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Breathe In...
FLEXT
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Contents
Brackets
Hoods
Hoses
Services & Support
Breathe In...
Our company overview
A step-by-step guide to get you thinking about what you really need
Extended HPD
Mini HPD
Telescopic HPD
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to press. Errors and omissions exempt.
Where to start?
There are numerous variables in
requirements, health and safety concerns and ongoing needs.
That’s why we’ve designed a step-by-step guide to help you analyse
page 2 and working through the guide to arrive at the correct HPD.
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Breathe in...
Our Company Goal is: “To earn the status of best
provider of dust and fume control equipment by
our customers and our customers’ employees.”
the supply and manufacture of Local
the workplace. Our range of products, dust and fume at source, is second to none.
Our product range is suitable for all
welding fume systems, through to large toxic and hazardous materials.
equipment are HPDs that conform to (ATEX).
We custom design, manufacture, install,
to complete turnkey projects, we are
We manufacture a range of popular
containment of dust over a large area
from tubs or bags into a weigh point, the area of dust emission can be very large. most from this excellent product include Bakeries, Food Plants, Dye and and Chemical.
(Control of Substances Hazardous to
Fresh Air
By Design
Postbus 184
2980 AD Ridderkerk
tel. 0180 417344
fax 0180 411563
info@brevo.nl
www.puntafzuiging.nl
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Hood Style
The hood style is the type ofthat captures your product.
materials dependant upon your use.
Spun End / Flared Flat Hood Fish Tail Custom Designed
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PAGE 13Hood Material
Mild Steel Stainless Steel PolypropyleneSTART HERE
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Product
being
Extracted
The product being extracted could determine the materials required in your HPD. Corrosive Temperature Toxic Flammable Food Fume Dust Acidic Solvent
Your Guide
to a Customised
You will need to consider many things before choosing an HPD that is correct for you. These pages
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Hose Material
Your hose material will be determined
PVC PU High Temp PAGE 14
4
Hose Diameter
What diameter your hose will be is
From 75mm up to 200mm
75 100 125 150
200
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How your HPD will be mounted will depend on the space available and
Wall Ceiling Column Swivel PAGE 12
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Finish
suit individual needs and environments.
Stainless Steel Powder Coated Paint
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ATEX
Zoned Area
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Length
HPD length determined by how far the
From 1m up to 8m 1 2 3 4 5 6 7 8
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5 Support clips allow duct or hose to be easily removed for
6 All bolts can be easily accessed allowing simple and
7 Increased surface area of all joints gives a much lighter feel
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mechanism to allow greater lengths and weights to be supported
9 The rear mechanism is now encased for improved safety and hygiene
10 A rear boom extension gives the HPD a 270° pivot greatly improving the working radius
11 Integrated hood damper allows greater 12
13 ATEX compliant and Stainless Steel versions available 14 available velocity.
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HPD Range
Design Philosophy
(HPD) is the result of over 15 years use arms.
maintain its purist principles of LEV for any LEV problem. We are aware
has been designed to address the
HSE guidance, by enabling the correct
through a stringent development process to bring the new HPD to industry. The engineering within the HPD enables it to accommodate purpose-designed hoods that can process.
