PRIMERGY Econel 50 Server System

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PRIMERGY

PRIMERGY Econel 50

Server System

Service Supplement

Xenia Fierley

Fujitsu Siemens Computers GmbH München 81730 München

e-mail: email: [email protected] Tel.: (0 89) 61001 -157

Fax: 0 700 / 372 00000 Econel 50

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This manual is printed on paper treated with

Comments… Suggestions… Corrections…

The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs.

Fax forms for sending us your comments are included in the back of the manual.

There you will also find the addresses of the relevant User Documentation Department.

Certified documentation

according to DIN EN ISO 9001:2000

To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000.

cognitas. Gesellschaft für Technik-Dokumentation mbH www.cognitas.de

Copyright and Trademarks

Delivery subject to availability; right of technical modifications reserved.

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1 Introduction

The PRIMERGY Econel 50 server is an Intel-based server for small and mid-size networks. The server is suitable for use as a file server and also as an appli-cation, information or Internet server.

1.1 Overview of the Documentation

Concept and target group of this manual

This Service Supplement completes the information given in the Operating Manual, the Options Guide and the Technical Manual of the system board. The actions described in this manual should only be performed by service personnel.

Service CD

Service partners of Fujitsu Siemens can order a Service CD. On the CD the following manuals are available in PDF format:

– “Safety” manual

– Operating Manual for PRIMERGY Econel 50 – Technical Manual for the system board D1859 – Options Guide for PRIMERGY Econel 50 – Service Supplement PRIMERGY Econel 50 – “BIOS Setup” manual

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Overview of the Documentation Introduction

Information/procedure Manual

Detailed safety notes Safety

Features and technical data of the server Operating Manual Installation and operation, among other things:

– Operation

– Configuration of the server Troubleshooting

Information about the system board: – Features of the system board – External ports on the server – Pin assignment of the connectors – Jumper settings

– LED indicators – Replacing the battery

Technical Manual

Extensions and upgrades:

– Extending/replacing the main memory – Installing the processor/replacing the

processor/replacing the heat sink

Technical Manual

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For some components only the installation routine is described in the Options Guide. Removing these components proceed in reverse order.

– Installing accessible drives

– Removing/installing the system fan – Installing SATA hard disk drives – Installing controllers in PCI slots

Options Guide

Replacement routines:

– Replacing the operating panel cable – Replacing the floppy disk drive – Replacing the USB cable (front) – Replacing the power supply unit – Replacing the intrusion switch – Replacing the system board

Service Supplement

BIOS setup BIOS Setup

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Introduction Notational Conventions

1.2 Notational Conventions

The following notational conventions are used in this manual:

text in italics indicate commands, menu items or software programs “Quotation marks” indicate names of chapters and terms that are being

emphasized

Ê describes activities that must be performed in the order shown

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CAUTION! Pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data.

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indicates additional information, notes and tips

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2 Procedure

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CAUTION!

The actions described in this manual should only be performed by service personnel.

Ê Before doing anything else, please take notice of chapter “Safety” on page 7 and following.

Ê Make sure all necessary manuals (see service CD) are available; you may find it advantageous to print the PDF files. You will definitely need the Operating Manual and the Options Guide for the server and the Technical Manual for the system board.

Ê Shut down the server correctly, switch it OFF, pull out the power plug, and open the server as described in the chapter “Replacement Routines” on page 13 and following.

Ê Replace the defective component as described in the relevant chapter.

Ê Close the server.

Ê Connect the cables.

Ê Connect the server to the line voltage.

Ê Start the operating system.

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3 Safety

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The following safety notes are also provided in the “Safety” manual. This device complies with the relevant safety regulations for information technology.

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CAUTION!

The actions described in this manual should only be performed by service personnel.

Before operating the device

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CAUTION!

● During installation and before operating the device, observe the instructions on environmental conditions for your device.

● If the device is brought in from a cold environment, condensation may form both inside and on the outside of the machine.

Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed.

● Transport the device in its original packaging or in other suitable packaging which will protect it against shock or impact.

Installation and operation

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CAUTION!

● The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range.

● This device has a specially approved power cable and must only be connected to a grounded insulated socket.

● Ensure that the power socket on the device or the grounded wall outlet is freely accessible.

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Safety

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CAUTION!

● Always connect the device and the attached peripherals to the same power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

● Data cables must be adequately shielded.

● To the LAN wiring the requirements apply in accordance with the standards EN 50173 and EN 50174-1/2.

As minimum requirement the use of a protected LAN line of category 5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit Ethernet is considered.

The requirements of the specification ISO/IEC 11801 are to be considered.

● Route the cables in such a way that they do not form a potential hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual.

● Never connect or disconnect data transmission lines during a storm (lightning hazard).

● Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

● In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch OFF the device immediately, remove the power plug and contact your sales outlet or customer service team.

