SMV4531TB5

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MAINTENANCE MANUAL

SMV 4127-4545 TB

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This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to other parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. © 2014 Konecranes Plc. All rights reserved. ‘Konecranes’, ‘Lifting Businesses’ and C are either registered trademarks or trademarks of Konecranes Plc.

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5.4 Accessing the engine... 71

5.4.1 Hydraulically sliding cabin (optional)... 72

5.5 Transport and towing... 72

5.5.1 Lifting the machine... 72

5.5.2 Towing... 73

5.6 Releasing the hydraulic pressure... 73

5.7 Changing the wheels... 74

5.7.1 Before changing the wheels... 74

5.7.2 Positioning the jack... 74

5.7.3 Deflating the tire... 76

5.7.4 Inflating the tire... 77

5.7.5 Dismantling the outer drive wheel... 78

5.7.6 Dismantling the inner drive wheel... 79

5.7.7 Mounting the inner drive wheels... 79

5.7.8 Mounting the outer drive wheel... 80

5.7.9 Dismantling the steer wheels... 81

5.7.10 Mounting the steer wheels... 81

5.8 Tightening the bolted joints... 82

5.8.1 Tightening torque... 82

5.8.2 Tightening the wheel nuts... 83

5.8.3 Tightening the bolts in the propshaft... 84

5.8.4 Tightening the differential nuts... 85

5.8.5 Tightening the bolts in the engine and transmission mounting... 85

5.8.6 Tightening the bolts in the drive axle suspension... 86

5.8.7 Tightening the bolts in the hydraulic pumps... 87

5.8.8 Tightening the bolts in the cabin suspension... 87

5.8.9 Tightening the bolts in the counterweights... 88

5.8.10 Tightening the bolts in the steer axle... 88

5.9 Lubricating the machine... 89

5.9.1 General lubrication rules... 89

5.9.2 Lubricating the damp cylinders... 89

5.9.3 Lubricating the boom suspension... 89

5.9.4 Lubricating the steer axle... 90

5.9.5 Lubricating hinges... 90

5.10 Lubricating the attachment... 91

5.10.1 Lubricating the wear pads for main beams and extending beams... 91

5.10.2 Lubricating extension beams and twistlocks... 91

5.10.3 Lubricating extension cylinder support wear pads and tracks... 91

5.10.4 Lubricating stop cylinders (optional)... 92

5.10.5 Lubricating side shift wear pads... 92

5.10.6 Lubricating slewing ring bearing and gear... 92

5.10.7 Lubricating side shift cylinder bearing... 93

5.10.8 Lubricating tilt cylinders (optional)... 93

5.11 Maintaining the engine... 93

5.11.1 Changing the engine oil... 94

5.11.2 Changing the engine oil filter... 95

5.11.3 Draining the fuel prefilter... 96

5.11.4 Changing the fuel filter... 96

5.11.5 Changing the fuel prefilter... 97

5.11.6 Bleeding the fuel system... 97

5.11.7 Cleaning and draining the fuel tank... 98

5.11.8 Cleaning the engine air filter's coarse separator... 98

5.11.9 Cleaning and changing the engine air filter... 99

5.11.10 Changing the safety cartridge... 100

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5.11.13 Changing the coolant... 101

5.11.14 Cleaning the radiator, intercooler, and oil coolers... 102

5.11.15 Checking the drive belts... 103

5.11.16 Checking the exhaust system... 103

5.11.17 Checking the valve clearance... 104

5.11.18 Checking the fuel system and fuel injectors... 104

5.12 Maintaining the transmission... 104

5.12.1 Changing the transmission oil... 104

5.12.2 Changing the transmission oil filter... 105

5.12.3 Cleaning the radiator, intercooler, and oil coolers... 106

5.12.4 Checking the transmission breather... 107

5.12.5 Calibrating the DANA transmission... 107

5.13 Maintaining the drive axle... 108

5.13.1 Checking the drive axle oil level... 108

5.13.2 Changing the drive axle oil... 109

5.13.3 Checking the drive axle breather... 110

5.13.4 Adjusting the parking brake... 110

5.13.5 Measuring the parking brake pressure... 111

5.13.6 Manually releasing the parking brake... 112

5.13.7 Bleeding the parking brake... 113

5.14 Maintaining the steer axle... 113

5.14.1 Checking the steer axle bearings... 113

5.14.2 Adjusting the wheel bearings... 114

5.14.3 Adjusting the spindle bearings... 115

5.15 Maintaining the hydraulic system... 116

5.15.1 Changing the hydraulic oil... 116

5.15.2 Starting the hydraulic pumps... 116

5.15.3 Changing the hydraulic oil filter... 117

5.15.4 Changing the hydraulic tank breathing filter... 118

5.15.5 Changing the brake cooling oil... 118

5.15.6 Changing the brake cooling oil filter... 118

5.15.7 Changing the breathing filter for the brake cooling oil tank... 119

5.16 Maintaining the boom... 119

5.16.1 Checking the main pads... 120

5.16.2 Checking the guide pads... 120

5.16.3 Checking the play of the boom... 120

5.17 Maintaining the attachment... 121

5.17.1 Changing the oil in the slewing gearbox... 121

5.17.2 Checking the wear pads... 121

5.17.3 Checking the twistlocks... 122

5.17.4 Other attachment maintenance... 122

5.18 Maintaining the machine... 123

5.18.1 Cleaning the machine... 123

5.18.2 Changing the cabin air filter... 124

5.18.3 Checking the battery... 125

5.18.4 Checking the weld constructions... 126

5.18.5 Changing the windshield wipers... 126

6 MAINTENANCE SCHEDULE... 127

6.1 Commissioning inspection... 127

6.2 Commissioning service... 127

6.3 Daily maintenance before operation... 128

6.4 Maintenance points after the first 150 operating hours... 128

6.5 Regular service... 129

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6.6 Maintenance data... 133

APPENDIX I: FUEL AND OIL RECOMMENDATIONS... 134

Quality of the engine oil... 134

Extended oil change interval... 135

Recommended fluids and lubricants... 135

APPENDIX II: FUSES AND RELAYS... 137

Fuses... 137

Relays... 143

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1 INTRODUCTION

1.1 About this manual

This manual offers guidance to enable safe and efficient operation of the equipment.

