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PANORAMIC SCENIC CAR

Installation Instruction

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Confidentiality Notice Confidentiality Notice

This proprietary and confidential document is provided to you only for purposes of installing This proprietary and confidential document is provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of

prosecute any breach of this obligation.this obligation. Authorization Notice

Authorization Notice

This publication is for informational purposes only. All persons participating in the installation This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE KONE and must have KONE Corporation's authorization to install and maintain KONE equipment.

equipment.

DISCLAIMER OF WARRANTIES AND LIABILITIES DISCLAIMER OF WARRANTIES AND LIABILITIES

KONE reserves the right at any time to alter the product design, specifications and KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.

DISCLOSURE OF THIS DOCUMENT. Trademark Notice

Trademark Notice

"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in other product names are trademarks or registered trademarks of KONE Corporation in various countries."

various countries."

Copyright Notice Copyright Notice

All rights reserved. rights reserved. No No part of part of the contents the contents of of this document this document may may be copied, be copied, reproduced orreproduced or transmitted in any form or by any means, or translated into another language or format, in transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

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This proprietary and confidential document is provided to you only for purposes of installing This proprietary and confidential document is provided to you only for purposes of installing and/or maintaining KONE products and it may not be used or its contents disclosed for any and/or maintaining KONE products and it may not be used or its contents disclosed for any other purpose without KONE's prior written permission. Neither this document nor its contents other purpose without KONE's prior written permission. Neither this document nor its contents may be copied or disclosed to third parties for any reason. KONE reserves the right to may be copied or disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of

prosecute any breach of this obligation.this obligation. Authorization Notice

Authorization Notice

This publication is for informational purposes only. All persons participating in the installation This publication is for informational purposes only. All persons participating in the installation and/or maintenance of KONE equipment and using these instructions must be qualified to and/or maintenance of KONE equipment and using these instructions must be qualified to perform such work, are required to have received equipment specific training as specified by perform such work, are required to have received equipment specific training as specified by KONE and must have KONE Corporation's authorization to install and maintain KONE KONE and must have KONE Corporation's authorization to install and maintain KONE equipment.

equipment.

DISCLAIMER OF WARRANTIES AND LIABILITIES DISCLAIMER OF WARRANTIES AND LIABILITIES

KONE reserves the right at any time to alter the product design, specifications and KONE reserves the right at any time to alter the product design, specifications and procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.

DISCLOSURE OF THIS DOCUMENT. Trademark Notice

Trademark Notice

"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all "KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other product names are trademarks or registered trademarks of KONE Corporation in other product names are trademarks or registered trademarks of KONE Corporation in various countries."

various countries."

Copyright Notice Copyright Notice

All rights reserved. rights reserved. No No part of part of the contents the contents of of this document this document may may be copied, be copied, reproduced orreproduced or transmitted in any form or by any means, or translated into another language or format, in transmitted in any form or by any means, or translated into another language or format, in whole or part, without prior written permission of KONE Corporation.

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1 GENERAL

The installation method described in this instruction has been designed to ensure an efficient, trouble-free installation, whilst maintaining safe working practices.

This is a general instruction which can be used for scenic cars for KONE 3000S MonoSpaceTM and KONE 3000S MiniSpaceTM panoramic scenic elevators with:

KONE 3000S MonoSpaceTM panoramic scenic elevator

KONE 3000S MiniSpaceTM panoramic scenic elevator

• Rated load 1000 kg

• Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s, 2.0 m/s

• Maximum travel 50 m (1.0 m/s) and 75 m (≥1.6 m/s)

• Maximum number of floors 24 • MX10/20 machine • V3F18 drive • Sling CF10UP-SCE • Rated load 1000 kg • Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s, 2.0 m/s

• Maximum travel 75 m (≤1.75 m/s) and 100 m (2.0 m/s)

• Maximum number of floors 38 • MX10/20 machine

• V3F25 drive

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2 SAFETY

• The local safety codes and rules must be obeyed at all times.

• Follow the method described in this instruction. Do not take shortcuts. If it is necessary to deviate from this method, a safe working method and risk analysis detailing all the required risk reduction measures must be obtained from the supervisor responsible for your installation.

• Personal safety equipment must be used (safety harnesses, safety goggles, rubber gloves, ear protection, work clothes, helmet, safety shoes, dust mask).

• You must never work beneath a suspended load no matter how short the time period is. • Always use the hoist in accordance with you local regulations.

