is a simple industrial flow
is a simple industrial flow meter that measures
meter that measures
volumetric flow of liquids and gases in a closed
volumetric flow of liquids and gases in a closed
tube.
tube.
they have linear scales, a relatively large
they have linear scales, a relatively large
measuremen
measurement range, low
t range, low pressure drop, and are
pressure drop, and are
simple to install and maintain.
simple to install and maintain.
are a subset of meters called
are a subset of meters called variable area flow
variable area flow
meters
meters that measure the flow rate by allowing the
that measure the flow rate by allowing the
fluid to travel through a tapered tube where the
fluid to travel through a tapered tube where the
cross sectional area of the tube gradually
cross sectional area of the tube gradually becomes
becomes
greater as the fluid travels through the tube.
Three basic components:
Three basic components:
a uniformly tapered flow tube
a uniformly tapered flow tube
a float
a float
measurement scale
measurement scale
A
A control valve may
control valve may be added
be added
if flow control is also desired. In
if flow control is also desired. In
operation, the rotameter is positioned
operation, the rotameter is positioned
vertically in the fluid system with the
vertically in the fluid system with the
smallest diameter end of the tapered
smallest diameter end of the tapered
flow tube at the
flow tube at the bottom. This is the
bottom. This is the
fluid inlet
fluid inlet . The float, typically
. The float, typically
spherical, is located inside the flow
spherical, is located inside the flow
tube, and is engineered so that its
tube, and is engineered so that its
diameter is nearly identical to the flow
diameter is nearly identical to the flow
tube’s inlet diameter.
The flow rate inside the
The flow rate inside the
rotameter is measured using
rotameter is measured using
a float that is lifted by the
a float that is lifted by the
fluid flow based on the
fluid flow based on the
buoyancy and velocity of
buoyancy and velocity of
the fluid opposing gravity
the fluid opposing gravity
pulling the float down.
pulling the float down. For
For
gasses the float responds to
gasses the float responds to
the velocity alone,
the velocity alone,
buoyancy is negligible.
buoyancy is negligible.
The
The float
float is
is always
always
denser than the substance it
denser than the substance it
is resting in and does not
is resting in and does not
actually float on the
actually float on the
substance’s surface, but
substance’s surface, but
rests somewhere between
rests somewhere between
the substance’s surface and
the substance’s surface and
the bottom of
As a liquid or gas passes through
As a liquid or gas passes through the tube,the tube, the flow causes the
the flow causes the float to rise. As the floatfloat to rise. As the float rises, more and more fluid flows by the float rises, more and more fluid flows by the float because the tapered
because the tapered tube’s tube’s diameter isdiameter is increasing. ltimately, a point is reached increasing. ltimately, a point is reached where the flow area is large enough to allow where the flow area is large enough to allow the entire volume of the fluid to flow past the the entire volume of the fluid to flow past the float. This flow area is called the
float. This flow area is called the annularannular passage
passage. The float is now . The float is now stationary at thatstationary at that level within the tube as its weight is being level within the tube as its weight is being supported by the fluid forces which caused it supported by the fluid forces which caused it to rise. This position corresponds to a point to rise. This position corresponds to a point on the tube’s measurement scale and
on the tube’s measurement scale and provides an indication of
provides an indication of the fluid’the fluid’s flows flow rate. The operator reads the flow
rate. The operator reads the flow from afrom a graduated scale on the
!hanges in the flow
!hanges in the flow rate cause rotameter"s float to changerate cause rotameter"s float to change position inside the tub
position inside the tube. e. #ince the float posit#ince the float position is based on gravity ion is based on gravity it isit is important that all rotameters be mounted vertically and oriented with the important that all rotameters be mounted vertically and oriented with the widest end of the ta
widest end of the taper at the top. per at the top. It is also imIt is also important to remportant to remember that ifember that if there is no flow the float will sin$
there is no flow the float will sin$ to the bottom of the rotameter due toto the bottom of the rotameter due to its own weight.
its own weight.
%otameters can be calibrated for other fluids
%otameters can be calibrated for other fluids by understandingby understanding the basic operating pri
the basic operating principles. nciples. %otameter a%otameter accuracy is deteccuracy is determined by thermined by the accuracy of the pressure, temperature, and flow
accuracy of the pressure, temperature, and flow control during the initialcontrol during the initial calibration.
calibration. Any chaAny change in the density ange in the density and weight of the float nd weight of the float will havewill have impacts on the
impacts on the rotameter"s rotameter"s flow reading. flow reading. AdditionalAdditionally any changes thatly any changes that would affect the fluid such as pressure or temperature will also have an would affect the fluid such as pressure or temperature will also have an affect on
affect on the rotameter"s the rotameter"s accuracy. accuracy. &iven this, &iven this, rotameters should berotameters should be calibrated yearly to correct for any
calibrated yearly to correct for any changes in the system that may havechanges in the system that may have occurred.
A
ADDVVAANNTTAAGGEES S DDIISSAADDVVAANNTTAAGGEESS
'o e(ternal power
'o e(ternal power
required
required
)ou can see the process
)ou can see the process
%otameters are cost
%otameters are cost
effective
effective
#imple to install and
#imple to install and
maintain
maintain
*ow pressure drop
*ow pressure drop
%epeatability
%epeatability
+ffer wide flow
+ffer wide flow
measurement ranges or
measurement ranges or
rangeability
rangeability
%otameter"s scale is linear
%otameter"s scale is linear
ust always be installed
ust always be installed
vertically with the fluid
vertically with the fluid
flowing up through it
flowing up through it
&raduated scale will only
&raduated scale will only
be valid for the specific
be valid for the specific
fluid and conditions where
fluid and conditions where
it was calibrated.
it was calibrated.
-ifficult to be adapted for
-ifficult to be adapted for
machine reading
machine reading