3 Scroll Saw Projects

(1)

#P688 - Peace on Earth Music Box

CDCatalog - FREE Bonus Pattern

(2)

T

op / Bottom (A)

Stock: 1/4”, cut 1 each

Dashed line indicates placement of Frame.

Small dashed line indicates placement of Foot on Bottom.

Countersink bottomside of Bottom and attach to Frame with #6 x 3/4” screws.

Cut slot in T op only . Adjust slot, if necessary , for thickness of material used. Drill 3/8” in T op for

turntable shaft and in Bottom for key

.

Roundover top edge by sanding.

GREAT AMERICAN

SCROLLSAW PATTERNS

THE BERRY BASKET P.O. BOX 925

CENTRALIA, WA 98531 360-736-7020

ORIGINAL DESIGNS BY

#P688 - Peace on Earth Music Box

CD Catalog - FREE Bonus

Computer Printers

Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers, themselves, can cause a slight distortion upon printing.

(3)

Turntable (C)

Stock: 1/4”, Countersink the bottomside with a 1” forstner bit 1/16” deep. Secure the metal turntable with super glue or silicone.

Roundover top edge by sanding. Dashed line indicates position of metal turntable on bottomside.

Cut out for music box

Circle indicates

position of key and

turntable shafts.

Frame (B)

Stock: 1 1/2”

#P688 - Peace on Earth Music Box

Angel (D)

Stock: 1/4” - 3/8” Music Box Key Metal Turntable Top

Side view

of Music Box

For music box tune selection and pricing, call THE BERRY BASKET at 1-800-206-9009.

GREA

T

AMERICAN

SCROLLSA W P A TTERNS THE BERR Y BASKET P .O. BOX 925 CENTRALIA, W A 98531

ORIGINAL

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T

op Overlay (G)

Stock: 1/16” - 1/8”

Arch Support (E)

Stock: 1/4”, cut 2

Arch (F)

Stock: 1/4” Dashed line indicates placement of

T

op Overlay

.

Foot (H)

Fold on dashed line. _{Rear view} Top view

Front

#P688 - Peace on Earth Music Box

Foot Instructions

1. Attach pattern with repositionable spray. 2. Cut out back shape 3. Cut out the top shape 4. Attach Foot with glue and finishing nails or silicone

1

2

3

3/4 1” Back Back Top

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GREA

T

AMERICAN

SCROLLSA W P A TTERNS THE BERR Y BASKET P

.O. BOX 925 _CENTRALIA,

W

A

98531

ORIGINAL

DESIGNS BY

#P688 - Assembly Instructions

1. Select your material from a variety of hardwoods or solid core plywood.

2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary.

3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated.

4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or using a small roundover router bit if desired. 5. Assemble by first attaching the Top to the Frame with glue and finishing nails or silicone. Next attach the music box movement to the topside of the Bottom with screws or silicone. Before the silicone sets, be sure to position the Frame over the Bottom to make sure the music box movement is aligned correctly. Then secure the Bottom to the Frame. Next, attach the Feet where indicated, securing with wood glue or silicone. Now attach the metal turntable to the bottom of the wood Turntable with silicone and then attach the Figure to the Top. Finally, attach the turntable and key to the music box, and finish as desired. NOTE: It is important that the music box movement bottom is in contact with the wood (topside of the Bottom) in order to have the best tone. If using silicone, be careful to not use too much as it may squeeze out from between the 2 pieces and get into the movement itself.

#P688 - Peace on Earth Music Box

1

2

3

4 Assembly Diagram

5 Wing

Underlay (I)

Stock: 1/8” - 1/4” Dashed line indicates placement of Angel.

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#P688 - Peace on Earth Music Box

Countersink to attach to bottom wood piece.

3/4 Cut on traced lines.

Reattach the 2 halves.

Frame Option

#P688 - Frame Options

Cutting the 1 1/2” thick Frame will probably be the most challenging part of these projects. Using the proper size of scrollsaw blades will make this step easier. A universal #9 or larger blade is highly recommended. This will make cutting quicker and more accurate. Also, depending upon the type of wood you are using for the Frame, you may want to consider using a double skip-tooth or precision blade.

Another option for the Frame, is using a bandsaw with a 1/16” - 1/8” blade for cutting the outside shape. Note: that the more teeth per inch on the blade, the smoother the cut will be. Still, another option for cutting the Frame, is to cut two 3/4” thick pieces of wood separately, and then secure them together with wood screws or glue. To start, adhere the paper Frame pattern to one 3/4” thick workpiece. Cut the outer shape and opening for the music box movement following the solid lines. Then, countersink in 2 locations for #6 x 1 1/4” F.H. woodscrews, being careful to NOT countersink where indicated for attaching the Bottom to the Frame. Secure this half of the Frame to the remaining 3/4” thick work piece with the #6 screws. Next trace the shape of the top Frame half onto the bottom half workpiece. Remove the screws and separate the 2 halves. Cut the bottom half on the solid line, then reattach the 2 halves together with the screws, and sand where they meet until flush.