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ARTICULATED HPD
ARTICULATED HPD
WITH TUBES
AIRFLOW INDICATOR
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5 standard diameters – 75 / 100 / 125 / 150 & 200mm
Arrives FULLY assembled
Range of hoods available – See page 13
Finish
Polyester Coated Black Stainless Steel
WARRANTY
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YEAR2000
1000
Working Radius A rm L en gt h3
2
2.5
3000
4
4000 5000
M IN IM U M W O RK IN G R A D IU S = 70 0 Max. Reach 4000 Max. Reach 3000 Max. Reach 2500 Max. Reach 2000500
500
1000
Air Flow (m3/h) To ta l P re ss ur e D ro p (P a)1000
1500
1500
2000 2500
Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 4 4000mm 3 3000mm 2 2000mmRADIUS DIMENSIONS
AIR VELOCITIES
Arm Len gth Pr essu re Loss Pa Working Radius m3/h 1 e.g. Mild steel/150mm dia/PVC hose2
HPD DIMENSIONS
HPD LengthHPD A B C D E ReachMax KgWt 1 CapacityLoad 2
2 2000 275 175 875 575 375 2275 13 5
2.5 2500 275 175 1250 700 375 2775 14 4
3 3000 275 175 1500 950 375 3275 15 3
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ARTICULATED HPD
ARTICULATED HPD
WITH TUBES
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Extended HPD
The extended HPD incorporates the same design philosophy and features shown on page 4 with the
Finish
Polyester Coated Black Stainless Steel
4000
3000
Working Radius A rm L en gt h 3/5 2/2 3/2 2/3 3/1 3/4 2/5 2/4 3/35000 6000 7000 8000
M IN IM U M W O RK IN G R A D IU S = 15 00 Max. Reach 4000 Max. Reach 3995 Max. Reach 5000 Max. Reach 5000 Max. Reach 6000 Max. Reach 5995 Max. Reach 6995 Max. Reach 7005 Max. Reach 8005500
500
1000
Air Flow (m3/h) To ta l P re ss ur e D ro p (P a)1500
2000
1000
1500
2500
2000 2500
Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 8 8000mm 6 6000mm 4 4000mmRADIUS DIMENSIONS
AIR VELOCITIES
Arm Len gth Pr essu re Loss Pa Working Radius m3/hWARRANTY
5
YEARHPD DIMENSIONS
Arm LengthArm LengthBoom A B C D E F G H ReachMax Wt Kg1 CapacityLoad 2
2/2 2000 2000 55 175 875 575 375 945 215 785 4000 32 5 3/1 3000 1000 55 175 1500 950 375 640 n/a n/a 3995 30 3 3/2 3000 2000 55 175 1500 950 375 945 215 785 5000 34 3 2/3 2000 3000 55 175 875 575 375 1425 215 1305 5000 38 5 3/3 3000 3000 55 175 1500 950 375 1425 215 1305 6000 40 3 2/4 2000 4000 55 175 875 575 375 2425 215 1300 5995 44 5 3/4 3000 4000 55 175 1500 950 375 2425 215 1300 6995 46 3 2/5 2000 5000 55 175 875 575 375 3340 215 1395 7005 50 5 3/5 3000 5000 55 175 1500 950 375 3440 215 1395 8005 53 3
1 e.g. Mild steel/150mm dia/PVC hose 2
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Mini HPD
The Mini HPD incorporates the same design philosophy points 8–10). Control Damper or solids build up 3 standard diameters – 75 / 100 / 125mm Available in either 1m or 1.5m
Arrives FULLY assembled
exactly the point you need it! Range of hoods available
– See page 13
For details please see page 12.
Finish
Polyester Coated Black
Stainless Steel
HPD DIMENSIONS
HPD LengthHPD A B C ReachMax Wt Kg1 CapacityLoad 2
1 1000 475 250 275 1000 5 1.5 1.5 1500 725 500 275 1500 6 1
WARRANTY
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YEAR500
250
Working Radius A rm L en gt h1
1.5
750
1000 1250
Max. Reach 1500 Max. Reach 1000 M IN IM U M W O RK IN G R A D IU S = 25 0200
400
600
800
200
400
600
800
Air Flow (m/h) To ta l P re ss ur e D ro p (P a)1000
1000
Ø125 Ø100 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 1.5 1500mm 1 1000mm ARM LENGTH 4 4000mm 3 3000mm 2 2000mmRADIUS DIMENSIONS
AIR VELOCITIES
Arm Len gth Pr essu re Loss Pa Working Radius1 e.g. Mild steel/150mm dia/PVC hose
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Telescopic HPD
TELESCOPIC HPD
The Telescopic HPD incorporates the same design philosophy and most of the features shown on page 4. This HPD has been designed to meet the needs of those customers who have limited space environments, such as low headroom or small working areas.
