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AirCost LCCA Software

An overview of AAPTP 06‐06

American Concrete Pavement Association, Southeast Chapter

Paul M. Dalbey, P.E.

American Concrete Pavement Association, Southeast Chapter Concrete Airport Pavement Workshop Atlanta, GA O t b 28 2010 October 28, 2010

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Overview

Overview

ƒ Life‐Cycle Cost Analysis ƒ What is a LCCA? ƒ Why is an LCCA important to your project? ƒ What do we get as a result of our LCCA? ƒ Origins of AAPTP 06‐06 ƒ AirCost Software

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What is a Life‐Cycle Cost Analysis?

What is a Life‐Cycle Cost Analysis?

ƒ Analysis technique that helps managers, engineers, planners, and 

other decision makers determine the most cost‐effective other decision makers determine the most cost effective  pavement alternative over a given period of time

ƒ Multiple options can be subjectively evaluated

• Initial construction or rehabilitation

• Major vs minor rehabilitation vs preventive maintenance

• Concrete vs AsphaltConcrete vs Asphalt

• 20‐year design vs 40‐year design ƒ Should be completed as early as possible in the project  d l h development phase ƒ Identifies “total” costs of different plans over the course of the  analysis period analysis period ƒ LCCA IS A TOOL, NOT AN ANSWER!!!!

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Possible Life‐Cycle Alternatives of Pavement

Possible Life‐Cycle Alternatives of Pavement

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Typical Life Cycle Cost Diagram

Typical Life Cycle Cost Diagram

Initial Construction B Initial Construction A Rehab 1B

($)

Rehab 1A Rehab 2A Rehab 3A

C

ost

(

End-of-Analysis Salvage Value

C

Ti

Time

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LCCA “Ingredients”

LCCA  Ingredients

ƒ Alternatives • Overall pavement cycle strategy • Initial Construction • Rehabilitation strategies ƒ Variables • Discount Rate • Service Life • Unit Costs • Analysis Period

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Discount Rate

Discount Rate

ƒ Variable that represents real value of money over time

ƒ Allows analyst to convert costs of future rehabilitations into 

present‐day dollars.

ƒ As general rule of thumb discount rate = interest – inflation

ƒ As general rule of thumb, discount rate = interest – inflation ƒ Use a single discount rate for entire analysis ƒ Higher discount rate favor alternatives with higher future g g spending ƒ Lower discount rate favor alternatives with higher up‐front costs ƒ Typical value is 4%, values between 3‐5% are acceptable ƒ OMB Circular No. A‐94, Appendix C – updated annually

• Based on Treasury Notes and Bonds

• Based on Treasury Notes and Bonds

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Service Life

Service Life

ƒ Amount of time between construction activities

ƒ Measured from completion of construction to the time when the 

pavement is structurally inadequate.

ƒ “Service” life is typically a little longer than “Design” life

ƒ Service  life is typically a little longer than  Design  life

• Service life is typically the time associated with 50% reliability • Design life generally has 85‐95% reliability ƒ Each construction activity has its own service life ƒ Typically derived from historical performance data If f d t i il bl “ t” i i ƒ If performance data is unavailable, use “expert” opinion

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Unit Costs

Unit Costs

ƒ Unit Cost – price per unit

ƒ Typically, each pavement type and thickness is a separate line 

item.

• Concrete vs AsphaltConcrete vs Asphalt

• 14” vs 18”, etc.

