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Rába Automotive Holding Plc.
Rába Automotive Holding Plc.
H-9027 Győr, Martin u. 1., Hungary Postal address: H-9002 Győr, Pf.:50.
Phone: 00 36 96 622 600; Fax: 00 36 96 624 069 E-mail: [email protected]
Mór plant: H-8060 Mór, Ipartelep, Hungary
Postal address: H-8061 Mór, Pf.: 47.
Phone: 0036 22 577 500; Fax: 0036 22 577 595 E-mail: [email protected]
Rába Automotive Components Ltd.
Sárvár plant: H-9600, Sárvár, Ipartelep 6., Hungary
Postal address: H-9601 Sárvár, Pf.: 42.
Phone: 0036 95 320 052; Fax: 0036 95 320 251 E-mail: [email protected]
Rába Corporate Structure
Key figures 2012 (IFRS, audited) 2013 (IFRS, audited) Net sales: EUR 147 m EUR 160 m EBITDA: EUR 12,1 m EUR 18,6 m Headcount: 1920 1990 Established 1896 Business UnitsRába Automotive Holding Plc.*
Rába Components
Ltd. Rába Vehicle Ltd.
Rába Axle Ltd. Real Estate
Focus on mid-series complete axles, and high series axle components for
commercial vehicles
Produce metal parts to passenger cars for the
regional market Production of special vehicles Utilize unproductive real estate assets Components 25% Axle 63% Vehicle 12%
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Total sales in 2013: 160 m EUR
52
Domestic
Suzuki Ministry of Defence BPW DanaCIS + non EU
GAZ KamazEU
Meritor Scania WV Group Claas DanaTotal sales in 2012: 147 m EUR
USA
John Deere Marmon-Herrington Dana Meritor38
41
57
45
45
Asia
Sales by region
8
14
3
4
Axle business
Bus- and off-road
axles
Bus- and off-road
axles
Axle components
and parts
Axle components
and parts
Markets
Markets
Customers
Customers
USA 39% Domestic 11% CIS + non EU 13% Ázsia 3% John Deere 20% MARMON 13% GAZ Group 8% BPW 6% Dana Global 4% Other 14% ZF 3% c© Rába Rt.
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Military off-road vehicles
Military off-road vehicles
Vehicle chassis
Vehicle chassis
Vehicle Business Unit
Markets & customers
Markets & customers
• In 2003 Rába signed a 15-year frame contract with the Hungarian Ministry of Defence and became the exclusive supplier of off-road vehicles
• Rolling bus chassis for regional OEMs • Chassis frames for the European
market
Product & market strategy
Product & market strategy
• Project-based design
• Serving the market with strategic partners
• Sale of capacities through project-based businesses
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Rába Automotive Components
Production plants
Mór, Ipartelepwww.raba.hu
Sárvár, Ipartelep 6.www.raba.hu
[email protected]Logistic center
Esztergom, AMP út 4.Rába Automotive Components
Ltd.
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Key Customers
Rába Automotive Components Ltd.
Markets and Sales
Net sales 42,1 millions EUR(2013)
Headcount 907 employe
Net sales 42,1 millions EUR
(2013) Headcount 907 employe
Markets
Markets
Customers
Customers
EU; 33,5% Domestic ; 66,5% Toyo Seat 44% Rába Axle 11% Fehrer Group 10% NAF GmbH 10% Claas Group 2% Sears Ltd. 3% Deutz 6% Magyar Suzuki Rt. 4% JCI (Mór) 1% Other 9%Rába Automotive Components Ltd.
Sales
65 141 34 815 35 245 38 520 34 447 42 1150
10 000
20 000
30 000
40 000
50 000
60 000
70 000
th
o
u
s
a
n
d
€
2008 2009 2010 2011 2012 2013Year
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Rába Automotive Components Ltd.
Quality
Certificates ISO 9001 TS 16949 ISO 14001 OHSAS 18001:1999 Certificates ISO 9001 TS 16949 ISO 14001 OHSAS 18001:1999 Measurements, tests Gage R&R SPC, Capability studies APQP, PPAP8D, PDCA problem solving Benchmarking
Measurements, tests
Gage R&R
SPC, Capability studies APQP, PPAP
8D, PDCA problem solving Benchmarking
Equipment highlights 3D dimensional equipment Burning chamber
Rupturing machine
Textile rupturing machine Hardness testers
Equipment highlights
3D dimensional equipment Burning chamber
Rupturing machine
Textile rupturing machine Hardness testers
•
Location: Mór
• Number of employees: 690
• Ground-plot: 85 500m
2• Built: 32 000 m
2Rába Automotive Components Ltd.