Taking the time to read this manual helps you to prevent damage to the equipment, and, most importantly, personnel that are situated close to it. The equipment is safe when used correctly. However, there are many potential hazards that are associated with incorrect operation and these hazards can be avoided when you know how to recognize and anticipate them.

This manual also makes you aware of your responsibilities regarding the equipment and help you to ensure that it is kept in a safe operating condition throughout its lifetime.

This manual is not intended as a substitute for proper training but provides recommendations and methods for safe and efficient operation and maintenance. The owner of the equipment must ensure that operators are properly trained before operation and, always, comply with all of the applicable and prevailing safety and other standards, rules, and regulations.

1.1.1 Use of the manual

Every person that is exposed to the equipment of the manufacturer must, before operating, servicing and maintaining such products, read and understand the contents of this manual and strictly adhere and conform their conduct with and to the information, recommendations, and warnings that are provided in this manual.

NOTE

Keep these instructions in a safe, accessible location for future reference by personnel_{operating the equipment or exposed to the operating equipment.}

WARNING! IGNORING INSTRUCTIONS HAZARD

Failure to follow the given instructions could cause death or serious injury. Read and understand the contents of this manual before operating, servicing, and maintaining the equipment.

The manufacturer makes absolutely no warranty whatsoever regarding the contents of this manual, express or implied, whether arising by operation of law or otherwise, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.

1.1.2 Copyright notice

This document and the information contained herein, is the exclusive property of Konecranes Plc and represents a non-public, confidential and proprietary trade secret that may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of Konecranes Plc. Copyright © 2014 Konecranes Plc. All rights reserved. Konecranes, Lifting Businesses and C are either registered trademarks or trademarks of Konecranes Plc.

1.1.3 Symbols used in this manual

Familiarize yourself with the following symbols that are used in this manual.

Symbol Description

NOTE Indicates items which require special attention by the reader.

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1.2 About this product

1.2.1 Use of the product

The machine is designed to perform lifting and transporting loads within the limits that are specified in the machine's capacity plate. For more information, see Lifting capacity plate (page 35).

Contact the manufacturer or manufacturer's representative in case of doubt.

1.2.2 Identification of the product

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8 7 6 ₅

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Figure 1. Plates and serial numbers 1. Attachment number

2. Lift boom number 3. Lifting capacity plate 4. Steer axle number

5. Engine number 6. Chassis number 7. Transmission number 8. Drive axle number

1.3 Standards and directives

This product has been designed and manufactured to conform to: • Health and safety: 2006/42/EC, EN 1459

• Noise: 2005/88/EC • Vibrations: EN 13059 • Emissions: 2004/26/EC • EMC: 2004/108/EC

NOTE

Konecranes reserves the right to modify the design and material specifications without_{prior notice.}

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1.4 Contact information

Konecranes Lifttrucks AB Anders Anderssons väg 13 285 35 Markaryd Sweden Tel. +46 433 733 00

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2 SAFETY AND ENVIRONMENT

2.1 Safety messages and symbols

2.1.1 Signal words

The following signal words and symbols are used to identify safety messages in these instructions.

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation that, if not avoided, could result in damage to property or environment.

2.1.2 Hazard symbols

Hazard symbols are used to indicate the type of the hazard and the potential consequences. Hazard symbols are indicated by a yellow triangle with black symbols and a black triangle band that is surrounded by a yellow border. All personnel working on or in proximity of the machine must understand and follow the information that is given in all hazard symbols.

General hazard symbol

The general hazard symbol identifies important safety messages in this manual. When you see this symbol, carefully read and understand the message that follows, and inform other users when necessary.

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Mechanical hazard symbols

Foot crushing hazard Hand crushing hazard Cutting hazard Entanglement hazard

Falling load hazard Hand entanglement hazard

Falling objects hazard Forward or backward tipping hazard

Flying objects hazard Flying objects to face hazard

Run over hazard Moving vehicle hazard

Pressurized gas to face hazard

Slipping hazard Falling hazard Sideways tipping hazard

Automated startup hazard

Conveyor rail hazard Crushing hazard Hanging load hazard

Skin injection hazard Tripping hazard Electrical hazard symbols

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Material hazard symbols

Battery leakage hazard

Explosion hazard Environment pollution hazard

Harmful substance hazard

High pressure hazard Ignition hazard Oxidizing substance hazard Pressurized gas hazard Hazardous or poisonous material hazard Explosive atmosphere hazard

Biohazard Corrosive chemical substance hazard

Hot liquid hazard Thermal hazard symbols

Hot surface hazard Slippery when frozen hazard Noise hazard symbols

Noise hazard

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Radiation hazard symbols

Radioactive hazard Laser hazard Light hazard Strong magnetic field hazard

Ergonomic hazard symbols

Lifting hazard

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2.1.3 Mandatory action symbols

Mandatory action symbols specify actions to be taken to avoid a hazard. Mandatory actions are indicated by white symbols on a blue background. All personnel working on or in proximity of the machine must understand and follow the information that is given in all mandatory action symbols.

Wear approved safety gloves

Wear approved hearing protectors

Wear approved protective clothing

Wear approved safety shoes

Wear approved safety harness

Wear approved hard hat

Wear approved high visibility clothing

Wear approved eye protector

Disconnect equipment from

power source

Apply indicator for pin-hole leak test

Use jack Alarm horn

Switch off and lock-out equipment

Two persons for handling

Use walkway Wash hands

Read manual Wear approved respirator

Use seat belt

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2.1.4 Prohibited action symbols

Prohibited action symbols indicate actions that are prohibited in order to avoid a hazard. Prohibited actions are indicated by a red circle with a red diagonal line across the circle. The action that is prohibited is always in black. All personnel working on or in proximity of the machine must understand and follow the information that is given in all prohibited action symbols.

General prohibition Access prohibited Do not climb Do not remove guard

Do not smoke Do not modify Do not test for leak with hands

Do not touch

Pacemaker not allowed

Do not weld No open fire Restrict access

2.2 Responsibilities of the owner

2.2.1 Preventing work-related hazards

The user must always perform a local risk assessment before every new task, for example work phase or shift. This assessment, also known as a Real-Time Hazard Analysis, ensures that the user stops and thinks about what to do before starting to work.

• Identify potential hazards that could impact you, your colleagues, the environment, your product, or work method while you are performing the task

• Assess the risks and implement the actions that are needed to eliminate or reduce the risks Only competent persons are allowed to carry out operation and other tasks. The employer must do the following.