GREAT AMERICAN

CENTRALIA, WA 98531 360-736-7020

Top /Bottom

Frame

Turntable

Angel

Arch Support

Arch

Top Overlay

Foot

Wing Underlay

Description

A

B

C

D

E

F

G

H

I

Item

1 ea

1

2

1

2

1 Qty

Stock

1/4”T x 6”W x 9 1/4”L

1 1/2”T x 4 5/8”W x 8 1/4”L

1/4”T x 4 1/4”W x 4 1/4”L

1/4” - 3/8”T x 3 1/2”W x 4 1/4”L

1/4”T x 2 7/8”W x 3 1/2”L

1/4”T x 5 1/2”W x 9”L

1/16” - 1/8”T x 3 1/8”W x 7 7/8”L

3/4”T x 1 7/8”W x 2 3/4”L

1/8” - 1/4”T x 4 1/4” x 4 5/8”L

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#P689 - Patriotic Eagle Lamp

CDCatalog - FREE Bonus Pattern

(8)

Side (A)

Cut two sides with bottom slots Cut two sides with bottom slots Cut two sides with top slots Cut two sides with top slots

Adjust slots, if necessary, for thickness of material you are using.

Bottom Bottom Top Top

Ornament (C)

#P689 - Patriotic Eagle Lamp

CDCatalog - FREE Bonus Pattern

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#P689 - Patriotic Eagle Lamp

Ornament (D)

GREAT AMERICAN

CENTRALIA, WA 98531 360-736-7020

Top and Bottom (B)

Drill 3/8" to insert lamp rod.

Side

Top & Bottom

Ornament

Description

A

B

C

D

Item

4 1 ea

4

4 Qty

Stock

1/4”T x 7 1/8”W x 9 1/8”L

1/4”T x 4 5 /16”W x 4 3/4”L

1/4”T x 3/4”W x 4 3/8”L

1/4”T x 7/8”W x 4 3/8”L

#P689 - Patriotic Eagle Lamp

Computer Printers

Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers,

themselves, can cause a slight distortion upon printing.

#P689 - Assembly Instructions

1. Select your material from a variety of hardwoods or solid core plywood. 2. Measure each pattern piece and cut the work pieces to size accordingly. Sand as necessary.

3. Make all pattern pieces by adhering the paper patterns to the work pieces with a repositionable spray adhesive. Cut the outer shapes and any interior designs. And drill where indicated.

4. Remove all paper patterns. Sand where needed. The edges can be rounded by sanding or using a small roundover router bit if desired. 5. Assemble by first inserting the tabs in the Bottom and Top into one Side. Secure with glue. Next attach the opposite Side. Then slide the remaining Sides into position. Now, attach Ornament (C) to the 2 Sides that have the Top and Bottom tabs inserted into the slots. Secure with glue. Then attach Ornament (D) to the two remaining Sides. Assemble the lamp as per instructions. Finish as desired. Option: use contrasting material behind design if desired. Note: order lamp kit #A243 or #A251 to complete.

#P689 - Patriotic Eagle Lamp

A

B

C

D

C

D

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#P690 - Victorian Mantle Clock

CDCatalog - FREE Bonus Pattern

(11)

Roof (G)

Roof (G) 1/4” diameter x 3 5/8” L dowel. Secure with glue.

Dashed line indicates placement of Dial (B).

Bore 5/16” hole for clock shaft.

Pattern Overlap line

Front & Back (A)

Stock: 1/4”, 1 each Top pattern piece

Dial (B)

Stock: 1/8”

Drill 5 1/6” hole for clock shaft.

H H

I

#P690 -Victorian Mantle Clock

CDCatalog - FREE Bonus Pattern A C G E J F K B L D M L K E

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Spacer (K) Edging (M)

Attach Sides and Spacer with glue and #18 x 5/8”wire brads.

Bore 5/16” hole for clock shaft.

Note - Cut a 4” hole in the Back for changing batteries and setting time. Note - Cut a 4” hole in the Back for changing batteries and setting time.