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Capacity:
Capacity:
24
24.000.000 .000.000 strokesstrokes/year/year Shifts:
Shifts: 33 Automatic
Automatic pressespresses:: 2 2 pcspcs 630630 tt, , 1 pc 1 pc 400400 tt, , 1 pc 1 pc 160 t160 t Conventional
Conventional pressespresses: :
--singlesingle--stroke eccentric stroke eccentric 2525--250 t250 t
--hydraulic presseshydraulic presses 5050--250250--400 t400 t
Plant Mór
Plant Mór
Tube forming
Capacity Capacity:: 500 000 500 000 pcspcsRR RR frameframe//yryr/3 /3 shifts shifts Machines Machines::-- PedrazzoliPedrazzoli twintwin--headhead bending
bending machinesmachines(2)(2)
--PedrazzoliPedrazzoli end end formingforming machine
machine
--PedrazzoliPedrazzoli 11--headhead bending
bending machinesmachines
--StampingStamping stationsstations (600 000
© Rába Rt. 15 Capacity Capacity:: 1 1.500.000 p.500.000 pccs/years/year Shifts: 3 Shifts: 3 Welding workshop: Welding workshop: •
•22 pcpcss 3D twin arm spot3D twin arm spot welding cell
welding cell
•
•2 2 pcspcs coordinatecoordinate spot spot welding
welding cellcell 2D2D
Plant Mór
Capacity Capacity:: 2.500.000 p 2.500.000 pccs/years/year Shifts: 3 Shifts: 3 Welding workshop: Welding workshop: •
•77 pcspcstwin arm arctwin arm arc--welding welding cells
cells
•
•2 2 pcspcssingle arm arcsingle arm arc--welding welding cells
cells
Plant Mór
© Rába Rt. 17 Capacity: Capacity: 500.000 m2/year 500.000 m2/year Shifts: 3 Shifts: 3 Surface
Surface thicknessthickness: :
15-30 µµ Salt spray
Salt spray resistresist. . 480
480 oror 720 720 hourhour
Plant Mór
Capacity:
Capacity:
Cutting workshop
Cutting workshop
2
2 pcspcs CNC cutting machinesCNC cutting machines 2
2 pcspcs cutting pressescutting presses 3.240.000 3.240.000 m2 fabric/yearm2 fabric/year Shifts: 2 Shifts: 2 Sewing workshop Sewing workshop 1
14848 pcspcs sewing machinessewing machines 1 pc
1 pc automaticautomatic sewingsewing machines
machines
10
10 pcspcs doubledouble needleneedle sewingsewing machines
machines
6
6 pcspcs doubledouble needleneedle, post , post bedbed sewing
sewing machinesmachines
Plant Mór
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14 years experience in Line Sequence delivery
•
Location: Esztergom
• JIT delivery to Hungarian SUZUKI in every 20 min
• Number of employees: 30
• 2 800 m
2Esztergom
Components
Seat components Swift, SX4/Sedici and Splash/Agila
Plant Mór
Automotive customers
Driver seat components
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Bus, railway and tram seats and seat components
SC TRANSFEROVIAR GRUP SA
Plant Mór
Plant Mór
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Location: Sárvár
• Number of employees: 260
• Ground-plot: 112 000 m
2• Built: 21 000m
2Rába Automotive Components Ltd.
Plant Sárvár
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Plant Sárvár
Plant Sárvár
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Plant Sárvár
Plant Sárvár
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Plant Sárvár
Plant Sárvár
© Rába Rt. 31 Ringpiston Springforce accumulator Switch cylinder
Plant Sárvár
Assembly
Plant Sárvár
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Springforce accumulator Hub Assembled
units
Machined components, tools, fixtures, jigs
Tooling EGR Housing
Plant Sárvár
Plant Sárvár
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Contacts
URBÁNYI László, managing director
+36 22 577 510 +36 22 577 595
BOROS Ildikó, HR and finance director
+36 22 577 508 +36 22 577 595
CZETLI Imre, plant manager (MÓR)
+36 22 577 510 +36 22 577 595
BÁNYIK Sándor, plant manager (SÁRVÁR)
+36 95 320-184 +36 95 320-251