• May even include separate items for each layer

i l ld ll i l d l i

ƒ Material costs would generally include total construction cost

ƒ Area of line item required to determine subtotal line cost

ƒ To reduce bias unit costs should be based on reliable historical

ƒ To reduce bias, unit costs should be based on reliable historical 

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Analysis Period

Analysis Period

ƒ MUST be long enough to include at least one future rehabilitation  f h l i event for each alternative ƒ State highway agencies commonly use 40 years for new/  reconstruction projects reconstruction projects ƒ State highway agencies commonly use 30 years for rehabilitation  projects ƒ Using longer analysis periods may reduce reliability of  performance models and unit cost projections

ƒ One analysis period is to be used for all alternatives being

ƒ One analysis period is to be used for all alternatives being 

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Steps in Analysis

Steps in Analysis

ƒ Typically done with Excel or other software to expedite process. ƒ Start with Alternative 1 • Start with Event #1 (initial construction) ƒ Get subtotal for each line item in event ƒ Sum each line to get event cost in base‐year dollars ƒ Use discount rate to determine required investment in base‐year dollars ƒ Repeat for each event/rehabilitationp / • Sum costs for each event in Alternative • Calculate Salvage value of pavement at end of analysis period

• Repeat for each Alternative

• Repeat for each Alternative

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Results

Results

ƒ Net Present Worth/Value • Sum of all costs for all events in a given alternative • Represents the entire investment required, in base‐year dollars, to execute  alternative ƒ Equivalent Uniform Annualized Cost

• Represents cost of an annuity to cover NPW based on discount rate

• Represents cost of an annuity to cover NPW based on discount rate

• If analysis period of different alternatives is equal, NPV and EUAC will yield  equivalent results

U f l h l ki t b d t t bli h d l b i

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Net Present Value

NET PRESENT VALUE

$

)

o

st (

$

C

o

Time

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Equivalent Uniform Annualized Cost

Equivalent Uniform Annualized Cost

$

)

o

st (

$

C

o

Time

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Agency (Direct) Costs

Agency (Direct) Costs

ƒ Physical Costs of Maintenance Activities • Cost of materials • Cost of construction • Cost of maintenance ƒ Supplemental Costs • Administrative Costs E i i C t • Engineering Costs • Maintenance of Traffic (MoT) • Often, these are percentages of Physical Costs (~5% typical) ƒ Salvage Value

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Salvage Value

Salvage Value

ƒ Prorated (Remaining) Life • Straight‐line depreciation of final pavement event • Compliant with GASB‐34 • Very easy to calculate • Does not account for structural use of underlying layers id l l ƒ Residual Value • Actual value of remaining pavement at end of analysis period if sold or  recycled • May be negative value if cost to remove material value of material • Very difficult to estimate due several project‐specific factors

• Differences between alternatives is usually not large, especially whenDifferences between alternatives is usually not large, especially when  discounted over long periods of time.

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User (Indirect) Costs

User (Indirect) Costs

ƒ Disruption of revenue as a result of construction activities

ƒ Reductions in operations, passengers, and/or cargo

• Passenger Facility Charge

ƒ Loss of Daily Operating Revenue

ƒ Loss of Daily Operating Revenue • Land fees lost for each arriving plane • Fuel flowage fee ƒ Other fees charged by the airport ƒ Frequency AND duration of rehabilitation events play major roles  in user costs in user costs

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Analysis

Analysis

ƒ Total cost = Agency Cost (incl. salvage value) + User Cost

ƒ Due to complexities of calculating User Cost, some agencies use 

only direct costs, esp. in highway LCCA

ƒ Final decisions are rarely made solely on the results of an LCCA

ƒ Final decisions are rarely made solely on the results of an LCCA ƒ Many other factors play into decision of final alternatives • Political • Agency experience with construction • Confidence in LCCA parameters • FundingFunding

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Deterministic vs Probabilistic Analysis

Deterministic vs Probabilistic Analysis

ƒ Deterministic – One time through procedure • All variables have exact values ƒ Discount Rate is fixed ƒ All units costs are fixed ƒ All service lives are fixed • Result is a single value • Comparison between alternatives can be done easily • Agency often utilize a “buffer” to call alternatives economically equivalent.

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Deterministic vs Probabilistic Analysis (cont )

Deterministic vs Probabilistic Analysis (cont.)