• Isolate the working area to keep outside persons away. Use additional safety fences or guarding.

• Use fall protection systems whenever there is risk of injury from falling. Refer to AM-01.03.001.

• During the installation the car top balustrade height must be 1100 mm in all cases.

WARNING

Do not jump on the car roof! Do not step on the wall panels!

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3 TOOLS

Table 1: TOOL SPECIFICATION Lifting chain, shackles, lifting eyes

Check the car weight and dimensions Sveting pad 2 pcs

Drilling machine Drill bit cassette (1.5-12 mm) Spanners U end

and ring end

13, 17, 19, 24 mm Allen key 4, 6 mm Rachet 1/2’’ and 1/4’’ Sockets 13, 17, 19, 24 mm Tape measure L 3.0/5.0 m Screw drivers Flat head

Phillips head Hammers Steel and rubber Spirit level 2 pcs, L~500 mm Pliers Site cutter, Rope

cutter, Long nose

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ACCESSORIES DELIVERED

4 FLOORING THICKNESS RESERVE (SS)

NOTE! Use only the bolts and nuts delivered with

the car.

• Rapid nut 0969 (for wall fixings)

• VERBUS-RIPP M6 x 20 bolt and M6 nut (for fixings generally)

• KFR 4.2 x 13 (for roof skirting fixings etc.) • Round washer 6.4 x 30 (for sill fixing) • M6 x 16 (for toe guard fixing)

• M6 X 30 (for sill profile fixing)

• T-bolt M6 x30 (for balustrade fixings) • T-bolt M6 x 45 (for balustrade fixings) • Normal (3M-471 black) and two-sided tape

(3M-4930)

Flooring

Glue (not for metal floor coatings)

Option (1 mm fire plate e.g. in fireman’s elevator) Plywood (9 mm), standard if elevator type is G (goods passenger), option if elevator type is P (passenger) or B (bed passenger)

SS(max.) = 30 mm

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5 UNPACKING

6 CAR DELIVERY OPTIONS

• After unpacking, store parts indoors and protect them. If the parts are left outside, arrange appropriate protection against weather.

• Pay extra attention to the handling of the glass parts. • Always use gloves when handling glass or steel panel

parts.

NOTE! Never handle or lift glass parts so that there is metal and glass against each other.

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7 INSTALLATION METHOD

7.1 Flow chart of installation

The following chart describes the procedure for installing the scenic car.

Sling and car installed as parts

Floor

Side walls

Front walls

Lower canopy

Roof and upper canopy

Balustrade

Windows

COP and ceiling

Sill profile

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7.2 Sling and car installed as parts

7.2.1 Installing the floor

Step Action Note

1 Check that the car sling platform beams are horizontal.

• If necessary, use adjusting shims between the isolation beam and the lower beam.

2 Remove the bolts with square washers from the car sling.

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3 Lift the car floor into the sling using lifting loops or C-profiles.

• There are two lifting holes on one side of the car floor.

4 Check dimension X.

• For AMDC1C door, X is 105 mm. • The plumb line is at the landing door

sill.

• The sill gap is 25 mm.

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5 Re-install the bolts with square washers onto the car sling.

• Tighten the bolts to final tightness.

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6 Check that the floor is horizontal on all planes.

• If necessary, use adjusting shims between the isolation beam and the lower beam.

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NOTE! Before installing car wall panels, lift the car roof into the shaft. Follow the procedure below to lift the car roof into the shaft.

Step Action Note

1 Install the lifting eyes into the C-profiles of the car roof.

• Place the lifting eyes so that the car roof will stay horizontal when lifted up.

2 Tighten the lifting eyes.

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Install side wall panels according to the following procedure.

Step Action Note

1 Fix wall panels to the floor, and put bolts into every fixing hole.

• Wulock bolt M6 x 20 and Wulock nut M6; or

• Bolt M6 x 20, nut M6, washer M6, and spring washer M6.

2 Fix wall D with bolts and tighten these bolts to final tightness.

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3 Follow the same procedure to install wall B.

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7.2.3 Installing front walls

Step Action Note

1 Remove plastic protection.

2 Remove grease and dust from the front wall.

3 Fix the self-adhesive bases for the cable ties,

4 Fix the front walls with bolts. • Hand tighten the bolts.

NOTE! Fix the front wall bolts and the transom panel bolts beside the joint. Otherwise the door

operator will damage these parts.

