Maintenance Garage Site Plan View

(1)

Dispenser Island Overhead Light >10’ to Property Line Dispenser Vehicle Protection Gasoline Supply Pump Control

Remote Fill Ports >5 ft. from building

openings

Day Tank Vent 12+ Feet Above Grade Tank Vents 12+ Feet Above Grade Overfill Alarm Generator

Day Tank, 25 Gallon,

UL-142 Double Wall _{Diesel Fuel Supply}

Diesel Fuel Return

Floor 6’ Below Grade 5,370 Gallon Secondary Containment

Tank Ground Conduit

Stairs Down Generator Intake Air Chase To Comm Rm Day Tank and Generator Alarms

To Comm Rm Tank Room Alarms

Day Tank Pump Control Power to Fuel Sub-Panel Power to Diesel Turbine Pumps Power to Gasoline Turbine Pump Inventory and Alarm Sensors To Comm Rm

RFU - Fuel Management System

Main Panel ATS

Day Tank Power 3’ Clearance 3’ Clearance Fuel Sub-Panel Inventory Management Alarms Pump Relays

On-Road Diesel Supply Off-Road Diesel Supply Power to Dispenser 1,000 Gallon Gasoline Tank UL-142 Double Wall To Comm Rm Building Automation Alarms 1,000 Gallon Off-Road Diesel Tank, UL-142 Single Wall 1,000 Gallon On-Road Diesel Tank, UL-142 Single Wall

Maintenance Garage

Site Plan View

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434

[email protected]

H:\Projects\MaintenanceGarage\FuelThreeTanks\FuelSitePlan.cdr Rev: 1 Drawn By: KW March 25, 2016 Scale: NTS

Size: B Tolerances:

(2)

Generator Gasoline and Off-Road Diesel Dispenser On-Road Diesel Dispenser Siphon Drain Priming Cap

Manual Drain Valve, below bottom of tank

Twinning Valve Normally Closed

Open if: Generator Running AND ((T1 empty AND P2 failed) OR

(T2 empty AND P1 failed)) Automatic Drain Valve

Solenoid Day-tank test and fuel

refresh. 12VDC Coil. Simplex SST Generator Day Tank

25 Gallons, Double Wall Option X002 - Delete pumps Option 345 - Duplex Controller

Option 333 - Critical Low Fuel

NOTES:

1. Applicable Code

2015 International Fire Code

Chapter 9 - Section 911 - Explosion Control

Chapter 23 - Motor Fuel-Dispensing Facilities and Repair Garages Chapter 50 - Hazardous Materials - General Provisions

Chapter 57 - Flammable and Combustible Liquids 2015 New Jersey International Building Code

Chapter 4 - Special Detailed Requirements Based on Use and Occupancy Chapter 9 - Fire Protection Systems

2. All pipe black-iron, unless otherwise noted.

¼” NPT ¼” NPT

1,000 Gallon Round Horizontal Tank 64” Diameter, 72” long, Single-wall, U.L. 142 Highland Tank Model XX

Surface area =π64x72 + 2x( 32 ) = 145.2 sq.ft.π ² 1,000 Gallon Round Horizontal Tank

64” Diameter, 72” long, Single-wall, U.L. 142 Highland Tank Model XX

Surface area =π64x72 + 2x( 32 ) = 145.2 sq.ft.π ²

Overfill Valve OPW 61FSTOP-1000 Overfill Valve

OPW 61FSTOP-1000 All pipes extending in

to tanks terminate within 6” of bottom

Diesel Fill Port 5 gal containment Simplex FP-2 2” NPT-F Emergency Vent OPW 301M-6081 6” NPT-F, Outdoor 8 oz./sq.in., 250,000 SCFH Emergency Vent OPW 301M-6081 6” NPT-F, Outdoor 8 oz./sq.in., 250,000 SCFH Emergency Vent Calculation

IFC 5704.2.7.4 defers to NFPA 30 22.7 for vent sizing

As per NFPA 30 22.7.3.2.2, Horizontal Tanks use 75% of wetted area As per Table 22.7.3.2:

1,000 gallon tank: 109 sq.ft., 115,000 CFH venting capacity

6” NPT 6” NPT

2” NPT Normal Vent Calculation

IFC 5704.2.7.3.2 defers to NFPA 30 22.4.7 which defers to API 2000 for normal vent sizing.

