Ruby SuperSystem Bulletin Hardware & Software Support Services. Bulletin

(1)

Ruby SuperSystem



Bulletin

Hardware & Software Support Services

NO: 0198.001

Bulletin

Subject: Products: Publication Date: Author:

Wayne CAT Board

All Wayne Ruby SuperSystem Installations Utilizing DCPT’s January 22, 1998

Dave Watlington

Wayne and VeriFone have completed development and testing of an improved solution to interface the VeriFone Ruby SuperSystem POS with Wayne DCPTs/CATs and the MSM (for debit).

The new solution, which is know as the Wayne Standard CAT Interface Board, provides the following benefits:

¾ Replaces the B&B RS232/485 converter, providing superior protection against power spikes with on-board circuitry and manages signal loading on the CAT communication lines.

¾ The standard CAT I/F Board will be installed in the Wayne Electronic Central. This provides for a central point of connection for all Wayne equipment and follows standard wiring and connection practices used for all Wayne dispenser/CAT interfaces.

¾ Spreads the CAT connections over four (4) RS485 channels, thus providing more robust

communications and allowing the ability to isolate individual CAT channels for troubleshooting and diagnostics.

¾ Supports a diagnostics port, which allows data monitoring and capture of CAT data communication traffic, also provides ability for future enhancements such as direct command level CAT diagnostics.

¾ Easy to view status indicators giving an "at a glance" status on CAT data communication.

Note: The B&B converter will no longer be required when using the Wayne CAT board however, the following adapter from VeriFone is required to connect the RS232 interface cable to the CAT board/Electronic Central cabinet via the DB25F connector.

PART NUMBER DESCRIPTION

(2)

CAT Upgrade Kit

A “CAT Upgrade Kit” may be purchase from Wayne or individual parts as indicated below:

PART NUMBER DESCRIPTION

886256-001 CAT Upgrade Kit – Includes all necessary components 884288-001 PCB Assembly, 4 Channel CAT Interface Board

860512-002 Plate Assembly, Electronic Central Cabinet – for CAT Interfacing 886192 Cable Assembly, CAT Control – CAT Board to DB25F/Connector Plate 886259-001 Documentation, Installation Instructions

882405-001 Cable Assembly, MSM, 30 Inch – Used For Diagnostics Only! Note: Should be installed and left in the EC cabinet.

The “CAT Upgrade Kit” includes the CAT I/F board, EC side plate replacement, interconnect cables, diagnostic cable, and documentation. The documentation covers installation and jumper settings for the VeriFone Ruby SuperSystem.

Also, available is a combination kit that includes the PIB Installation Kit and the CAT Installation Kit. Contact your local Wayne Distributor for details concerning this option.

Ruby “New base” Application Requirements

All CAT boards that are installed with VeriFone Ruby SuperSystems utilizing its’ “New base”

applications will NOT need to be re-jumpered (JP5 & JP29) for the “RTS “ communications parameter. The default CAT board configuration will suffice when installing with a Ruby SuperSystem “Newbase” applications.

Note: New base applications may be identified by the presence of the “Maintenance” menu in the application while at the switcher mode.

Ruby “Old base” Application Requirements

All CAT boards that are installed with VeriFone Ruby SuperSystems utilizing its’ “Old base” applications

WILL need to be re-jumpered (JP5 & JP29) for the “Auto enable “ communications parameter. Refer to

the installation drawings in the following pages.

VeriFone RS232 Input Utilizing “Auto Enable”

Jumper

Position

Description

JP5 OFF Disable external TXEN Line

JP29 ON Auto Enable for output channels

Terminating CAT Communication Wires

Communication wires from each of the CAT’s will now be terminated utilizing the terminal strip (TB5) at the bottom of the EC cabinet. A maximum of six (6) CATs are allowed per CAT channel as indicated in the drawing “CAT Channel Definitions.” Refer to Page 5.