Front & Back (A)

Stock: 1/4”, cut 1 each Bottom pattern piece

Side (C)

#P690 - V

ictorian Mantle Clock

CDCatalog - FREE Bonus Pattern THE BERR

Y

BASKET

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Spacer (H) Pattern Overlap line

Side (C)

Stock: 1/4”, cut 2 Bottom pattern piece

Side view of Pendulum Clock Movement Assembly Clock movement Hook Pendulum Front

Diagram for Attaching Pendulum

to Clock Movement

Secure one 1/4” side of the hanger to the top front of the Pendulum with contact cement or super glue.

2

_Pendulum

Hook Form a hanger by bending a thin

piece of sheet metal 3/8”W x 5/8”L into the following shape

1

1/4” 1/4” 1/8” Hook Clock movement Front Insert the remaining 1/4”

side through the pendulum hook on the Clock Movement.

3

Recommended Pendulum Movement - #C131 Hands - #C137 or #C138

Pendulum (D)

Stock 1/8”

Side (C)

Stock: 1/4”, cut Top pattern piece

#P690 - Victorian Mantle Clock

CDCatalog - FREE Bonus Pattern (E)

(E) Edging (M)

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Front

Top

Roof (F)

Front (A) Back (A)

#P690 - Victorian Mantle Clock

Side Bracket (E)

Stock: 1/4”, cut 4 Edging (M)

A

B

C

D

E

F

G

H

I

J

K

L

M

1 ea

1

2

1

2

1 1 ea

2

1

2

1 Front & Back

Dial

Side

Pendulum

Side Bracket

Roof

Crest

Front & Back Apron

End Apron

Base

Spacer

Fence

Edging

Description Item Qty

#P690 - Victorian Mantle Clock

Stock

1/4”T x 6”W x 13 1/8”L

1/8”T x 5 3/4”W x 5 3/4”L

1/4”T x 3 3/16”W x 11 3/8”L

1/8”T x 1 5/8”W x 5”L

1/4”T x 2 1/8”W x 10”L

1/4”T x 4 5/16”W x 4 7/16”L

1/8” - 1/4”T x 4 5/8”W x 10 3/8”L

1/4”T x 2 1/8”W x 5 15/16”L

1/4”T x 2”W x 3 3/16”L

1/4”T x 5 5/8”W x 9 5/8”L

1/4”T x 3 3/16”W x 5 7/16”L

1/4”T x 1 7/8”W x 8 5/8”L

1/4”T x 5 5/8”W x 9 5/8”L

Top

GREAT AMERICAN

CENTRALIA, WA 98531 360-736-7020

Computer Printers

Please be assured that every effort is made on our part to provide accurate patterns. Please be aware, however, that individual printer settings, and the printers, themselves, can cause a slight distortion upon printing.

(15)

Crest (G)

Stock: 1/8” - 1/4”

Attach Crest to Roof with glue and #18 x 5/8” wire brads.

#P690 - Victorian Mantle Clock

GREAT AMERICAN

CENTRALIA, WA 98531 360-736-7020

Spacer (N)Spacer (K)

End

Apron (I)

Front & Back

Apron (H)

Spacer (K)

End Apron (I)

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#P690 - Victorian Mantle Clock

Fence (L)

Base (J)

Stock: 1/4”

Front (A) topside, Front

Apron (H) bottom side

Side (C) topside and End Apron (I) bottom side

Back (A)

Spacer (K)

Stock: 1/4” - 1/2”, cut 2

Cut on these lines for Spacer (K).

Front

Fence (L)

Side (C) topside and End Apron (I) bottom side

GREAT AMERICAN

CENTRALIA, WA 98531 360-736-7020

(17)

#P690 - Victorian Mantle Clock

Edging (M)

Stock: 1/4” Front (A) Front (A) Side (C) Side (C) Back (A)

Side Bracket (E)

Front

Fence (L)

#P690 -

Assembly Instructions

1. Select your material from a variety of hardwoods or solid cor

e plywood.

2. Measure each pattern piece and cut the work pieces to size ac

cordingly

. Sand

as necessary

.

3. Make all pattern pieces by adhering the paper patterns to the

work pieces with

a repositionable spray adhesive. Cut the outer shapes and any in

terior designs.

And drill where indicated. 4. Remove all paper patterns. Sand where needed.

The edges can be rounded by

sanding or using a small roundover router bit if desired. 5.

Assemble by first attaching the End

Aprons and 1 Spacer to the front

Apron.

Then attach the Back

Apron. Now secure this assembly to the bottomside of the

Base where indicated. Next, attach the Sides and Spacer to the F

ront.

Then attach

the Back. Now

, attach the Base and the Edging. Next, attach the Side Brackets

and the Fences. Proceed to attach the Roof and Crest, and the Di

al. Finish as

desired. Insert the clock movement, attach the hands, and hang t

he Pendulum.