Normal Vent, -F Universal Valve Co. 45-20

2” NPT Terminating 12+’ above grade Normal Vent, -F

Universal Valve Co. 45-20 2” NPT Terminating 12+’ above grade Normal Vent, -F

Simplex, Option 063A 2” NPT Terminating 12+’ above grade

2” NPT 2” NPT T1 On-Road Diesel Yellow T2 Off-Road Diesel Yellow T4 2 ½” SCH 40 PVC Sleeve ~30’ 2 ½ ” SCH 40 PVC Sleeve ~30 ’ 2 ½ ” SCH 40 PVC Sleeve ~50 ’ 2 ½ ” SCH 40 PVC Sleeve ~50 ’ PRV, 40 PSI Morrison Brothers 77-0200AV Overflow Pipe PRV, 40 PSI Morrison Brothers 77-0200AV 2” NPT 2” NPT On-Road Diesel STP, HP Red Jacket P75U1RJ1 with FX1DV Leak Detector Red Jacket 116-058-5 ¾ Off-Road Diesel STP, HP Red Jacket P75U1RJ1 with FX1DV Leak Detector Red Jacket 116-058-5 ¾ 1½” NPT 2” NPT 1½ ” NPT 1½” NPT ½” NPT 1” NPT ½” NPT ¾” NPT ¾” NPT H2 H1 F A C B 2” NPT Day Tank Manual Fill G 60kW Generator Set

Caterpillar C4.4 Open Frame w/o Tank Approx. 5 gallons/hr. @ 50% load ¼” Flex ½” Flex ¼” NPT Overflow Drain Generator Supply V ent Secondary Fuel Supply Primary Fuel Supply 1” NPT 1” NPT 1” NPT Dual Dispenser Gasboy 9153KXTW2F Singlel Dispenser Gasboy 9153KXTW1F Shear Valves Universal Valve Company 521RMS-15 Gasoline Nozzle - See Sheet 3

Breakaway Husky 3360, ” ¾ Breakaway Husky 3360, ” ¾ Swivel Joint Husky 0350, ” ¾ Swivel Joint Husky 0350, ” ¾ Nozzle OPW 1 1B-0900 Nozzle OPW 1 1B-0900 Flexible Hose V apor Systems T ech. V34CP-120-MRMR 12 foot, ” ¾ Flexible Hose V apor Systems T ech. V34CP-120-MRMR 12 foot, ” ¾

Tank Fitting Schedule 6” - Emergency Vent 4” - Subm. Turbine Pump 4” - Liquid Level Sensor 2” - Normal Vent and Manual Gauging 2” - Fill line 2” - Generator return, PRV return 2” - Twinning Valve 2” NPT 2” NPT L L S Pump Ball Valve Float Valve Check Valve Solenoid Valve Pressure Relief Pipe Tee Pipe Elbow Union Shear Valve Pipe Cap/Plug Vent Fill Port Reducer Swivel Joint Nozzle LEGEND S

Diesel Fill Port 5 gal containment Simplex FP-2 2” NPT-F 2” NPT 2 ½” SCH 40 PVC Sleeve ~30’ P P P2 P1

Maintenance Garage

Fuel System Plumbing Schematic

Day-Tank, On/Off-Road Diesel Tank

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434

[email protected]

H:\Projects\MaintenanceGarage\FuelThreeTanks\PlumbingSchematicDiesel.cdr Rev: 4 Drawn By: KW March 27, 2016 Scale: NTS

Size: B Tolerances:

(3)

NOTES:

1. Applicable Code

2015 International Fire Code

Chapter 9 - Section 911 - Explosion Control

Chapter 23 - Motor Fuel-Dispensing Facilities and Repair Garages Chapter 50 - Hazardous Materials - General Provisions

Chapter 57 - Flammable and Combustible Liquids 2015 New Jersey International Building Code

Chapter 4 - Special Detailed Requirements Based on Use and Occupancy Chapter 9 - Fire Protection Systems

2. All pipe black-iron, unless otherwise noted. 6” NPT

6” NPT

P3

¼” NPT

1,000 Gallon Round Horizontal Tank 64” Diameter, 72” long, Double-wall, U.L. 142 Highland Tank Model XX

Surface area =π64x72 + 2x( 32 ) = 145.2 sq.ft.π ²

Overfill Valve OPW 61FSTOP-1000

All pipes extending in to tank terminate within 6” of bottom Emergency Vent OPW 301M-6081 6” NPT-F, Outdoor 8 oz./sq.in., 250,000 SCFH Emergency Vent OPW 301M-6081 6” NPT-F, Outdoor 8 oz./sq.in., 250,000 SCFH

