Breathe In... FRONT COVER. Fresh Air By Design

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FRONT COVER

Breathe In...

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FLEXT

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Contents

Brackets

Hoods

Hoses

Services & Support

Breathe In...

Our company overview

A step-by-step guide to get you thinking about what you really need

Extended HPD

Mini HPD

Telescopic HPD

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to press. Errors and omissions exempt.

Where to start?

There are numerous variables in

requirements, health and safety concerns and ongoing needs.

That’s why we’ve designed a step-by-step guide to help you analyse

page 2 and working through the guide to arrive at the correct HPD.

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Breathe in...

Our Company Goal is: “To earn the status of best

provider of dust and fume control equipment by

our customers and our customers’ employees.”

the supply and manufacture of Local

the workplace. Our range of products, dust and fume at source, is second to none.

Our product range is suitable for all

welding fume systems, through to large toxic and hazardous materials.

equipment are HPDs that conform to (ATEX).

We custom design, manufacture, install,

to complete turnkey projects, we are

We manufacture a range of popular

containment of dust over a large area

from tubs or bags into a weigh point, the area of dust emission can be very large. most from this excellent product include Bakeries, Food Plants, Dye and and Chemical.

(Control of Substances Hazardous to

Fresh Air

By Design

Postbus 184

2980 AD Ridderkerk

tel. 0180 417344

fax 0180 411563

info@brevo.nl

www.puntafzuiging.nl

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Hood Style

The hood style is the type of

that captures your product.

materials dependant upon your use.

Spun End / Flared Flat Hood Fish Tail Custom Designed

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Hood Material

Mild Steel Stainless Steel Polypropylene

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Product

being

Extracted

The product being extracted could determine the materials required in your HPD. Corrosive Temperature Toxic Flammable Food Fume Dust Acidic Solvent

Your Guide

to a Customised

You will need to consider many things before choosing an HPD that is correct for you. These pages

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Hose Material

Your hose material will be determined

PVC PU High Temp PAGE 14

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Hose Diameter

What diameter your hose will be is

From 75mm up to 200mm

75 100 125 150

200

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How your HPD will be mounted will depend on the space available and

Wall Ceiling Column Swivel PAGE 12

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Finish

suit individual needs and environments.

Stainless Steel Powder Coated Paint

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ATEX

Zoned Area

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Length

HPD length determined by how far the

From 1m up to 8m 1 2 3 4 5 6 7 8

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5 Support clips allow duct or hose to be easily removed for

6 All bolts can be easily accessed allowing simple and

7 Increased surface area of all joints gives a much lighter feel

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mechanism to allow greater lengths and weights to be supported

9 The rear mechanism is now encased for improved safety and hygiene

10 A rear boom extension gives the HPD a 270° pivot greatly improving the working radius

11 Integrated hood damper allows greater 12

13 ATEX compliant and Stainless Steel versions available 14 available velocity.

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HPD Range

Design Philosophy

(HPD) is the result of over 15 years use arms.

maintain its purist principles of LEV for any LEV problem. We are aware

has been designed to address the

HSE guidance, by enabling the correct

through a stringent development process to bring the new HPD to industry. The engineering within the HPD enables it to accommodate purpose-designed hoods that can process.

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ARTICULATED HPD

ARTICULATED HPD

WITH TUBES

AIRFLOW INDICATOR

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5 standard diameters – 75 / 100 / 125 / 150 & 200mm

Arrives FULLY assembled

Range of hoods available – See page 13

Finish

Polyester Coated Black Stainless Steel

WARRANTY

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YEAR

2000

1000

Working Radius A rm L en gt h

3

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2.5

3000

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4000 5000

M IN IM U M W O RK IN G R A D IU S = 70 0 Max. Reach 4000 Max. Reach 3000 Max. Reach 2500 Max. Reach 2000

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Air Flow (m3/h) To ta l P re ss ur e D ro p (P a)

1000

1500

1500

2000 2500

Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 4 4000mm 3 3000mm 2 2000mm

RADIUS DIMENSIONS

AIR VELOCITIES

Arm Len gth Pr essu re Loss Pa Working Radius m3/h 1 e.g. Mild steel/150mm dia/PVC hose

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HPD DIMENSIONS

HPD LengthHPD A B C D E ReachMax KgWt 1 CapacityLoad 2

2 2000 275 175 875 575 375 2275 13 5

2.5 2500 275 175 1250 700 375 2775 14 4

3 3000 275 175 1500 950 375 3275 15 3

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ARTICULATED HPD

ARTICULATED HPD

WITH TUBES

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Extended HPD

The extended HPD incorporates the same design philosophy and features shown on page 4 with the

Finish

Polyester Coated Black Stainless Steel

4000

3000

Working Radius A rm L en gt h 3/5 2/2 3/2 2/3 3/1 3/4 2/5 2/4 3/3

5000 6000 7000 8000

M IN IM U M W O RK IN G R A D IU S = 15 00 Max. Reach 4000 Max. Reach 3995 Max. Reach 5000 Max. Reach 5000 Max. Reach 6000 Max. Reach 5995 Max. Reach 6995 Max. Reach 7005 Max. Reach 8005

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Air Flow (m3/h) To ta l P re ss ur e D ro p (P a)

1500

2000

1000

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2500

2000 2500

Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 8 8000mm 6 6000mm 4 4000mm

RADIUS DIMENSIONS

AIR VELOCITIES

Arm Len gth Pr essu re Loss Pa Working Radius m3/h

WARRANTY

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HPD DIMENSIONS

Arm LengthArm LengthBoom A B C D E F G H ReachMax Wt Kg1 CapacityLoad 2

2/2 2000 2000 55 175 875 575 375 945 215 785 4000 32 5 3/1 3000 1000 55 175 1500 950 375 640 n/a n/a 3995 30 3 3/2 3000 2000 55 175 1500 950 375 945 215 785 5000 34 3 2/3 2000 3000 55 175 875 575 375 1425 215 1305 5000 38 5 3/3 3000 3000 55 175 1500 950 375 1425 215 1305 6000 40 3 2/4 2000 4000 55 175 875 575 375 2425 215 1300 5995 44 5 3/4 3000 4000 55 175 1500 950 375 2425 215 1300 6995 46 3 2/5 2000 5000 55 175 875 575 375 3340 215 1395 7005 50 5 3/5 3000 5000 55 175 1500 950 375 3440 215 1395 8005 53 3

1 e.g. Mild steel/150mm dia/PVC hose 2

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Mini HPD

The Mini HPD incorporates the same design philosophy points 8–10). Control Damper or solids build up 3 standard diameters – 75 / 100 / 125mm Available in either 1m or 1.5m

Arrives FULLY assembled

exactly the point you need it! Range of hoods available

– See page 13

For details please see page 12.

Finish

Polyester Coated Black

Stainless Steel

HPD DIMENSIONS

HPD LengthHPD A B C ReachMax Wt Kg1 CapacityLoad 2

1 1000 475 250 275 1000 5 1.5 1.5 1500 725 500 275 1500 6 1

WARRANTY

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500

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Working Radius A rm L en gt h

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750

1000 1250

Max. Reach 1500 Max. Reach 1000 M IN IM U M W O RK IN G R A D IU S = 25 0

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Air Flow (m/h) To ta l P re ss ur e D ro p (P a)

1000

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Ø125 Ø100 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 1.5 1500mm 1 1000mm ARM LENGTH 4 4000mm 3 3000mm 2 2000mm

RADIUS DIMENSIONS

AIR VELOCITIES

Arm Len gth Pr essu re Loss Pa Working Radius

1 e.g. Mild steel/150mm dia/PVC hose

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Telescopic HPD

TELESCOPIC HPD

The Telescopic HPD incorporates the same design philosophy and most of the features shown on page 4. This HPD has been designed to meet the needs of those customers who have limited space environments, such as low headroom or small working areas.

solids build up

5 standard diameters – 75 / 100 / 125 / 150 & 200mm

Arrives FULLY assembled

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Polyester Coated Black Stainless Steel

EXTENDED

RETRACTED

WARRANTY

5

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HPD DIMENSIONS

HPD LengthHPD A B C D ReachMax Wt Kg1 CapacityLoad 2

Retracted 1200 175 175 825 375 1550 13 3 Extended 1650 175 175 1225 375 1950

1000

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Working Radius A rm L en gt h

1.2

1.65

1250 1500 1750

Max. Reach 1200 Max. Reach 1600 M IN IM U M W O RK IN G R A D IU S = 40 0

500

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Air Flow (m/h) To ta l P re ss ur e D ro p (P a)

1500

1000

2000 2500

Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 2 2000mm 1.6 1600mm

RADIUS DIMENSIONS

AIR VELOCITIES

Arm Len gth Pr essu re D rop Pa Working Radius

1 e.g. Mild steel/150mm dia/PVC hose 2

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Brackets

Floor Stanchion

Ceiling

Up and Down Swivel

bracket to meet your requirements.

bracket is available on the Mini HPD only.

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HOOD

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Hoods

The choice of the correct hood, in conjunction with the correct operational use of your HPD, is fundamental to its success as a dust or fume extraction instrument. Factors that MUST be considered are the product and process being extracted and the distance from the hood to the process. Get that right and you will vastly increase the effectiveness of the HPD.

Spun Bell Mouth

Fish Tail

Flared

They are available in the following: Polyester Coated Black

Stainless Steel Polypropylene A B C 75 74 109 50 100 99 134 50 125 122 157 50 150 147 182 50 200 197 232 50 A B C 75 74 150 35 100 99 200 45 125 122 250 60 150 147 300 70 200 197 350 70

Flat Hood

Ring Hood

Fish Tail

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Hoses

comprehensive range of quality hoses suitable for

from stock. They comply with a wide range of

conformity and food regulations.

In addition to premium quality standard products, we also offer innovative product solutions as well as individual system solutions tailored to each customer’s unique requirements.

Shown here is a short selection of the range and you are welcome to contact our sales staff or visit our website (www.flextraction.co.uk) for further information.