ƒ Probabilistic – 1,000’s of random iterations • Some or all variables are selected based on statistical parameters ƒ Normal distribution – μ, σ ƒ Triangular distribution – min, max, mode ƒ Uniform distribution – min, max • For each iteration, software selects one set value of variables and performs  a deterministic analysis • Simulation typically runs up to 5,000 iterations or until convergence • Result is a range of values with a mean and standard deviation

• May not give a clear cut “winning” alternative but requires analyst orMay not give a clear cut  winning  alternative but requires analyst or  agency to evaluate some acceptance of risk

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Probabilistic Results

Probabilistic Results

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AAPTP 06‐06 – Life‐Cycle Cost Analysis 

For Airport Pavement

ƒ Project to develop  h i i f comprehensive overview of  current airport LCCA practices

ƒ Identify and provide guidanceIdentify and provide guidance  on most appropriate procedures  for airport LCCA l d h ƒ Develop LCCA spreadsheet  software to handle deterministic  and probabilistic analysisp y ƒ Develop training materials for  implementation of LCCA  methodology methodology

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Current State of Airport LCCA

Current State of Airport LCCA

ƒ Use of LCCA in airfield pavements far behind usage in highway  li i applications ƒ Most projects are analyzed using in‐house tools or software 

adapted from the highway industry adapted from the highway industry ƒ Little documentation specifically aimed at airfield pavement • FAA Northwest Mountain Region’s Design Guide Supplement: PCC Airport  P t (S tt 2003) Pavements (Scott, 2003)Operational Life of Airport Pavements (Garg, Guo, & McQueen, 2004)Full‐Cost Approach to Airport Pavement Management (McNerney &  Harrison, 1995)

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FAA Guidance

FAA Guidance

ƒ Section 910, FAA Order 5100.38C • FAA offices directed to encourage life cycle‐costing when certain conditions  can be met: ƒ IFB states LCC will be used in determining low bidder ƒ Factors to be considered are specified and quantifiable ƒ IFB explains how costs for each factor will be calculated • Unit costs A l i i d • Analysis period • “The item that meets the bidding specification and has the lowest life‐cycle  cost is the successful bid.”

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FAA Guidance (cont )

FAA Guidance (cont.)

ƒ FAA AC 150/5320‐6E, Appendix 1 • Step‐by‐Step procedure for conducting LCCA • Recommendations ƒ Net Present Worth ƒ Discount Rate = 4.0% ƒ Analysis Period = 20 years ƒ Salvage value as remaining life of final rehabilitation • “Evaluate the most promising alternatives based on costs, time required,  operational constraints, chance for success, etc.”

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AirCost

AirCost

ƒ Deterministic and probabilistic airport LCCA

ƒ Built with Microsoft Excel VBA

• Excel 2000 or newer

• Some additional features when using Excel 2007 or 2010Some additional features when using Excel 2007 or 2010

ƒ Allows 4 alternatives to be evaluated • Each alternative can contain up to 7 events (Initial construction  6 h b ) + 6 rehabs) • Maintenance operations handled separate from rehab events ƒ Runway and shoulder maintenance handled separately ƒ Maintenance activity service life always deterministic ƒ Activities have set frequency and maximum number of  applications

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AirCost Home Screen

AirCost Home Screen

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AirCost Project Information

AirCost Project Information

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AirCost Project Details

AirCost Project Details

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AirCost LCCA Parameters

AirCost LCCA Parameters

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Analysis variables

Analysis variables

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Material Library

Material Library

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Mainline Runway Inputs

Mainline Runway Inputs

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Maintenance Inputs

Maintenance Inputs

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LCCA Execution

LCCA Execution

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Deterministic Results

Deterministic Results

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Probabilistic Results

Probabilistic Results

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Special Thanks

Special Thanks

ƒ Greg Dean, ACPA‐SE Airport Programs Director ƒ AAPTP 06‐06 Project Technical Panel – Mr. Monte Symons, chair ƒ Dr. Jim Hall, Ph.D, P.E. – Applied Research Associates, Inc. ƒ M K ll S ith A li d P t T h l I ƒ Mr. Kelly Smith – Applied Pavement Technology, Inc.

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