Gasoline Fill Port 5 gal containment Vapor recovery Simplex FP2-G

2” NPT-F

Emergency Vent Calculation

IFC 5704.2.7.4 defers to NFPA 30 22.7 for vent sizing

As per NFPA 30 22.7.3.2.2, Horizontal Tanks use 75% of wetted area As per Table 22.7.3.2:

1,000 gallon tank: 109 sq.ft., 115,000 CFH venting capacity

2” NPT 2” NPT

Normal Vent Calculation

IFC 5704.2.7.3.2 defers to NFPA 30 22.4.7 which defers to API 2000 for normal vent sizing.

Normal Pressure/Vacuum Vent 2” NPT-F, 6,450 SCFH

OPW 623V-2203 Terminating 12+’ above grade

2” NPT T3 Regular Gasoline Red 2 ½” SCH 40 PVC Sleeve ~50’

2” NPT _{Morrison Brothers}PRV, 40 PSI 77-0200AV

Gasoline STP, HP Red Jacket P75U1RJ1 with FX1DV Leak Detector

Red Jacket 116-056-5 ¾

Shear Valves Universal Valve Co. 521RMS-15 Breakaway Husky 3360, ” ¾ Swivel Joint Husky 0350, ” ¾ Nozzle OPW 1 1BP-0400 Flexible Hose V apor Systems T ech. V34CP-120-MRMR 12 foot, ” ¾

Tank Fitting Schedule 6” - Emergency Vent 6” - Interstitial Vent 4” - Subm. Turbine Pump 4” - Liquid Level Sensor 2” - Normal Vent, vapor recovery line, and manual gauging

2” - Fill line and PRV return All fittings in top of tank

P L Pump Ball Valve Float Valve Check Valve Solenoid Valve Pressure Relief Pipe Tee Pipe Elbow Union Shear Valve Pipe Cap/Plug Vent Fill Port Reducer Swivel Joint Nozzle LEGEND S Dual Dispenser Gasboy 9153KXTW2F Gasoline and Off-Road Diesel Dispenser Off-Road Diesel Nozzle - See Sheet 2

Maintenance Garage

Fuel System Plumbing Schematic

Gasoline Tank and Dispenser

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434

[email protected]

H:\Projects\MaintenanceGarage\FuelThreeTanks\PlumbingSchematicGas.cdr Rev: 4 Drawn By: KW March 27, 2016 Scale: NTS

Size: B Tolerances:

(4)

Twin Dual Product Atlas Dispenser 9153KXTW2F

Single Product Atlas Dispenser 9153KXTW1 Veeder Root TLS 450

Inventory Management and Alarms Emergency Power Cutoff N Ground L2 L1 N Ground L2 L1

Generator Room Main Panel, 400A, 1Ph

Simplex SST Generator Day Tank

25 Gallons, Double Wall, External Duplex Pump Option

Off-Road Diesel STP Disable On-Road Diesel STP Disable Gasoline STP Disable ORN BLK BLK BLK BLK BLK BLK BLK BLK BLK WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT WHT BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN RED RED BLK BLK ORN BLU BLU RED RED Ground L1 L2 Ground L1 L2 Ground L1 L2 On-Road Diesel STP 1 Red Jacket HP, 6.5A, 220VAC ¾ Off-Road Diesel STP 2 Red Jacket HP, 6.5A, 220VAC ¾ Gasoline STP Red Jacket HP, 6.5A, 220VAC ¾ EOLR EOLR EOLR EOLR EOLR EOLR To Building Automation Z55 To Building Automation Z59 Fuel System Alarm

Generator On/Off Signal?? To Building Automation Z56 To Building Automation Z57 To Building Automation Z58 To Building Automation Z60 Other Alarm From Building Automation Remote Shutdown Horn Horn Overfill Horn Alarm Ack Switch Ground N Trigger Horn L Trigger Horn 1,000 Gallon Gasoline Tank 1,000 Gallon On-Road Diesel Tank

1,000 Gallon Off-Road Diesel Tank

Off-Road Diesel Fill On-Road Diesel Fill

Gasoline Fill Ground Ground Ground Ground Ground Ground Ground L N Barrier Ground Relay1 NO Relay4 NC Relay1 COM Relay4 COM Relay2 NC Relay5 NC Relay6 NC Relay2 COM Relay5 COM Relay6 COM Relay3 NC Relay3 COM Input2 + Input2 -Input1 + Input1