Flex Flex Flex PVC FREE Abr. Ex AS EL PVC FREE

PVC – 371

PU – 301L

ATEX – PE 322 EL

compressible 6:1, fabric reinforced Flame-retardant

(according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.25mm approx. Wall: PVC coated fabric

Temperature Range: -10°C approx. to +110°C approx.

hose

PE 10 Ω, super-light and compressible, highly chemical resistant, capable of electro-static discharge

Extremely good resistance to chemicals

Electrical and surface resistance < 10 Ω

Conforms to the requirements of the European ATEX guideline

(according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.4mm approx.

polyethylene (PE)

Temperature Range: -35°C approx. to +80 °C approx.

blast hose

Spring steel wire integrated in wall Wall thickness 0.4mm approx.

compressible 4:1

High tensile strength and tear resistant – good resistant to mineral oils, UV, ozone and chemicals

Kink proof

Temperature Range: -40°C approx. to +90°C approx., short

Fresh Air By Design

PERMANENTLY

ANTI-STATIC

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Ether PVC FREE

Flex RET ARD Flex FOOD

FL AME

Ex AS

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High Temp – VA 471

ATEX – PU 330 MHF/AS

TEFLON®, double-layer, super-light and compressible, Æ to 1.000mm (to +250°C)

Extremely good resistance to chemicals

Wall: Interior PTFE foil, exterior special-coated glass fabric

Temperature Range: -150°C approx. to approx.

Electrical and surface resistance < 106Ω due to permanently anti-static material without migration

Microbe and hydrolysis resistance

Food quality complies with: FDA 21 CFR 177.2600 and 178.2010, EC guideline 2002/72/ EC (formerly 90/128/EC)

grounding the spiral

Wall thickness 0.6mm approx.

Wall: special premium ether-polyurethane (Pre-PUR®)

Temperature Range: -40°C approx. to +90°C approx., short time to +125°C approx.

High Flexibility

Minimal counterforce and restoring force when bent.

Electro-Static Discharge

Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting.

Ethur-PUR

High quality ether polyurethane for commercial applications – Microbe and Hydrosols resistant.

Approved for Food Use

Has one or more national and/ or international approvals and certifications of conformity that permits their use in the food industry.

Pre-PUR

Special ester-polyurethane and ether-polyurethane mixture consisting of hard and soft Pre-PUR® segments to give superior properties.

Abrasion Resistant

Designed for long service life for the delivery of highly abrasive media.

ATEX – Electrically Conductive

Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting.

Flame Retardant

Has one or more national and/ or international approvals and certifications of conformity that classifies them as having low flammability.

PVC Free

Defines hose as free from PVC as hoses with a PVC content are increasingly becoming undesirable in some market sectors.

Flex Ether FOOD Abr. ExAS EL RET ARD FL AME PVC FREE

PERMANENTLY

ANTI-STATIC

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ATEX

website outlining some basics on ATEX. To ensure full and The Dangerous Substances and Explosive Atmospheres

Hazardous area zones and equipment categories

explosive atmosphere.

Gases, vapours and mists

Zone 1 A place in which an explosive atmosphere substances in the form of gas, vapour or mist is

Zone 2 A place in which an explosive atmosphere substances in the form of gas, vapour or mist is does occur, will persist for a short period only.

Dusts

Zone 21 A place in which an explosive atmosphere in

Zone 22 A place in which an explosive atmosphere in the

occur, will persist for a short period only.

Notes

1.

as any other source which can form an explosive atmosphere. 2.

within their design parameters.

Equipment categories and zones

equipment categories are:

Zone 1 or Zone 21 – Category 2 equipment Zone 2 or Zone 22 – Category 3 equipment Notes

1. Category 3 equipment can also be used in Zones 2 and 22.

Marking of ATEX products

Equipment group II: (not mines)

Equipment category 2: for zone 1 or 21, risk area where an explosive atmosphere is likely to Year of Manufacture Type of atmosphere G = Gas D = Dust Serial number

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services and support

We’re more than

just the product...

Fresh Air By Design

WARRANTY

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Our 5 year warranty

arms to industry for over 15 years. Combined with our proven track record and design and engineering excellence, range with a 5 year warranty.

To take advantage of the warranty, customers are asked to complete and supplied with each HPD.

(Excludes hose and failure due to misuse)

The Control of Substances Hazardous state that ‘control measures’ (in this case LEV systems) should be thoroughly examined and tested at least every 14 months to safeguard against workforce experience in helping customers meet

possible, building in dust and fume

services are carried out in accordance

& Design

capability and experience to comfortably handle turnkey

accordance with Health and Safety Guidance 258 (HSG 258).

customer’s own CAD plant layout

custom-designed systems

Postbus 184, 2980 AD Ridderkerk

tel. 0180 417344, fax 0180 411563

e-mail info@brevo.nl

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BACK COVER

of dusts and hazardous fumes at source.

Postbus 184, 2980 AD Ridderkerk

tel. 0180 417344, fax 0180 411563

e-mail info@brevo.nl

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References

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