• Provide training and orientation • Validate training methods • Verify competence and skills

• Monitor and evaluate user performance regularly

2.2.2 Preventive maintenance

Scheduled inspections and preventive maintenance are essential for keeping the product in safe working condition. Here are some general guidelines for preventive maintenance.

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• It is the product owner's responsibility to organize proper regular inspections maintenance to ensure long-term safety, reliability, durability, operability, and warranty for the product. • Owner must keep a record (log book) of all maintenance activities and usage relating to the

product.

• Different maintenance actions must be carried out at different intervals and by different persons who are qualified and authorized to perform the checks which relate to them. • Daily checks and minor lubrication must be carried out by operators or maintenance

personnel. These checks are important for catching small faults before they become major faults.

• Maintenance actions, excluding the daily actions that are performed by operators, must be done by service personnel who are authorized by the owner of the product.

• Owner shall ensure that replacement parts and materials meet the specifications that are defined by the product manufacturer.

• Keep this manual in a safe, accessible location during the whole lifetime of the product. WARNING! MACHINE MALFUNCTION HAZARD

Failure to regularly and properly maintain the product can result in death, injury, or damage.

Do not allow the product to be used if it is not in proper condition or if it has not been maintained correctly. Contact a service agent that is authorized by the manufacturer or manufacturer's representative immediately in case of doubts.

NOTICE

RISK OF PROPERTY DAMAGE

Only use genuine spare parts, materials, and lubricants that are approved by the product manufacturer or manufacturer's representative. For more information, see the product spare part manual.

NOTE

Before any maintenance tasks, see the instructions in Safety and environment (page 12).

2.2.3 Personal protective equipment

NOTE

This section proposes personal protective equipment to ensure the operator's full safety. Follow the local regulations and requirements of the working environment. Use only approved and accepted personal protective equipment that is marked with the CE symbol.

For safety, the operator or others near the product may be required to wear personal protective equipment. Various types of personal protective equipment are available and must be selected according to the requirements of the working environment.

Operators and anyone in the vicinity of the product MUST wear approved personal protective equipment, which includes but is not limited to:

• Hard hat • Eye-protector • Hearing protectors • Safety shoes • Respirator • Safety gloves • Protective clothing

• Safety harness when working at heights • High-visibility clothing

Do not wear loose clothing or jewelry that can get caught on controls or pulled into moving parts of the product.

Tie back long hair. Long hair can get entangled.

Select the appropriate clothing for each task, for example:

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• Wear fire-resistant clothing when welding, flame cutting, or using an angle grinder • Tear-resistant clothing must resist damage from sharp edges in the steel structure

• Wear anti-static clothing when working on electrical circuits so that components do not get damaged by a discharge of static electricity

• When working with lubricants, clothing must prevent direct skin contact with the lubricant • Choose the clothing with consideration to the temperature at the working site

2.2.4 Incident reporting

Product safety issues that you must report are events in which the manufacturer's product has been involved in an accident or near-miss incident. Contact your local manufacturer's

representative to report any safety-related feedback, such as unauthorized modifications, missing manuals and safety labels, neglected maintenance, or misuse. Reporting is mandatory to ensure safe working conditions for employees, to provide information for the risk assessment process, and to initiate product improvements. Contact your manufacturer's representative to report product safety issues.

2.3 Limitations of the product

2.3.1 Prohibited use and foreseeable misuse

WARNING! MACHINE MALFUNCTION HAZARD

Using the machine outside the limits of its capacity or operating conditions could cause malfunction of the equipment and could lead to death, severe injury, or property

damage.

Do not use the machine outside the limits of its capacity or operating conditions. The reasonably foreseeable misuse of the equipment includes, but is not limited to: • Lifting and transporting people

• Having passengers in the cabin • Driving on uneven terrain

• Driving on slopes with an inclination over 15%

For more information, see Lifting capacity plate (page 35). Contact the manufacturer or the manufacturer's representative in case of doubt.

2.3.2 Inclination angles

WARNING! TIPPING AND COLLISION HAZARD

If you drive on slopes steeper than 15%, the brakes may not stop the machine and machine may roll. Risk of serious injury and damage to the machine.

Do not drive on slopes steeper than 15%.

NOTE

If you must drive the machine along steeper slopes, contact your Konecranes Lifttrucks_{authorized dealer.}

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<15%

Figure 2. Do not drive on slopes steeper than 15%

2.3.3 Changes to the product

WARNING

MACHINE MALFUNCTION HAZARD

Unauthorized changes or modifications to the product could lead to death, severe injury or property damage.

Always contact the manufacturer to get advance written approval for any product change or modification.

All modifications and corrections not authorized in the product manuals or which may affect the maintenance, operation, safety, and availability of the product need to be approved in writing by the manufacturer before implementation. Approval requires risk assessment taking into

consideration any new risks that the changes and modifications may bring.

Changes and modifications without proper risk assessment, elimination or reduction of risk and without appropriate safety measures may lead to death, serious personal injuries or damage to property or environment. Unauthorized modifications will also void the warranty.

If a modification or correction as described above has been implemented without the

manufacturing organization’s permission, its effect on warranty liability will be considered case-by-case. Thus, the warranty application may be rejected altogether. Should you consider a modification or alteration necessary, you must contact the organization that manufactured and designed the product. No modification is permitted unless you first obtain the written approval of the manufacturer.

In order to plan and implement the modification you must deliver adequate documentation as follows.

• Product model and type • Serial number of product

• Description of the modification or correction • Related blueprints

• Related photos

• And other material, if necessary

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2.4 Protective measures

2.4.1 Emergency stopping

WARNING! FORWARD TIPPING HAZARD

The machine may tip over if the emergency stop is used when the machine is moving. Risk of serious personal injury and damage to the machine.

Only use the emergency stop in an emergency.

When pressing the emergency stop button (1), all functions are cut out, the parking brake is activated and the engine stops. In normal operation, do not use the emergency stop button. Instead, use the direction controls. Routinely using the emergency stop button increases wear on the product.

1

NOTE

Do not operate the equipment unless you know the location of the emergency stop_button.

2.4.2 Battery main switch

You can only operate the machine when power is turned on. The owner must identify and document the location and function of the battery main switch and communicate this information to all operators.

NOTE

Do not operate the machine unless you know the location of the battery main switch.