-Tank Sump Liquid Diesel Tank Level Gasoline Tank Level

Generator Liquid Interstitial Monitor Ground L N Light Pole Ground L OUT N Motion Sensor

Diesel Fuel Pump Relay 1 Red Jacket 880-04X-5 Ground External Pilot External Pilot L1 N L2 S1 S2 M1 M2 Ground Ground External Pilot External Pilot L1 N L2 S1 S2 M1 M2 Ground

Diesel Fuel Pump Relay 2 Red Jacket 880-04X-5 Ground External Pilot External Pilot L1 N L2 S1 S2 M1 M2 Ground

Gas Fuel Pump Relay Red Jacket 880-04X-5

Fuel System Sub-Panel Main Lugs, 60A, 1Ph 12 Space

All Breakers Switched Neutral Ground TLS 450 L1 Overflow Alarm N TLS 450 N Overflow Alarm L2 Lighting N Lighting L2 On-Road Dispenser N On-Road Dispenser L2 Diesel Pump 1 L1 Diesel Pump 1 N Diesel Pump 1 L2 Off-Road Dispenser N Off-Road Dispenser L2 Gasoline Dispenser L1 Gasoline Dispenser N Gas Pump L1 Gas Pump N Gas Pump L2 Feed L2 Feed L1 Feed N Ground Ground Ground Ground Ground Ground Ground Ground Diesel Pump 2 L1 Diesel Pump 2 N Diesel Pump 2 L2 Ground Gasoline Off-Road Diesel Subm. Drive (1) Subm. Drive (2) Return (1) Return (2) Disp. Feed (1) Disp. Feed (2) Subm. Feed (1) Subm. Feed (2) Ground Light Feed Light Return On-Road Diesel Subm. Drive Return Disp. Feed Subm. Feed Light Feed Light Return Ground Building Grounding Electrode NOTES 1-All cables type THHN, 600V AC, 90°C, unless otherwise noted. 2-TLS450 output relays 240V AC, 2A max.

Fuel Sub-Panel Breaker Slots 1/3 - Off-Road Diesel Pump 5/7 - On-Road Diesel Pump 9 - Off-Road Diesel Dispenser 11 - On-Road Diesel Dispenser 2/4 - Gasoline Pump 6 - Gasoline Dispenser 8 - TLS 450 10- Overfill Alarm 12- Island Lighting Ground Tank Ground L N Pump 1 Relay Pump 1 Relay

Low Fuel Level

High Fuel Level

Leak Alarm

Not in Auto Not in Auto Low Fuel Level

High Fuel Level

Leak Alarm Pump 2 Relay

Pump 2 Relay

Critical Low Fuel Critical Low Fuel

(5)

Main Panel

Fuel Sub-Panel Emergency

Shut-Off

STOP

Fuel Pump Relay Red Jacket

880-04X-5

Fuel Pump Relay Red Jacket 880-04X-5 6 x 14 AWG 3 x 14 AWG 8 x 14 AWG 6 x 14 AWG 4 x 6 AWG 3 x 14 AWG 3 x 14 AWG 3 x 14 AWG 2 x 14 AWG 1 2x1 4 A W G 1 0x1 4 A W G 4x1 4 A W G 4 x 14 AWG 9 x 14 AWG 0025.3 031.8 GASOLINE OFF-ROAD DIESEL 031.8 ON-ROAD DIESEL TLS-450 Diesel STP

Junction Box Gas STP

Junction Box Seal-Offs Seal-Off Seal-Off To Gasoline Dispenser On-Road Diesel Fill Port Off-Road Diesel Fill Port Gasoline Fill Port Sensor Junction Box STP Tank 3 1,000 Gallons Gasoline Double-Walled Simplex SST Overflow Alarm

Twin Dual Product Gasboy Dispenser 9153KXTW2F Single Product Gasboy

Dispenser 9153KXTW1F T o Comm Room Automation Panel T o Building Grounding Electrode

Tank Room

Generator Room

Main Garage Area

Dispenser Area

Liquid Sensor Liquid

Sensor

Simplex SST Generator Day Tank 25 Gallons, Double Wall

Veeder-Root TLS 450 Inventory Management

and Alarms

Fuel Pump Relay Red Jacket 880-04X-5 To Diesel Dispenser and Generator STP Tank 2

1,000 Gallons Off-Road Diesel To Diesel

Dispenser and Generator STP

Tank 1

1,000 Gallons On-Road Diesel

Maintenance Garage

Fuel System Electrical Conduits

Three Fuel Tanks

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434

[email protected]