1 0 0 1 0 0 1 0 0

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5 Mount the transom panel between the front walls using bolts.

• Hand tighten the bolts.

6 If the final floor coating is installed, check the clearance between final floor coating and the transom panel.

• The dimension should be HH+4. (HH=Clear height of the door opening)

7 If the final floor coating is not installed, check the clearance between the floor and the transom panel.

• The dimension should be HH+4+SS (max. HH+34). (HH=Clear height of the door opening; SS=Flooring thickness reserve)

8 Check that the cross dimension difference is smaller than 2 mm.

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9 Tighten all the bolts to final tightness. NOTE! For side opening door, fix the

extension piece(s) to the front walls with self-drilling screws.

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Step Action Note

Install the lower canopy, using the rachet and bolts:

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7.2.5 Installing the roof and the upper canopy

NOTE! Before installing the roof, make sure that the handrail can be taken into the car through the door opening area. If the door opening area is not big enough, lift handrail into the car before car roof installation.

Step Action Note

1 Hoist the roof onto the top edge of the wall panels.

2 Fasten the roof to the wall panels using bolts.

CAUTION! Use safety harness if there is any risk of falling when you are working from the car roof.

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3 Check that the walls are plumb.

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4 Install the upper canopy, using the rachet and the same bolts as used for lower canopy.

For more information on installing the lower canopy, refer to section titled Installing the lower canopy.

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NOTE! For scaffold-less installation using Tirak: during the installation, the balustrade height must always be 1100 mm in all cases. After removing the Tirak, the balustrade must be adjusted according to the layout drawing/EN81-1 or changed to the final balustrade model with fixed height.

Step Action Note

1 Check the position of all the equipment for the C-profiles according to the

layout drawing.

2 Mount the required number of T-bolts into position in the C-profiles.

3 Fasten each balustrade support to the roof using T-bolts.

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7.2.7 Installing windows

Windows can be installed from inside.

CAUTION

Sharp glass edges may damage your fingers. Make sure that there is always rubber sealing between the glass and the frame. Avoid skin contact with the silicon. Always wear rubber gloves when handling silicon.

Step Action Note

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2 When installing windows from inside, tighten all screws.

3 Install the window into the frame. • Check that the sealing covers the

whole window.

4 Install fixing plates with screws.

5 Fix the lower skirting plate.

6 When all windows are installed and fixed, install cover plates on both sides of the rib between windows.

7 Fill the gap with silicon.

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7.2.8 Installing COP and ceiling

8 Spread the silicon with fingers. • Wear rubber gloves.

• Use water or soap water to make the spreading easier.

• If possible, one fitter should stand outside the car and the other fitter inside the car. (USE SAFETY HARNESSES.)

• Spread the silicon on both sides at the same time so that the air will come out.

Step Action Note

1 Install the COP to car wall.

• Fix screws from outside of the car.

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2 Install the ceiling.

• Fix screws from inside of the car onto the car roof.

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7.2.9 Installing the sill profile

Step Action Note

1 Fix the sill front part to the sill back part using bolts.

• Hand tighten the bolts.

• Wulock bolt M6x20 and Wulock nut M6; or

• Bolt M6x20, nut M6, washer M6, and spring washer M6.

2 Put (M6x30) bolts into the profile slot.

3 Place the profile on the sill front part. • Make sure that the profile is fixed to

the sill front part according to the layout drawing.

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4 Check that the sill profile is level. • If necessary, adjust the sill.

5 Check that the long support profiles of the toe guard are vertical.

• If necessary, adjust the sill.

6 Check that the clearance between the landing sill and the car sill is consistent with the layout drawing.

Step Action Note

C L E A R

A N C E

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8 BALANCING THE CAR

Follow the procedure below to balance the car.

Step Action Note

1 Fit the balancing weights to profiles under the car floor.

2 After hanging all weights, install holders (1) to hold the weights together.

• Adjust screws (2) and tighten nuts (3).

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PANORAMIC SCENIC CAR

PANORAMIC SCENIC CAR

Installation Instruction

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TABLE OF CONTENTS

TABLE OF CONTENTS

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1

GENERAL

2

SAFETY

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3

TOOLS

4

FLOORING THICKNESS RESERVE (SS)

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5

UNPACKING

6

CAR DELIVERY OPTIONS

7

INSTALLATION METHOD

7.1

Flow chart of installation

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7.2

Sling and car installed as parts

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8

BALANCING THE CAR