WARNING! ELECTRIC SHOCK HAZARD

Even though the battery main switch is turned off, there may still be voltage present in some parts of the machine. This could result in exposure to electric shocks, which could lead to death or serious injury.

Be aware of the battery main switch functionality. WARNING! TIPPING OVER HAZARD

When turning off the battery main switch while the machine is moving, the machine may tip over. Risk of serious injury and damage to the machine.

Unless in an emergency situation, do not turn off the battery main switch while the engine is running.

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Figure 3. Battery main switch

2.4.3 Releasing the hydraulic pressure

WARNING

HIGH PRESSURE HAZARD

The hydraulic system contains hydraulic accumulators to maintain the brake function during a possible engine failure. Risk of serious injury.

Always release the brake pressure before maintaining or servicing the hydraulics of the machine. Never loosen any hydraulic hoses without ensuring that the brake pressure is released.

Isolate the machine before performing any maintenance work.

2.4.4 Releasing the air pressure

DANGER

HIGH PRESSURE HAZARD

The tires may explode while deflating them. Standing inside the danger zone during a tire explosion will cause death.

Always stand aside the wheel when deflating or inflating tires, see deflating danger zone illustration. Use protective eye glasses.

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120° 50 m

Figure 4. Deflating danger zone

Always use approved personal protective equipment when performing any maintenance work.

2.4.5 Fire safety

WARNING

FIRE AND EXPLOSION HAZARD

Ignition sources, such as smoking, open flames, welding work, and sparks, together with combustible materials, such as fuel, can cause fire and, if not avoided, could lead to death or severe injury.

Ignition sources are prohibited in the vicinity of the machine.

During maintenance, follow appropriate fire prevention and protection measures, including but not limited to trained personnel, proper fire extinguishing equipment and agents. Before starting any maintenance or repairs that require ignition sources, such as welding or flame cutting, carry out a proper risk assessment to control the risk. • Smoking and open fire are prohibited in the vicinity of the product.

• Access to all fire-fighting equipment must be granted at all times, especially during maintenance and repair works.

• All fire-fighting equipment must be inspected and serviced regularly, according to local regulations.

• Damaged fire-fighting equipment and used fire extinguishers must be replaced immediately. • Know the various types of fires and the appropriate fire-fighting methods. Various fires must not be extinguished with water. In most cases special extinguishing agents, dry powders or deoxygenating agents are required.

• All personnel must be trained regularly in fire-fighting methods, in cooperation with local authorities and rescue organizations. If there is a fire, the fire alarm must be activated and all available personnel must help with fire-fighting according to the predetermined fire plan of the workplace.

2.5 Environmental information

2.5.1 Life cycle environmental impacts

The product life cycle stages are:

• Production of materials and components • Transportation to factory

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• Assembly at site

• Use phase, including maintenance and modernization • End-of-life dismantling and recycling of the materials

2.5.2 Energy consumption

Energy consumption during the use phase has the biggest environmental impact. Diesel fuel is needed for lifting, transporting, lighting, heating, cooling, and other optional components that are part of the machine.

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3 PRODUCT DESCRIPTION

3.1 Technical description

Specification SMV 4531 TBX5 means: • SMV = Product name

• 45 = 45-t lift capacity in first row • 31 = 31-t lift capacity in second row • T = Top attachment

• C = Combi attachment • B = B-model

• X = Support legs

• 5 = Stacking height, No. of containers Volvo TAD 1340 VE engine

The engine is a water-cooled, turbo-charged diesel engine. The engine drives a transmission using a torque converter.

DANA TE27/32 transmission

The transmission is of power declutch type. The transmission is equipped with an oil cooler. On the brake pedal in the cabin, there is a declutch switch. The declutch switch disengages the transmission so that the operator can control the hydraulics while maintaining a high engine RPM during stacking maneuvers.

Axles

The drive axle is driven by the transmission using a universally jointed propshaft.

The axle is of the heavy-duty double reduction type. The primary reduction is through the hypoid crown wheel and pinion gear set. The secondary reduction is achieved by a planetary gear set that is set within the wheel hub. The wheel hubs are carried on taper roller bearings.

The steer axle is mounted in ”sphere elastic” bushes which allow sufficient wheel movements for stability on uneven ground. The parallel steering links are between the steer cylinder and the spindles.

Brakes

The brakes are operated by an oil-cooled wet disc brake system. The service brakes are controlled by the foot brake valve which activates the brakes in the drive axle. The parking brake is controlled electrically and activates a hydraulic cylinder. The hydraulic cylinder acts on a brake disc that is mounted between the drive axle and the propshaft.

Hydraulic system

The hydraulic system is equipped with load-sensing variable piston pumps. The brake system is equipped with one or two gear pumps.

Steering

The steering is fully servo-assisted. If the engine stalls, it is still possible to steer the machine without servo assistance, even though it is heavy going.

Control valve

A control valve, mounted on the chassis, is controlled from the cabin by a servo-assisted joystick to the right of the operator. The joystick regulates the functions for lifting, lowering,

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Operator's cabin

The operator’s cabin fulfills international safety standards, and is rubber-mounted to protect the operator from vibrations. Entrance to the cabin is on the left side using the steps on the

machine. Hydraulics control levers

All hydraulics control levers for the lifting functions are grouped on the console to the right of the operator’s seat. Gear lever, turn signal indicators, and windshield wipers are on the steering column. Display, warning lights and electrical switches are on the left side of the console. Electrical system

The electrical system is 24 V.

3.2 Machine outline

3 3 2 4 5 7 8 9 5 1 3 6

Figure 5. Machine outline 1. Lift boom

2. Attachment 3. Twistlocks

4. Damp cylinders (two pieces) 5. Lift cylinders 6. Drive axle 7. Steer axle 8. Counterweight 9. Operator's cabin 26/143

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3.3 Controls and indicators in the cabin

13 12 18 16 7 8 9 19 20 1 ₂ ₃ ₄ 5 6 11 10 14 17 15

Figure 6. Controls and indicators in the cabin 1. Steering wheel

2. Wiper front screen 3. High or low beam 4. Horn

5. Function selector 6. Front windshield washer 7. Console with switches 8. Ignition switch

9. Emergency stop 10. Joystick

11. Adjustment lever steering wheel 12. Accelerator pedal 13. Brake pedal 14. Declutch switch 15. Air conditioning 16. Fan 17. Recirculation 18. Heater control 19. Display 20. Gear lever

Position of controls may vary from machine to machine depending on customer order.

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3.4 Dashboard

7 6 5 4 3 2 1 8 9 10 11 13 16 12 19 18 14 20 15 17 Figure 7. Dashboard 1. Parking brake 2. Working lights boom 3. Working lights attachment 4. Working lights (optional) 5. Road lights

6. Windshield washer 7. Rear windshield wiper 8. Roof window wiper 9. Hazard

10. Rotating beacon

11. Joystick steering (optional)

12. Central lubrication attachment (optional) 13. Central lubrication chassis (optional) 14. Warning light

15. High beam indicator 16. Turn signal indicator 17. Engine preglow

18. Emergency stop button 19. Ignition switch

20. Display

Position of controls may vary from machine to machine depending on customer order.

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3.5 Display

The purpose of the display is to control the hydraulic system and drive line by using both analog and digital signals from various sensors. The operator has a complete overview of the activities during operation.

3.5.1 Home page

4 20 19 18 17 16 15 13 5 6 7 8 10 9 14 11 12 3 2 1 21 22

Figure 8. Home page 1. Regenerated fast lift

2. Joystick steering is activated (option) 3. Gear position

4. Warning, low fuel level 5. Warning, low battery voltage 6. Warning, low engine oil pressure 7. Parking brake

8. Low brake pressure 9. Twistlock indication

10. Load indicator as scale, percentage, and in tons (optional) 12. Scroll wheel 13. Previous menu 14. Engine temperature 15. Information page 16. Attachment page 17. Fuel level 18. Hydraulics page 19. Transmission page 20. Engine page 21. Engine RPM 22. Transport mode

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3.5.2 Engine page

To go to the Engine page, press F1 in the Home page.

The Engine page displays the following: • Engine RPM

• Engine temperature • Battery voltage • Engine oil pressure • Requested engine RPM • Engine operating hours To stop the engine, press F4. To go to the Main menu, press . To go to the Home page, press F1.

Figure 9. Engine page

3.5.3 ECO driving page

1. Engine type

2. Scale indicates the fuel consumption in %

To reset the average value and time, depress the button B for 5 s.

To calculate the fuel consumption, press C. To go to the Home page, press F1.

1 2

Figure 10. ECO driving page

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3.5.4 Transmission page

To go to the Transmission page, press F2 in the Home page.

The Transmission page displays the following:

• Driving speed

• Transmission oil temperature

• Accelerator pedal position 0%–100% • Input transmission RPM

• Brake temperature, drive axle • Selected gear, 1–4

• Driving direction F/R • Transmission error code

To activate manual gear shifting, press C. Automatic gear shifting is selected by default. To start in first gear, press D and enter the service PIN code.

To go to the Main menu, press . To go to the Home page, press F1.

Figure 11. Transmission page

3.5.5 Hydraulics page

To go to the Hydraulics page, press F3 in the Home page.

The Hydraulics page displays the following: • Load indicator

• R = Pressure right-hand lift cylinder • L = Pressure left-hand lift cylinder • U = pressure piston rod side for both

cylinders

• Lift boom angle, "0" = boom is lowered • Weight indicator (optional)

• Indicator for regenerative fast lifting • Boom extension, "0" = boom is retracted • Indicator for regenerative fast extension • COG = distance between tire front edge

and center of attachment

• Indicator, door switch (hydraulics sliding cabin, option)

• D = regenerative function ON/OFF To go to the Main menu, press To go to the Home page, press F1.

Boom Tele Door

Figure 12. Hydraulics page

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3.5.6 Attachment page

To go to the Attachment page, press F4 in the Home page.

The Attachment page displays the following: • Press A to adjust the delay time for

automatic locking of twistlocks. Adjust the value with the scroll wheel.

• Press B to activate or deactivate automatic locking of twistlocks.

• Press C to adjust the slow rotation delay. Select the required value with the scroll wheel.

To go to the Main menu, press . To go to the Home page, press F1.

Figure 13. Attachment page

3.5.7 Information page

To go to the Information page, press F5 in the Home page.

The Information page displays the following: • Machine specifications

• Container counter

• Container trip counter. Press F5 to zero. • Operating hours counter

• Operating trip counter. Press F4 to zero. To go to the Main menu, press .

To go to the Home page, press F1.

Figure 14. Information page

3.5.8 Main menu

To go to the Main menu, press in the Home page.

• Press F1 to go to the Adjust page. • Press F2 to go to the Measure page. • Press F3 to go to the Preferences page. • Press F4 to go to the Info page.

To go to the Home page, press .

Main

Adjust Measu re Settings Info

Figure 15. Main menu

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3.5.9 Measure page

To go to the Measure page, press F2 in the Main menu.

• To move up and down on the display, turn the scroll wheel.

• To go to the selected page, press the scroll wheel.

To go to the previous menu, press . To go to the Main menu, press F1. To go to the Home page, press .

Figure 16. Measure page

3.5.10 Preferences page

To go to the Preferences page, press F3 in the Main menu.

• To select date and time settings, press A. • To select display settings, press B. • To select language settings, press C. To go to the previous menu, press . To go to the Main menu, press F1. To go to the Home page, press .

Preferences

Figure 17. Preferences page

Date and time settings: • To set the date, press A. • To set the time, press B.

• To select the desired value, turn the scroll wheel.

• To save the selected value, press the scroll wheel.

Figure 18. Date and time settings

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Display settings:

• To select settings, press buttons A-B. • To change settings, turn the scroll wheel. • To save the selected settings, press the

scroll wheel.

Figure 19. Display settings

Language settings:

• To select a language, turn the scroll wheel. • To save the selected language, press the

scroll wheel.

Figure 20. Language settings

3.5.11 Error message

The error message is displayed if an input value, that is not within the preset limits, is registered. The error message shows: • Which control unit receives the signal • Pin number

• Description of the error

Error messages have a red title bar.

• Press F2 to acknowledge the message. The message disappears from the display, but the error remains in the machine.

• Press F3 to display more than one error

message. Figure 21. Error message

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3.5.12 Alarm message

The alarm message shows the cause of the alarm. Alarm messages have a yellow title bar.

• Press F2 to acknowledge the message. The message disappears from the display, but the alarm remains in the machine.

• Press F3 to display more than one alarm message.

Figure 22. Alarm message

3.6 Lifting loads

3.6.1 Lifting capacity plate

WARNING! MACHINE MISUSE HAZARD

Incorrect lifting of a load may lead to serious injury and damage to the machine. Check that the load is centered with the attachment.

When exceeding the maximum load, the stability and safety margins of the machine are affected.

Do not use the machine to handle a greater load than what is stated on the lifting capacity plate.

Konecranes is responsible for the safety of the machine and the warranty only applies as long as it is used within the areas of limitation that are clear from its machine plate and EC assurance.

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Figure 23. Lifting capacity plate

The lifting capacity plate is on the left side of the cabin. If an accessory has been fitted, read the lifting capacity plate for the accessory. The values that are indicated on the lifting capacity plate are valid for compact and regular loads. If the values are exceeded, there is a risk to the stability of the machine and the tensile strength of the boom or lifting attachment. Maximum capacity depends on the lifting height and the distance to the load center (L1, L2, and L3).

L1, L2, and L3 are the distances between the front of the drive wheels and the load center.

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L1

L2

L3

Figure 24. Distance to the load center

The following is an example of values for the main lifting capacity and the alternative lifting capacities of a machine, which are indicated on the lifting capacity plate.

Main lifting capacity

Lifting capacity is 45 t at lifting height 12,500 mm (492.1 in) and center of load 2,000 mm (78.7 in).

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Alternative lifting capacities

The lifting capacity decreases as the center of load increases:

Lifting capacity is 31 t at lifting height 10,200 mm (401.6 in) and center of load 3,850 mm (151.6 in).

Lifting capacity is 16 t at lifting height 5,700 mm (224.4 in) and center of load 6,350 mm (250 in).

3.6.2 Maneuvering the attachment

WARNING

MACHINE MALFUNCTION HAZARD

The lifting of loads may present the risk of serious personal injury or damage to the vehicle. The use of the machine beyond its designed purposes may cause capacity and stability to be exceeded.

Use the boom and its attachments only for approved applications. The operator must be trained to handle the machinery and its equipment.

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3 1 2 4 23 22 21 8 7 11 9 12 13 10 5 6 14 15 16 19 18 17 20

Figure 25. Joystick and panel for boom and attachment 1. Boom in 2. Boom out 3. Boom down 4. Boom up 5. Spreading 20' 6. Rotation anti-clockwise 7. Sideshift left 8. Sideshift right 9. Rotation clockwise 10. Vertical lift 11. Spreading 40' 12. Twistlock lock/open 13. Emergency lowering 14. Stop 30' 15. Tilt right/left

16. Support legs up and down 17. Clamp open/close

18. Front legs up/down 19. Rear legs up/down 20. Override key 21. Cabin sliding 22. Forwards 23. Backwards

Always maneuver the control gently and slowly. The speed of the hydraulic function depends on joystick movement. The control automatically slips into its initial position when released. All hydraulics control levers are positioned on the console to the right of the operator’s seat.

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3.6.3 Attachment light

The following figure shows the indicator light panel for the attachment. The panel is divided into four groups. Group 1 is common for all TB and CB machines. Group 2, 3 and 4 is for CB machines only.

1 2 3 4

Figure 26. Indicator light panel

1. Group 1: This group of lamps is only used for indicating the functions of the attachment

when top-picking ISO containers. There are three lamps: green (left position) for LOCKED, yellow (middle position) for SEATED and red (right position) for NOT LOCKED.

2. Group 2: This group of lamps indicates when all four lift feet are correctly “ENGAGED” on

the lifting points of a swap body, trailer, or container bottom lift. That is, when the lift feet have been “CLAMPED” onto the lifting points (as shown by group 3 lights) and then been raised so that the lift feet have hooked onto the lifting that is termed as “ENGAGED”. 3. Group 3: This group of lamps indicates when the lift feet have been “CLAMPED” onto the

lifting points. The top light indicates that the right-hand pair of legs is “CLAMPED”. The lower light indicates that the left-hand pair of legs is “CLAMPED”.

4. Group 4: This group of lamps indicates when the front pair of folding legs (legs furthest to

the operator) is either up or down. When the folding legs are fully up and stowed, the top lamp switches on. When the folding legs are fully down, the lower light switches on.

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4 OPERATING INSTRUCTIONS

4.1 Before driving

4.1.1 Daily maintenance before operation

1. Check the battery main switch.

2. Check the tire pressure, condition, and wheel nuts. 3. Check the engine oil level.

4. Check the transmission oil level. 5. Check the coolant level.

6. Check the hydraulic oil level. 7. Check the brake cooling oil level.

8. Check the air filter indicator (engine air filter). 9. Clean the engine air filter's coarse separator. 10. Check the windshield washer level.

11. Check the fuel level.

12. Check the functioning of the brake system. 13. Check the functioning of the steering system. 14. Check the functioning of the hydraulic system. 15. Check the lights and horn.

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4.1.2 Turning on and turning off the battery main switch

WARNING! ELECTRICAL HAZARD

The main disconnect does not cut the power to the alternator.

To reduce the risks of electric shock and personal injury always remove jewelry and conductive material before working on the electrical system. Always disconnect the ground (minus) cable at the battery when working near or on the alternator.

WARNING! TIPPING OVER HAZARD

Risk of serious personal injury and damage to the machine.

When turning off the battery main switch while the machine is moving, the machine may tip over. Unless in an emergency situation, do not turn off the battery main switch while the engine is running.

WARNING! EXPLOSION HAZARD

Short-circuiting the battery may cause a fire or explosion, which cause a risk for serious injury or death.

To reduce the risks of electric shock and personal injury always remove jewelry and conductive material before working on the electrical system.

WARNING! EXPLOSION HAZARD

Batteries generate explosive hydrogen when charged, which may cause a risk for serious injury or death.

Always use the necessary protective equipment. Ensure that there is good ventilation and avoid sparking.

Figure 27. Battery main switch

1. Before operating, turn on the battery main switch. Turn the battery main switch clockwise.

2. After operating, turn off the battery main switch. Turn the battery main switch counterclockwise.

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4.1.3 Checking the condition and pressure of the tires

DRAIN OIL LEVEL

Figure 28. Drive axle tires

Figure 29. Steer axle tires

1. Check that the tires have not been damaged or become too worn. 2. Remove any deposit from the tread.

3. Check that the tires have the correct pressure according to the tire manufacturer's recommendations.

4. Pump the tires according to the relevant regulations. 5. Check that no wheel nuts are missing.

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4.1.4 Checking the engine oil level

NOTE

Make sure that the engine is switched off before checking the engine oil level.