(3)

Jumper Definitions and Default Settings for CAT Interface PCB Assy

884288-001 REV. 2

Bold type and * = Factory Default Jumper Position Description

JP1 ON Enables 485 XMIT, RS232 TX must be disabled (NO jumper on JP3) OFF * Disables 485 XMIT, when using RS232 communications

JP2, JP27,JP28 1&2 * Diagnostics channel, Receive only

2&3 Diagnostics channel, Transmit and Receive

Echo must be enabled to use Wayne Diagnostic Software (JP11-JP14) JP3 1&2 * Enables RS232 XMIT NON-Inverted Mode

2&3 Enables RS232 XMIT Inverted Mode JP4 1&2 * RS232 Receive NON-Inverted Mode

2&3 RS232 Receive Inverted Mode

JP5 1&2 XMIT Enable (TXEN) NON-Inverted Mode 2&3 * XMIT Enable (TXEN) Inverted Mode

JP6 1&2 * XMIT Enable (TXEN) Driven by RS232 RTS (JP7=1&2 for RS232) 2&3 XMIT Enable (TXEN) Driven by RS232 DTR (JP7=1&2 for RS232) JP7 1&2 * TXEN Driven by RS232 RTS or DTR

2&3 TXEN, RS485 operation

JP8 ON 1K-ohm Pull-Up on RS485+ line (Master Mode) JP9 must be ON OFF * RS485+ (Slave Mode). JP9 must be OFF and JP10=ON

JP9 ON 1K-ohm Pull-Down on RS485- line (Master Mode) JP8 must be ON OFF * RS485- (Slave Mode). JP8 must be OFF and JP10=ON

JP10 ON * RS485, Slave Mode. JP8 & JP9 should NOT be installed OFF RS485, Master Mode. JP8 & JP9 should be installed JP11,JP12,JP13,JP14 1&2 * Echo Mode OFF for channels 1,2,3 & 4 respectively

2&3 Echo Mode ON for channels 1,2,3 & 4 respectively JP15,JP16,JP17 1&2 * Normal Channel 1 operation

2&3 RS485 CAT Channel 1 Diagnostics

only one channel at a time can be in this diagnostic mode JP18,JP19,JP20 1&2 * Normal Channel 2 operation

only one channel at a time can be in this diagnostic mode JP27 and JP28 see above (jp2)

JP29 ON Auto TX-Enable (NO TXEN handshake line needed) for channels 1 thru 4 OFF * Standard TX-Enable (TXEN handshake line required)

JP30 1&2 * Standard TX-Enable for RS485 Input (TX485EN Signal Required) 2&3 Auto TX-Enable for RS485 Input (TX485EN Signal NOT Required) JP31 1&2 * Echo mode OFF for RS485 Input Driver

(4)

CAT Board Jumper Layout & Definitions

22 1 22 1 P 1 P 2 J 4 J 3 886192-xxx R I B B O N C A B L E T O 3 R D P A R T Y C A T C O N T R O L L E R 882405-xxx R I B B O N C A B L E T O D I A G N O S T I C L A P T O P ( C O M - P O R T ) YLW Green red green green green green T X D S 1 M R E C D S 2 T X E N D S 3 R E C 1 D S 4 R E C 2 D S 5 R E C 3 D S 6 R E C 4 D S 7 CATs TB5 : 1&2 CATs TB5 : 5&6 CATs TB5 : 9&10 3rd party poll Wayne CAT answer 3rd party control line yellow green red D B T X D S 8 D B R X D S 9 D B E N D S 1 0 JP15 JP16 JP17 JP18 JP19 JP20 JP21 JP22 JP23 JP24 JP25 JP26 CHAN4 CHAN3 CHAN2 CHAN1 JP2 JP27 JP28 CATs TB5 : 1&2 CATs TB5 : 5&6 CATs TB5 : 9&10 CATs TB5 : 13&14 3 2 1 3 2 1 3 2 1 3 2 1 D I A G N O S T I C S 1-2 LISTEN 2-3 TALK 1-2 LISTEN 2-3 TALK 1-2 LISTEN 2-3 TALK U 9 J P 1 1 J P 2 9 ON OFF ECHO 3 2 1 2 1 U 1 0 J P 1 2 ON OFF ECHO 3 2 1 U 1 1 J P 1 3 ON OFF ECHO 3 2 1 U 1 2 J P 1 4 ON OFF ECHO 3 2 1 O N = u s e A U T O T X - E N

OFF = TXEN handshake line available

J P 7 1-2 TXenable driven by RS232 RTS or DTR

2-3 TXenable driven by RS485 controller 3 2 1 J P 6 3 2 1 1-2 TXenable driven by RS232 RTS (JP7 1-2) 2-3 TXenable driven by RS232 DTR (JP7 1-2) J P 5 3 2 1 1-2 TXenable non-inverted mode 2-3 TXenable inverted mode

J P 4 3 2 1 1-2 RS232 RX non-inverted mode 2-3 RS232 RX inverted mode J P 3 3 2 1 1-2 Enables RS232 TX non-inverted mode 2-3 Enables RS232 TX inverted mode

J P 1 ON : enable RS485 TX (must disable RS232: JP3 must be OPEN) OFF : disable RS485 TX (when using RS232 mode) 2 1

J P 1 0 2 1 ON : RS485, slave mode (JP8 & JP9 should not be installed) OFF : RS485, master mode (JP8 & JP9 should be installed)

J P 9 2 1 J P 8 2 1 O N : 1 K P u l l - D O W N o n R S 4 8 5 - L i n e ( M a s t e r m o d e & J P 8 = O N ) O F F : R S 4 8 5 - , s l a v e m o d e , J P 8 = O F F , J P 1 0 = O N

ON : 1K Pull-UP on RS485 + Line (Master mode & JP9 =ON) O F F : R S 4 8 5 + , s l a v e m o d e , J P 9 = O F F , J P 1 0 = O N

J P 3 0 J P 3 1

3 2 1

1-2 TX-EN provided by 3rd Party Line 2-3 Auto TX-Enable provided by 884288 bd 1-2 Echo Mode OFF for RS485 Driver 2-3 Echo Mode ON for RS485 Input Driver

884288 4 to 1 Channel Std CAT Interface Board

for 3rd Party Use ( N O T T O S C A L E ) CATs TB5 : 13&14 C H 1 C H 2 C H 3 C H 4

(5)

CAT Channel Definitions

W a y n e E C

standard pin outs for

Power Supply (J17)

Pump Current Loops

CAT RS485 channels

board locations

1 2

3 +

4-5 6

7 +

8-9 10 11 12 13 14 15 16 CH 1 pump current loop CH 2 pump current loop CH 1 C A T RS485 CH 2 C A T RS485 CH 3 C A T RS485 CH 4 C A T RS485

TB 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TB 3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1+ 2-3 4 5+ 6-7 8 9+ 10-11 12 13+ 14-15 16

TB 5

TB 4

Companion bd 820214

2400 bd 820220

_{Std CAT IF bd 884288}

PIB board 839134

Wayne CATs 01-24 Wayne Pumps 01-24

via Data Distribution Box

886192 Ribbon Cable

850105 Ribbon Cable

ecpinbds.vsd

860512 Cable-Plate

slot1 slot2 slot3 slot4,5,6 or 7

(6)

Upgrade Procedures

Note: Previous interfacing method utilizing the B&B conveter.

W a y n e

E C _converterb&b

VeriFone P O S

PIB board (slot 4,5,6 or 7) D2400 board (slot 2)

Companion board (slot 1)

R S 4 8 5 t o W a y n e C A T s rs485/rs232 W a y n e E C VeriFone P O S

PIB board (slot 4,5,6 or 7) D2400 board (slot 2)

Companion board (slot 1)

std CAT I/F board (slot 3)

TB5

Wayne Standard CAT Interface upgrade (VeriFone)

1) Turn off power to the EC 2) Remove B&B converter

from VeriFone Ruby cable 3) Install Wayne std CAT I/F bd

(pn 884288) into slot#3

4) Evenly distribute Wayne CAT lines on TB5 6 CATs to one channel (MAX)

5) Connect VeriFone cable direct to cable-plate 7) pn:884288 LEDs should start blinking

Red DS1 = VeriFone polling Wayne CATs Green DS2 = Wayne CATs answering poll Yellow DS3 = Transmit enable (control line) 8) IF the LEDs do not work THEN

power down the EC remove the 884288 board

return CAT wiring to original configuration re-install B&B converter

9) Power up Wayne EC 1 + 2-5 6 9 10 13 14 T B # 5 cats 01-06 typical cats 07-12 typical cats 13-18 typical cats 19-24 t y p i c a l & M S M 6) Power up Wayne EC

KIT 886256-001 , Board 884288, cable 886192

RS485 to Wa yne C ATs RS485 to Wa yne C ATs RS485 to Wa yne C ATs

RS485 to Wayne CATs & MSM usually connects here Cable-Plate

886192 new CAT cable

(7)

Note:

This bulletin is developed by the Hardware & Software Support Services of VeriFone and should be filed in the Ruby SuperSystem Service Manual in the Bulletin section along with its accompanying “List of Bulletin”s index.

All ISDevelopment Bulletins distributed should be filed accordingly with that group of bulletins. This bulletin should be distributed to all technical personnel in your organization. Failure to do so may result in additional service charges incurred by your service organization.

If you have any questions concerning this bulletin please contact the VeriFone Technical Services Support Center at: 1-800-966-1767.