembly Tag No: - S114 - X 1 150 600 max. L Field Weld

Alternative angle position for pipe sizes 26" and above

Supporting pipe 8" NB minimum

Supported pipe 3" NB maximum

(42)

Rev. 2

Size Code Dimn 'L' Mark No.1 Mark No.2 Area (cm2)

A 700 8 Thk.

B 1000 Plate

SUPPORT No S115

SUPPORT TYPE Pick-Up

PIPE SIZE Supported pipe 3" NB max. (Uninsulated)

Sheet A20 Total Length

70x70x8L 700 400

1000

Detail No Size Code

Supporting pipe 8" NB minimum 1 150 600 max. L Supported pipe 3" NB maximum Field Weld Typ. 2 50 50 8 ₁₀₀ 200

(43)

Rev. 3

½" - 24" 26" - 92"

SUPPORT No PK1-A

SUPPORT TYPE Packing Plate for gaps up to 20mm for guides

PIPE SIZE All Sizes

Pipe Size Sheet A21 A (Maximum Dimension) 120 200 Detail No

Assembly Tag No: - _{View A-A}

= =

A 20

max

PIPES WITH SHOES & GUIDES

PIPE SIZE ≥ 6"

Packing plate for gaps 20mm or less. Material shall be site supplied A 20 (typ) A A min (typ) Packing plate for gaps 20mm or less. Material shall be site supplied A A min (typ) Packing plate for gaps 20mm or less. Material shall be site supplied A Packing plate for gaps 20mm or less. Material shall be site supplied A min (typ) A

PIPES WITH SHOES & GUIDES

PIPE SIZE ≤ 4"

PIPES WITH GUIDES ONLY

PIPE SIZE ≥ 16"

PIPES WITH GUIDES ONLY

PIPE SIZE ≤ 14"

PK1-A

20 (typ)

(44)

Rev. 3 Pipe Size L ½" - 6" 120 8" - 14" 250 16" - 24" 400 26" - 42" 600 ½" - 24" 26" - 92" SUPPORT No PK1-A

SUPPORT TYPE Packing Plate for gaps up to 20mm for supports only

PIPE SIZE All Sizes

Sheet A22

Pipe Size A (Maximum

Dimension) 120 200 Detail No

Assembly Tag No: - _{View A-A}

= = A 20 max A Packing plate for gaps 20mm or less. Material shall be site supplied A Packing plate for gaps 20mm or less. Material shall be site supplied A A

PIPES WITH SHOES ONLY

ALL SIZES

PIPES WITHOUT SHOES OR GUIDES

ALL SIZES

PK1-A L

10 (typ)

(45)

Rev. 2

Pipe Support Dimension Mark No 1

Size No L ½" - 4" PK2-A 250 6" - 10" PK2-B 400 12" - 24" PK2-C 600 UPN 160 26" - 30" PK2-D 1000 36" - 40" PK2-E 1200 42" PK2-F 1500

Size No L

½" - 4" PK2-G 250

6" - 8" PK2-H 400 UPN 160

10" - 14" PK2-J 600

Size No L

16" - 24" PK2-K 600

26" - 32" PK2-L 800 UPN 160 34" - 42" PK2-M 1000

SUPPORT No PK2

SUPPORT TYPE Packing Support for gaps from 21 to 60mm for guides

PIPE SIZE All Sizes

Sheet A23 Detail No

Assembly Tag No: - L A A = = 160 View A-A gap between 21 and 60 mm 10 PK2-X Size Code L 10 A A 1 1

NOTE - Check length of channel for potential clash with neighbouring pipe or guide before welding. Site trim to dimensions shown if necessary. Site trim flanges to suit the gap.

L 20 A A 1 (typ)

Site trim to suit

Site trim to suit Site trim to suit

(46)

Rev. 3

Size No L ½" - 6" PK3-A 120 8" - 14" PK3-B 250 16" - 24" PK3-C 400 UPN 160 26" - 34" PK3-D 600 36" - 42" PK3-E 800

Size No L ½" - 6" PK3-F 120 8" - 14" PK3-G 250 UPN 160 16" - 24" PK3-H 400 26" - 42" PK3-J 600 SUPPORT No PK3

SUPPORT TYPE Packing Support for gaps from 21 to 60mm for supports PIPE SIZE ½" - 42"

Sheet A24

Detail No Size Code

Assembly Tag No: -

UPN 160 Site trim flanges and field weld to suit gap

= = 160 View A-A gap between 21 and 60 mm L 10 A A L A A 1 1 PK3-X Site trim to suit

Site trim to suit (typ)

= =

(47)

Rev. 2

Size No L ½" - 4" PK4-A 250 6" - 10" PK4-B 400 12" - 24" PK4-C 600 UPN 240 26" - 30" PK4-D 1000 36" - 40" PK4-E 1200 42" PK4-F 1500

Size No L

½" - 4" PK4-G 250

6" - 8" PK4-H 400 UPN 240

10" - 14" PK4-J 600

Size No L

16" - 24" PK4-K 600

26" - 32" PK4-L 800 UPN 240 34" - 42" PK4-M 1000

SUPPORT No PK4

SUPPORT TYPE Packing Support for gaps from 61 to 80mm for guides

PIPE SIZE All Sizes

Sheet A25 Detail No

Assembly Tag No: - L A A = = 240 View A-A gap between 61 and 80 mm 10 PK4-X Size Code L 10 A A 1 1 L 20 A A 1 (typ) (typ) (typ)

Site trim to suit Site trim to suit

Site trim to suit

(48)

Rev. 2

Size No L ½" - 6" PK5-A 120 8" - 14" PK5-B 250 16" - 24" PK5-C 400 UPN 240 26" - 34" PK5-D 600 36" - 42" PK5-E 800

Size No L ½" - 6" PK5-F 120 8" - 14" PK5-G 250 UPN 240 16" - 24" PK5-H 400 26" - 42" PK5-J 600 SUPPORT No PK5

SUPPORT TYPE Packing Support for gaps from 61 to 80mm for supports

PIPE SIZE All Sizes

Sheet A26

Detail No Size Code

Assembly Tag No: -

= = 240 View A-A gap between 61 and 80 mm L 10 A A L A A 1 1 PK5-X (typ) = =

(49)

Rev. 2

Size (cm²) A

½" - 6" 5 Thk Polished Stainless 360 PTFE pad Type A. 1 90

8 Steel Plate ASTM-A-240 520 PTFE pad Type A. 1 130

10 - 14 Type 316 or Equivalent. 720 PTFE pad Type B. 1 180

16 - 24 1120 PTFE pad Type C. 1 280

SUPPORT No S20

SUPPORT TYPE PTFE for Long Pipe Shoe

PIPE SIZE ½" - 24"

Sheet A27

Mark No 1 Mark No 2

Detail No Pipe Size

Assembly Tag No: - S20 - X 5 400 _A 1 2 17 = = = =