1 2

Figure 30. Checking the engine oil level

1. Open the hatch for the dipsticks and oil filling.

2. Remove the dipstick (1) and dry it off with a clean cloth. 3. Put back the dipstick fully and remove again.

The oil level must be between the minimum and maximum level indicators. 4. If necessary, remove the filler cap (2) and top up the oil.

5. Fill with the recommended oil to the maximum level indicator on the dipstick. See maintenance data for volume.

4.1.5 Checking the transmission oil level

1 2

Figure 31. Transmission oil level

1. Start the engine and run until the oil has reached operating temperature. 2. Open the hatch for the dipsticks and oil filling.

3. Remove the dipstick (1) and dry it off with a clean cloth. 4. Put back the dipstick fully and remove it again.

The oil level must be between the minimum and maximum level indicators. 5. If necessary, remove the filler cap (2) and top up the oil.

Fill with the recommended oil to the maximum level indicator on the dipstick. See maintenance data for volume.

6. Turn off the engine.

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4.1.6 Checking the coolant level

1. Open the filler cap of the expansion tank (1).

First open a quarter of a turn to ensure that the system is under no pressure.

1

2. Check the level of the coolant.

The level should be up to the maximum level indicator of the expansion tank. Fill the tank if necessary.

NOTE

Do not refill through or open the screw cap of the radiator.

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4.1.7 Checking the hydraulic oil level

WARNING! HOT FLUID HAZARD

Hot hydraulic oil may spray from the oil refill, which may cause a risk of serious injury. Do not open the filler cap while the engine is running.

Before checking the hydraulic oil level, make sure that the boom is lowered and retracted. 1. Check that the oil level is between the

minimum and maximum level indicators on the indicator at the side of the hydraulic oil tank.

High

Low

2. If necessary, unscrew the filler cap and top up the oil.

3. Fill with the recommended hydraulic oil up to the maximum level indicator. 4. Screw the filler cap back on.

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4.1.8 Checking the brake cooling oil level

1. Check that the brake cooling oil level is between the minimum and maximum level indicators on the indicator at the side of the brake cooling oil tank.

2. If necessary, unscrew the breathing filter (1) to top up the brake cooling oil.

1

3. Fill with the recommended brake cooling oil up to the maximum level indicator. 4. Screw the breathing filter back on.

4.1.9 Checking the air filter indicator

2 1

Figure 32. Air filter indicator

1. Check the indicator (1).

2. If the indicator shows RED, reset the indicator by pressing the knob (2) under the unit. 3. Start the engine. If the indicator still shows red, stop the engine and clean or replace the

engine air filter.

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4.1.10 Cleaning the engine air filter's coarse separator

1. Remove the hatch (1) from the coarse

separator. 1

2. Remove the coarse separator.

3. Remove particles and dry out the coarse separator with a cloth. 4. Refit the coarse separator and screw the hatch in place.

4.1.11 Checking the windshield washer level

1

Figure 33. Washer fluid tank

1. Check the windshield washer level in the washer fluid tank (1). 2. Fill the washer fluid tank when necessary.

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4.1.12 Adding fuel

WARNING! IGNITION HAZARD

Spilling fuel may start a fire, which may cause serious injury or death and damage to the machine.

Do not spill fuel.

NOTE

If air enters the fuel system, the engine stops. To avoid air being sucked into the fuelsystem, never run the machine until the fuel tank is empty. Bleed the fuel system if air enters the fuel system.

Figure 34. Adding fuel

1. Open the filler cap that is on the fuel tank. 2. Fill with the recommended fuel.

See maintenance data for volume. 3. Screw on the filler cap.

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4.1.13 Adjusting the operator's seat

WARNING! UNCONTROLLED MOVEMENT HAZARD

During an accident, not wearing the seat belt could result in serious injury or death. Always fasten the seat belt when driving.

WARNING! UNCONTROLLED MOVEMENT HAZARD

A seat that is not locked in position may cause the operator to make uncontrolled movements. This may cause the machine to be handled incorrectly, which could result in serious injury or death.

Never drive the machine unless the seat is locked in position. 1. To adjust the height of the seat, turn the

hand wheel (3).

3 2

1

2. Adjust tilting of the seat cushion, by the hand wheel (2). 3. Adjust tilting of the backrest with hand wheel (1). 4. Lift the lever (4), to adjust the seat forward

or backwards.

4 1 5

5. Adjust the lumbar support with hand wheel (5).

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6. Adjust the height stroke limiter with handle (7).

Lever to the right - full stroke.

Lever one step to left - stroke is limited partially.

Lever to the left - stroke fully limited.

7 6

7. Adjust the armrest with the hand wheel (8).

4.1.14 Adjusting the steering wheel

1

Figure 35. Lever

1. Pull up lever (1) upwards to adjust the height. 2. Pull up lever (1) downwards to adjust the tilt.

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4.1.15 Using the cabin ventilation

A = Heating 1. Heating 2. Fan B = AC 1. Heating 2. Fan 3. Recirculation 4. Air conditioning C = ACC 1. Heating 2. Fan 3. Recirculation 4. Air conditioning B C A 2 1 3 4 3 4 2 1 2 1

Figure 36. Cabin ventilation systems

1. Hot weather and normal humidity 1.1. Open the fresh air intake. 1.2. Turn off the heating.

1.3. Turn on the air conditioning and set the desired temperature. 2. Very hot weather and high humidity

2.1. Close the fresh air intake. 2.2. Turn off the heating.

2.3. Turn on the air conditioning and set the desired temperature. 3. Cool weather and high humidity.

3.1. Turn on the air conditioning. 3.2. Open the fresh air intake.

3.3. To provide air circulation, open a window. Increase heat if necessary. 4. Cold weather

4.1. Open the fresh air intake, turn off the air conditioning. 4.2. Set the temperature as desired.

5. Very cold weather and low humidity 5.1. Close the fresh air intake. 5.2. Turn off the air conditioning. 5.3. Adjust the temperature.

6. Cold and dry periods and little usage

6.1. Turn on the air conditioning, operate the compressor for a few minutes, so that couplings, gaskets, and so on, are lubricated.

4.2 Steering and braking

4.2.1 Steering

To minimize unnecessary wear and tear to the tires, turn the steering wheel only when the machine is moving.

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4.2.2 Activating the declutch

1 2 3

Figure 37. Activating the declutch

1. Release the accelerator pedal (3).

2. To activate the declutch, press the declutch switch (2).

If the declutch switch is pressed at the same time as the brake pedal (1), the brakes are applied. When braking using only the brake pedal (1), the declutch is not activated.

4.2.3 Activating the parking brake

The machine may tip over if the parking brake is used while the machine is moving. Risk of serious injury and damage to the machine.

Do not use the parking brake to bring the machine to a halt, unless in an emergency. 1

Figure 38. Parking brake

If the operator leaves the seat with parking brake not activated, an audio signal is activated.

NOTE

Only use the parking brake to stop the machine in case of emergency. After such abraking, check and adjust the parking brake. If necessary, replace the pads. Check the function of the parking brake daily.

4.2.4 Parking

Before parking the machine, check the following:

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4.3 Emergency stopping

The machine may tip over if the emergency stop is used when the machine is moving. Risk of serious personal injury and damage to the machine.

Only use the emergency stop in an emergency. 1. To stop the machine in an emergency,

press the emergency stop button (1). All functions are cut out, the parking brake is activated and the engine stops.

1

4.4 Locking the cabin door

Figure 39. Cabin door locking system

1. To lock the cabin door to open position, open the cabin door and push it into the lock. 2. To unlock the door from open position, turn the handle on the inside of the cabin door.

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4.5 Using the rear emergency exit

Machines that are equipped with hydraulically sliding cabin are also equipped with a rear emergency exit, as the cabin doors are blocked between the lift cylinders when the cabin is between front and rear position.

NOTE

Do not block the emergency exit.

2

1

Figure 40. Rear emergency exit

1. Pull out the lock pin (2). 2. Lift the two handles (1).

3. Push the rear window back and upwards.

4.6 Running in

The machine can be driven at full speed right from the start. However, prolonged maximum loading of the hydraulic system and transmission must be avoided during the first 50 hours of operation.

After the first 150 hours, carry out first service. For more information, see Maintenance points after the first 150 operating hours (page 128).

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4.7 Operating

4.7.1 Starting the engine

WARNING! TOXIC SUBSTANCE HAZARD

Exhaust fumes are harmful and may cause serious injury or death. Never run the engine in unventilated places. Use fume extraction. Before starting up the engine, the gear lever must be in neutral.

Figure 41. Ignition switch

1. Position yourself in the operator’s seat.

2. Insert the ignition key into the ignition switch, position P. 3. Turn the key into position I.

The electrical system is now turned on. Check that the display is lit.

4. Turn the key to position III. Release the key as soon as the engine has started up.

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4.7.2 Stopping the engine

NOTE

Use the emergency stop only in an emergency situation. For more information, see_{Emergency stopping (page 54)}_.

3 1

2

4

Figure 42. Stopping the engine

1. Release the accelerator pedal (3).

2. Apply the brakes (4) and stop the machine. 3. Activate the parking brake (2).

4. Select neutral (1).

NOTICE

RISK OF DAMAGE TO THE MACHINE

If you do not let the engine cool down before turning it off, there is a risk of turbo damage and overheating.

Allow the engine to idle for a few minutes. 5. Turn the ignition key to position P.

6. Remove the key from the ignition switch when leaving the machine. 7. If you leave the machine unsupervised, turn off the battery main switch.

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4.7.3 Operating the machine

WARNING! SIDEWAYS TILTING HAZARD

Driving on uneven terrain may damage the machine. Driving on surfaces with not enough support may cause the machine to roll or sink. Risk of serious injury and damage to the machine.

Drive the machine only on level ground that is intended for the total weight and ground pressure of the machine.

Figure 43. Do not drive on uneven terrain

WARNING! LIMITED VISIBILITY HAZARD

The working range of the machine is large and visibility from the operator’s cabin is limited. Risk of serious injury and damage to the machine.

Before you start to move the machine, check that the road ahead is free and that you have a clear view.

C

Figure 44. Transport position

WARNING! TIPPING AND COLLISION HAZARD

If you drive on slopes steeper than 15%, the brakes may not stop the machine and machine may roll. Risk of serious injury and damage to the machine.

Do not drive on slopes steeper than 15%.

NOTE

If you must drive the machine along steeper slopes, contact your Konecranes Lifttrucks_{authorized dealer.}

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<15%

Figure 45. Do not drive on slopes steeper than 15%

• The machine is not intended for off-road driving. • The machine is not equipped with wheel suspension.

• Always adjust your method of driving to the condition of the road (bumps, and so on), to hazards within the working area and the load.

• The hill-climbing capacity of the machine indicated in the data sheet is based on the pulling power of the machine. It applies only to driving over obstacles and minor irregularities in ground level.

1. Start the engine.

2. Lift the load until visibility is obtained underneath the load.

3. Hold the steering wheel steady. Always use the whole of your hand to hold the wheel knob.

SMV4531TB5

MAINTENANCE MANUAL

SMV 4127-4545 TB

TABLE OF CONTENTS

1

INTRODUCTION

1.1

About this manual

1.1.1

Use of the manual

NOTE

1.1.2

Copyright notice

1.1.3

Symbols used in this manual

1.2

About this product

1.2.1

Use of the product

1.2.2

Identification of the product

1.3

Standards and directives

NOTE

1.4

Contact information

2

SAFETY AND ENVIRONMENT

2.1

Safety messages and symbols

2.1.1

Signal words

2.1.2

Hazard symbols

2.1.3

Mandatory action symbols

2.1.4

Prohibited action symbols

2.2

Responsibilities of the owner

2.2.1

Preventing work-related hazards

2.2.2

Preventive maintenance

NOTICE

NOTE

2.2.3

Personal protective equipment

NOTE

2.2.4

Incident reporting

2.3

Limitations of the product

2.3.1

Prohibited use and foreseeable misuse

2.3.2

Inclination angles

NOTE

<15%

2.3.3

Changes to the product

WARNING

2.4

Protective measures

2.4.1

Emergency stopping

NOTE

2.4.2

Battery main switch

NOTE

2.4.3

Releasing the hydraulic pressure

WARNING

2.4.4

Releasing the air pressure

DANGER

2.4.5

Fire safety

WARNING

2.5