solids build up
5 standard diameters – 75 / 100 / 125 / 150 & 200mm
Arrives FULLY assembled
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Polyester Coated Black Stainless Steel
EXTENDED
RETRACTED
WARRANTY
5
YEARHPD DIMENSIONS
HPD LengthHPD A B C D ReachMax Wt Kg1 CapacityLoad 2
Retracted 1200 175 175 825 375 1550 13 3 Extended 1650 175 175 1225 375 1950
1000
750
Working Radius A rm L en gt h1.2
1.65
1250 1500 1750
Max. Reach 1200 Max. Reach 1600 M IN IM U M W O RK IN G R A D IU S = 40 0500
200
400
600
800
1000
Air Flow (m/h) To ta l P re ss ur e D ro p (P a)1500
1000
2000 2500
Ø200 Ø150 Ø125 Ø10 0 Ø75 10 – 14 m/s14 – 16 m/s 16 – 18 m/s 18 – 20 m/s ARM LENGTH 2 2000mm 1.6 1600mmRADIUS DIMENSIONS
AIR VELOCITIES
Arm Len gth Pr essu re D rop Pa Working Radius1 e.g. Mild steel/150mm dia/PVC hose 2
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Brackets
Floor Stanchion
Ceiling
Up and Down Swivel
bracket to meet your requirements.
bracket is available on the Mini HPD only.
HOOD
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Hoods
The choice of the correct hood, in conjunction with the correct operational use of your HPD, is fundamental to its success as a dust or fume extraction instrument. Factors that MUST be considered are the product and process being extracted and the distance from the hood to the process. Get that right and you will vastly increase the effectiveness of the HPD.
Spun Bell Mouth
Fish Tail
Flared
They are available in the following: Polyester Coated Black
Stainless Steel Polypropylene A B C 75 74 109 50 100 99 134 50 125 122 157 50 150 147 182 50 200 197 232 50 A B C 75 74 150 35 100 99 200 45 125 122 250 60 150 147 300 70 200 197 350 70
Flat Hood
Ring Hood
Fish Tail
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Hoses
comprehensive range of quality hoses suitable for
from stock. They comply with a wide range of
conformity and food regulations.
In addition to premium quality standard products, we also offer innovative product solutions as well as individual system solutions tailored to each customer’s unique requirements.
Shown here is a short selection of the range and you are welcome to contact our sales staff or visit our website (www.flextraction.co.uk) for further information.
Flex Flex Flex PVC FREE Abr. Ex AS EL PVC FREE
PVC – 371
PU – 301L
ATEX – PE 322 EL
compressible 6:1, fabric reinforced Flame-retardant
(according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.25mm approx. Wall: PVC coated fabric
Temperature Range: -10°C approx. to +110°C approx.
hose
PE 10 Ω, super-light and compressible, highly chemical resistant, capable of electro-static discharge
Extremely good resistance to chemicals
Electrical and surface resistance < 10 Ω
Conforms to the requirements of the European ATEX guideline
(according to BGR 132, formerly ZH 1/200) by grounding the spiral Wall thickness 0.4mm approx.
polyethylene (PE)
Temperature Range: -35°C approx. to +80 °C approx.
blast hose
Spring steel wire integrated in wall Wall thickness 0.4mm approx.
compressible 4:1
High tensile strength and tear resistant – good resistant to mineral oils, UV, ozone and chemicals
Kink proof
Temperature Range: -40°C approx. to +90°C approx., short
Fresh Air By Design
PERMANENTLY
ANTI-STATIC
HOS
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Ether PVC FREEFlex RET ARD Flex FOOD
FL AME
Ex AS
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High Temp – VA 471
ATEX – PU 330 MHF/AS
TEFLON®, double-layer, super-light and compressible, Æ to 1.000mm (to +250°C)
Extremely good resistance to chemicals
Wall: Interior PTFE foil, exterior special-coated glass fabric
Temperature Range: -150°C approx. to approx.
Electrical and surface resistance < 106Ω due to permanently anti-static material without migration
Microbe and hydrolysis resistance
Food quality complies with: FDA 21 CFR 177.2600 and 178.2010, EC guideline 2002/72/ EC (formerly 90/128/EC)
grounding the spiral
Wall thickness 0.6mm approx.
Wall: special premium ether-polyurethane (Pre-PUR®)
Temperature Range: -40°C approx. to +90°C approx., short time to +125°C approx.
High Flexibility
Minimal counterforce and restoring force when bent.
Electro-Static Discharge
Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting.
Ethur-PUR
High quality ether polyurethane for commercial applications – Microbe and Hydrosols resistant.
Approved for Food Use
Has one or more national and/ or international approvals and certifications of conformity that permits their use in the food industry.
Pre-PUR
Special ester-polyurethane and ether-polyurethane mixture consisting of hard and soft Pre-PUR® segments to give superior properties.
Abrasion Resistant
Designed for long service life for the delivery of highly abrasive media.
ATEX – Electrically Conductive
Has a steel wire helix embedded to enable electro static discharge. Hose has to be grounded by exposing the helix and connecting to a conductive fitting.
Flame Retardant
Has one or more national and/ or international approvals and certifications of conformity that classifies them as having low flammability.
PVC Free
Defines hose as free from PVC as hoses with a PVC content are increasingly becoming undesirable in some market sectors.
Flex Ether FOOD Abr. ExAS EL RET ARD FL AME PVC FREE
PERMANENTLY
ANTI-STATIC
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ATEX
website outlining some basics on ATEX. To ensure full and The Dangerous Substances and Explosive Atmospheres
Hazardous area zones and equipment categories
explosive atmosphere.
Gases, vapours and mists
Zone 1 A place in which an explosive atmosphere substances in the form of gas, vapour or mist is
Zone 2 A place in which an explosive atmosphere substances in the form of gas, vapour or mist is does occur, will persist for a short period only.
Dusts
Zone 21 A place in which an explosive atmosphere in
Zone 22 A place in which an explosive atmosphere in the
occur, will persist for a short period only.
Notes
1.
as any other source which can form an explosive atmosphere. 2.
within their design parameters.
Equipment categories and zones
equipment categories are:
Zone 1 or Zone 21 – Category 2 equipment Zone 2 or Zone 22 – Category 3 equipment Notes
1. Category 3 equipment can also be used in Zones 2 and 22.
Marking of ATEX products
Equipment group II: (not mines)
Equipment category 2: for zone 1 or 21, risk area where an explosive atmosphere is likely to Year of Manufacture Type of atmosphere G = Gas D = Dust Serial number
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services and support
We’re more than
just the product...
Fresh Air By Design
WARRANTY
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Our 5 year warranty
arms to industry for over 15 years. Combined with our proven track record and design and engineering excellence, range with a 5 year warranty.
To take advantage of the warranty, customers are asked to complete and supplied with each HPD.
(Excludes hose and failure due to misuse)
The Control of Substances Hazardous state that ‘control measures’ (in this case LEV systems) should be thoroughly examined and tested at least every 14 months to safeguard against workforce experience in helping customers meet
possible, building in dust and fume
services are carried out in accordance
& Design
capability and experience to comfortably handle turnkey
accordance with Health and Safety Guidance 258 (HSG 258).
customer’s own CAD plant layout
custom-designed systems
Postbus 184, 2980 AD Ridderkerk
tel. 0180 417344, fax 0180 411563
e-mail info@brevo.nl
BACK COVER
of dusts and hazardous fumes at source.