H:\Projects\MaintenanceGarage\FuelThreeTanks\ElectricalConduits.cdr Rev: 2 Drawn By: KW March 25, 2016 Scale: NTS

Size: B Tolerances:

(6)

Fuel Tank Room

Side View

Top View

6”

Emergency

V

ent

2”

Fill

Line

6”

Emergency

V

ent

6”

Interstitial

Emergency

V

ent

2”

Normal

V

ent

and

Manual

Gauging

4”

Submersible

Pump

4”

Submersible

Pump

4”

Liquid

Level

Sensor

4”

Liquid

Level

Sensor

2”

Return

Line

PR

V

Return

Manual

Gauge

V

apor

Captutre

2”

Normal

V

ent

2”

Fill

Line

PR

V

R

eturn

2” Twinning Line

Diesel Tanks Fittings

Gasoline Tank Fittings

Diesel Supply and Return to

Generator Room Normal Vents

12 feet above grade Emergency Vents

12 feet above grade Diesel STP

Junction Box Grounding

Junction Box

Sensor

Junction Box Gasoline STP_{Junction Box}

On-Road Diesel to Dispenser Off-Road Diesel to Dispenser Gasoline to Dispenser Diesel and Gasoline Supply Lines to Dispenser Containment Volume

Volume of containment area 120” x 224” x 72” = 1,120 cu ft 7.48 gallons of diesel in a cu ft 1,120 x 7.48 = 8,377 gallons Volume of 1,000 gallon round tank ( 32 ) x 72” = 134 cu ft

Three tanks, fully submerged 134 x 3 = 402 cu ft

402 x 7.48 = 3,007 gallons Total containment volume 8,377 - 3,007 = 5,370 gallons Excess containment for fire suppression liquid

5,370 - 3,007 = 2,368 gallons Π ²

Grade Grade

Gasoline Fill and Vapor Capture

Liquid Sensor

Off-Road Diesel Fill

On-Road Diesel Fill

Sump with Liquid Sensor Tank Anchors

Maximum Buoyancy Force is 1,000 gals x 7.48 lbs/gal = 7,480 lbs Double Door

Large enough to fit tank through

ON-ROAD DIESEL 6’ Minimum 5’ to building opening 5’4” 6’ 6’ 8” 10” 8” 8” 10” 1’ 1’ 1’ 10” 10” OFF-ROAD DIESEL REGULAR GASOLINE 5’4”

Maintenance Garage

Fuel System Tank Room

(7)

Simplex SST 25 Gallons Overflow Tank Vent Extra Engine Return Siphon Drain Engine Supply Engine Supply Manual Fill Fuel From DieselPumps CAT 80kW Genset

Generator and Day Tank

Top View

Side View

Rear Tank View

Sleeves Under Floor to Tank Room

Siphon Drain Prime Fill Cap

Flexible Fuel Supply and Return LInes

Fuel Return Fuel Supply

Vent - 12 feet

Access Sump with Liquid Sensor

Maintenance Garage

Generator Room

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434 [email protected] H:\Projects\MaintenanceGarage\FuelThreeTanks\GeneratorRoom.cdr Rev: 2 Drawn By: KW March 25, 2016 Scale: NTS

Size: B Tolerances:

(8)

Top View

0025.3 031.8

GASOLINE OFF-ROAD

DIESEL

Twin Dual Product Gasboy Dispenser 9153KXTW2F

Off-Road Diesel and

Gasoline Dispenser

On-Road Diesel

Dispenser

Shear Valve OPW XXX Breakline flush with island +/- 3/4” ½”X5” Stainless steel anchor bolts, x4 Pit Box 5’ 12’ 8” 2’6” 4’6” 3’ 5’

On-RoadDiesel Supply Line from Tank Room 8” Concrete

Riser 8” Guard Posts, as per IFC Section 312

3’ 031.8 ON-ROAD DIESEL 8” 3’

Single Product Gasboy Dispenser 9153KXTW1F

Gasoline and Off-Road Diesel Supply Line from

Tank Room

5’

Maintenance Garage

Fuel System Dispenser Island

550 Chesterfield Drive

Piscataway, NJ 08854

732-463-3434

[email protected]

H:\Projects\MaintenanceGarage\FuelThreeTanks\Dispenser.cdr Rev: 1 Drawn By: KW March 25, 2016 Scale: NTS

Size: B Tolerances: