T-H2O CheckTM % Note abnormal iron detected.
Water Separabillity ASTM D-1401 is out of specification and fails to completely separate by 30 minutes.
Continue routine sampling interval.
Recommendations and Notes
Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
Water Oxidation Nitration Iron Chromium Lead Copper Tin Aluminum Nickel Silver Molybdenum Titanium
Silicon
Boron Sodium
Calcium Barium Phosphorus Zinc Magnesium TAN TBN
Flash Point
cSt cSt Abs Abs PPM PPM PPM PPM PPM PPM PPM PPM PPM PPM
PPM
PPM PPM
PPM PPM PPM PPM PPM mg KOH/g.
mg KOH/g.
OC Viscosity @40 C
Viscosity @100 C
Viscosity Index
O
O
D-445 D-445 FTIR FTIR D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595
D-6595
D-6595 D-6595
D-6595 D-6595 D-6595 D-6595 D-6595 D-974 D-4739
D-2270 D-3828
Current Sample Previous Sample
Condition History
Wear Element Method Unit
Other
Wear Condition
Oil Condition
Contamination
Additive Element
Additional Test
(Wt.)
AS / Andy Sitton
Test Method Result
0 0
0 0 47 0 0
<29 <30.6
32.2 >33.8 >35.4
8.7 10.6
>10.5
>12.5
>11
>13
0.13 >0.21 >0.23
>4
>2
>16
>5
>2
>2
>2
>3
>1
>9
>3
>1
>1
>1 0 0
0 0 0 0 0
>4
>1
>7
>3
>2
>1
>4
>6
>2
>12
>5
>4
>2
>6
0 0 0
>5
>3
0 >3 >5
RDE fine RFS coarse Alarm Limit Range
Engine Turbine Gas GE Turbo CC32
U-Caution U-Warning U-Caution
C-Lower
U-Caution L-Caution
U-Caution
L-Warning
U-Warning
U-Warning U-Warning
Limit Name (Equipment / Oi
U-Caution L-Caution
L-Warning U-Warning
RDE fine RFS coarse
C-Lower
0.011 >0.04 >0.071
Baseline
Reference Oil
RO
RO
RO
RO
32.5
11.7 12.1 3.4 0.1 0.0 4.0 1.0 0.3 0.0 0.0 0.0 0.0
0.0
0 1
1 0 29 7
2.1 0.1 1.3 0.8 1.8 1.4 0.0 0.0 0.1 0.1
1.6 W
121412
13258.8 1405.6
GT1B 28-Sep-09
0 0.14
212 C
1
Wear Oil Cont.
RDE fine RFS coarse
0.027 Test code:
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32 Viscosity
Oil type /
814 911 912 660 662 663
W ea r C on di O il C on di C on ta m in at
subRptPage1_7Caption
Samutprakan 10280, Thailand.
Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
U-Caution U-Warning
Accuracy of interpretation and recommendation are based on representatives sample and information supplied.
: :
Upper CAUTION Level Upper WARNING Level
L-Caution L-Warning
: :
Lower CAUTION Level Lower WARNING required Level
First Level Alarm Alert Limit in Upper Level and/or Lower Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or : W arning ( second level warning limit )
No warranty is expressed or implied for this report.
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
Particle count indicates oil cleanliness level is clean.
X - Unable to report the sludge weight, the contamination is excessive enough to block/plug the filtration process.
Anti-Oxidant Additive test (ASTM D6971) indicates the AO additive strength is still within ASTM D4378 guidelines.
5-15 microns 15-25 microns 25-50 microns 50-100 microns
>100 microns Size Range
>4 microns
>6 microns
>14 microns Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
ISO 4406 Result
23.5
Present VsPI Value
Condition Rating
Option Test: Varnish and Sludge Potential Index (VsPI ) Testing for Predicting Varnish and Sludge Buildup
TM
Size Range
% Remaining Antioxidant Additives
(Oxidation Inhibitor)
58.6
TM
0 100 80 60 40 20
0 100 80 60 40 20
0 100 80 60 40 20 4
Recommendations and Notes
Current Sample Previous Sample
Particle Count NAS 1638: Number of Particles Per 100 Milliliter (Counts/100ml)
Particle Count ISO 4406:1999: Number of Particles Per Milliliter (Counts/ml)
18.7 28.2
Sludge Weight mg/100 mlX mg/100 ml mg/100 ml VPI Value
SPI Value
Option Test: RULER (Remaining Useful Life Evaluation Routine) or Linear Sweep Voltammetry
TM
Test Method for determining and monitoring Percent Remaining Antioxidant Additives (Oxidation Inhibitor) in lubricants.
"Testing and monitoring antioxidant additives (oxidation inhibitors) level is important for controlling the degradation of industrial lubricants and their remaining useful life" refer to ASTM D-4378-03 and D-6224-02.
Note:
Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". TNO = The new oil , RO = Reference oil , OS = Oil Specification
121412
13,200 1,200
300
<100
<100
No. of Particles Class 6 5 6 5 3 13258.8
1405.6
GT1B
28-Sep-0916/14/11 No. of Particles Class
393 110 15
16 14 11
Alarm Limit Range
Limit Name (Equipment / Oil) :Engine Turbine Gas GE Turbo CC32
>7 >8
U-Caution U-Warning
<32000 <64000 No. of Particles Class No. of Particles Class
Class
>1000 >1500
Baseline
Referenc e Oil
100% <50 of new oil <25 % of new oil
L-Caution L-Warning
Test Method : ASTM D-6810-02 and D-6971-04 RULER Alarm Limit:TM
Set Alarm Limit in accordance with ASTM D-4378-03 and D-6224-02 RO
Baseline
2 >25 >35
U-Caution U-Warning
Engine Turbine Gas GE Turbo CC32
Limit Name (Equipment / Oil) :Abbreviation :
VsPI TM VPI TM SPI TM
: Varnish Potential Index : Sludge Potential Index
: Varnish and Sludge Potential Index VsPI Severity Limit Range Guideline
RO
Baseline
Test code:
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32
ViscosityOil type /
814 911 912 660 662 663
W ea r C on di O il C on di C on ta m in at
Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
Fluid Volume Filter Type
Contamination retained on Filter Membrane Disk
Contamination Weight
Contaminant Retain on Filter Disk
121412
13258.8 1405.6
GT1B
28-Sep-09New Oil
% Visual Rating % Visual Rating % Visual Rating
ml ml ml
micron micron micron
mg/100 ml mg/100 ml mg/100 ml
ml micron mg/100 ml
Grey & Black Metal
Sludge & Varnish Bright & White Metal
10
2.4 3.0
% Visual Rating 10
0.8
10 0.8
Recommendations and Notes
Current Sample Previous Sample
Copper Base Metal
Rust & Corrosion
Dirt & Dust 90 100
(Mod. ASTM D-4898)
Fibers / Filters / Seals Contaminants Magnification 100X Image of
Contaminants Magnification 400X Image of
Gravimetric patch shows the sample is relatively clean, considering time on oil.
Test code:
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32
ViscosityOil type /
814 911 912 660 662 663
W ea r C on di O il C on di C on ta m in at
Gravimetric Analysis:
- determines total solid and soft compound contamination level by weight In brief , will analyze oil cleanliness and source(s) of contamination.
- determines oil contamination level by colorimetric (color density) - identifies particle contamination in oils by microscopic analysis
Gravimetric Analysis:
Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
121412
13258.8 1405.6
GT1B
28-Sep-09Current Sample Previous Sample Air Release characterisitic ASTM D-3427 is slightly above normal limits.
AS / Andy Sitton
Recommendations and Notes
Foaming Characteristics Unit
Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning LimitFoaming Tendency
Explanation:
Air Release Properties
Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning LimitTest Method : D-892
Max Max
Max Max
Foam Sequence I , 24 c
Foaming volume in ml.
Remaining Foam in ml.
Foam Stability
Foaming Characteristic
Foaming Tendency Max
Max Foam Sequence II,
94 c
Foaming volume in ml.
Remaining Foam in ml.
Foam Stability
Foaming Tendency Max
Max Foam Sequence III,
94 to 24 c
Foaming volume in ml.
Remaining Foam in ml.
Foam Stability
Foaming Tendency : Volume of foam generated after blowing for 5 minutes period.
Foam Stability : Volume of residual foam left after a 10 minutes setting period.
Test Method : D-3427
Air Release at
Explanation: Determination the ability of lubricating oils to separate from entrained air or air bubble during the test procedure.
Result of Air Release is the time for the air entrained during the test procedure to detrain to 0.2% by volume.
3 : 58 : : :
Minuites : Seconds
50 c C
O
O
O
O
Air Release
New Oil Alarm Limit Range
Max Max
Max Max
Max Max
Test code :
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32
ViscosityOil type /
660 662 663 814 911 912
W ea r C on di O il C on di tio C on ta m in at
Note : Alarm Limits are variable and dependent upon dataset and to be used as general guideline
Accuracy of interpretation and recommendation are based on representatives samples and information supplied.
Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
121412
13258.8 1405.6
GT1B
28-Sep-09Current Sample Previous Sample
Water Separabillity ASTM D-1401 is out of specification and fails to completely separate by 30 minutes.
AS / Andy Sitton
Recommendations and Notes
Water Separability Characteristics or Demulsibility Unit
Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning LimitWater Separability
Oil / Water / Emulsion (Mins)
See below details See below details See below details Volume OIL Layer in ml.
Volume WATER Layer in ml.
Volume EMULSION Layer in ml.
Separation in minutes Volume Emulsion
Layer in ml. after Minutes Minutes Minutes
5 20 30
Volume emulsion in ml.
Volume emulsion in ml.
Volume emulsion in ml.
Abbreviation : ml = milliliters, mins = minutes
Oil / Water / Emulsion (Mins) = Volume of oil layer in ml. / Volume of water layer in ml. / Volume of emulsion layer (separation in minutes)
Filterability
Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning LimitTest Method : D-1401
In House Method
Stage I : Dry Phase
, Determination of the filterability for Dry Oils (no water mix) Porosity Size% Water mix to sample Filterability Stage I: Dry Phase
Micron
% Minutes
Stage II : Wet Phase
, Determination of the filterability for Oils in presence of water Porosity Size% Water mix to sample Filterability Stage II: Wet Phase
Micron
% Minutes
Max Max
Max Max
Max Max
>30
:
: 0
:
:
:
:
:
: W
0 80 0 / 0 / 80 / (>30)
80 80 80
Water Separability (Demulsibility) Filterability
New Oil Alarm Limit Range
54 cO At
Test code :
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32
ViscosityOil type /
660 662 663 814 911 912
W ea r C on di O il C on di tio C on ta m in at
Note : Alarm Limits are variable and dependent upon dataset and to be used as general guideline
Accuracy of interpretation and recommendation are based on representatives samples and information supplied.
Lab ID
Hours on Unit Hours on Oil
Bottle ID Date sampled
121412
13258.8 1405.6
GT1B
28-Sep-09Current Sample Previous Sample RPVOT value appears to be acceptable and within ASTM 4378 guidelines.
AS / Andy Sitton
Recommendations and Notes
RPVOT (Rotating Pressure Vessel Oxidation Test) Unit
Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning LimitOxidation Stability
Test Method : D-2272
Minutes
% Oxidation % Stability Remaining
or previously known as RBOT
RULER (Remaining Useful Life Evaluation Routine) Test Method : D-6810-02 and D-6971-04
Test Method for Determining Percentage Remaining Antioxidant Additive in Lubricants Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning Limit% Antioxidant
Type I Remaining %
% Antioxidant
Type II Remaining %
% Antioxidant
Type III Remaining %
FTIR (Fourier Transform infrared) Test Method : D-2668
Test Method for Determining Percentage Remaining Phenolic type Antioxidant Additive in Lubricants Current Sample Previous Sample Unit
Test
New Oil Caution Limit Warning Limit% Phenolic Antioxidant Remaining
% TM
TM
Max Max
1892 : : :
Max Max
63
Max Max
Max Max
Max Max
Max Max
New Oil Alarm Limit Range
RPVOT / RULER / FTIR
TM TMBased on and Referred to ASTM D-4378-03
Remarks : - Combination test methods of RPVOT /RULER/FTIR are based and refrred to ASTM D-4378-03 (Standard Practice for Service Monitoring of Mineral Turbine Oil for Steam and Gas Turbines)
- Combination test methods of RPVOT /RULER/FTIR are effective and reliable test methods for measuring remaining useful life of a lubricant - Combination test methods of RPVOT/RULER/FTIR are more accurate ,confirmed and decisive data for measuring remaining useful life of a lubricant.
Based on ASTM D-4378-03
Test Method for Oxidation Stability of Steam Turbine Oils Test code :
Lube System Capacity :
: Site Name : Location :
SHELL TURBO CC 32
ViscosityOil type /
660 662 663 814 911 912
W ea r C on di O il C on di tio C on ta m in at
Note : Alarm Limits are variable and dependent upon dataset and to be used as general guideline
Accuracy of interpretation and recommendation are based on representatives samples and information supplied.