● Proper operation of the system (in accordance with IEC 60950/ EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression).

● Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expan-sions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet.

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Safety

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CAUTION!

● The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel.

● The warranty expires if the device is damaged during the installation or replacement of system expansions.

● You may only set those resolutions and refresh rates specified in the “Technical data” section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre.

Batteries

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CAUTION!

● Incorrect replacement of batteries may lead to a risk of explosion. The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the technical manual for the system board).

● Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste.

● The battery must be disposed of in accordance with local regulations concerning special waste.

● Replace the lithium battery on the system board in accordance with the instructions in the technical manual for the system board.

● All batteries containing pollutants are marked with a symbol (a crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant:

Cd Cadmium Hg Mercury Pb Lead

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Safety

Notes on handling CDs/DVDs and CD/DVD drives

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CAUTION!

● Use only CDs/DVDs in proper condition in the CD/DVD drive of your server to prevent data loss, damage to the device and injuries.

● Therefore, check each CD/DVD for damage, cracks, breakage etc. before inserting it in the drive.

Please note that any additional labels applied may change the mechanical properties of a CD/DVD and cause imbalance.

Damaged and imbalanced CDs/DVDs can break at high drive speeds (data loss).

Under certain conditions sharp-edged pieces of broken CDs/DVDs can penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck).

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You protect the CD/DVD drive and prevent mechanical damage, as well as premature wearing of the CDs/DVDs, by observing the following suggestions:

– Only insert the CDs/DVDs in the drive when needed and remove them after use.

– Store the CDs/DVDs in suitable sleeves.

– Protect the CDs/DVDs from exposure to heat and direct sunlight.

Note about the laser

The CD/DVD drive is classified for laser class 1 according to IEC 60825-1.

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CAUTION!

The CD/DVD drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into the laser beam is dangerous.

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Safety

Modules with electrostatic-sensitive components:

Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label:

Figure 1: ESD label

When you handle components fitted with ESDs, you must observe the following points under all circumstances:

● Remove the power plug from the power socket before inserting or removing components containing ESDs.

● You must always discharge yourself of static charges (e.g. by touching a grounded object) before working.

● The equipment and tools you use must be free of static charges.

● Use a grounding cable designed for this purpose to connect yourself to the system unit as you install components.

● Only touch the components at the positions highlighted in green (touch point).

● Do not touch any exposed pins or conductors on a component.

● Place all components on a static-safe base.

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You will find a detailed description for handling ESD components in the relevant European or international standards (EN 61340-5-1,

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4 Replacement Routines

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CAUTION!

Refer to the safety notes in chapter “Safety” on page 7 and following.

4.1 General Purposes

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You will find a detailed description for “Removing/Mounting the Side Cover”, for “Removing/Mounting the Front Panel” and for

“Removing/Mounting the System Fan“ in the Options Guide Econel 50.

4.1.1 Removing/Mounting the Side Cover

Ê Terminate all applications and shut down the server correctly.

Ê If your operating system has not switched OFF the server, press the ON/OFF switch.

Ê Unplug the power plug from the power outlet.

Ê If required, remove the lock on the side cover.

Ê Keep the green locking button on the rear of the device pressed, and slide the left side cover upward.

Ê Remove the side cover.

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General Purposes Replacement Routines

4.1.2 Removing/Mounting the Front Panel

Remove the front panel when making the following replacements: – Replacing the operating panel cable

– Replacing the floppy disk drive

Ê Remove the left side cover as described in section “Removing/Mounting the Side Cover” on page 13.

Ê Detach the two unlocking levers on the side, and fold out the front panel.

Ê Remove the front panel carefully. Proceed in the reverse order for mounting.

4.1.3 Removing/Mounting the System Fan

Remove the system fan when making the following replacements: – Replacing PCI cards

– Replacing the system board

Ê Disconnect the fan cable from the system fan port FAN3 on the system board (see D1859 sticker).

Ê Detach the unlocking lever and remove the system fan (see also figure 3 on page 16).

Proceed in the reverse order for mounting.

4.1.4 Fold out the Power Supply Unit

Fold out the power supply unit when making the following replacements: – Replacing the processor and the heat sink

– Replacing memory modules – Replacing the system board

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Replacement Routines General Purposes

Ê Disconnect all power supply cables from the system board and from the drives (see cabling in the appendix).

Figure 2: Fold out the power supply unit

Ê Loosen the screw (1) and swing the power supply unit out from the housing (2).

Ê Slide the cross-beam at the left side in the direction of the arrow (2) and

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General Purposes Replacement Routines

4.1.5 Removing/Mounting the Cross-beam

Remove the cross-beam when making replacements inside the server:

Figure 3: Removing the system fan and the cross-beam

Ê Detach the unlocking lever (1) and remove the system fan (for a detailed description see the Options Guide).

Ê Slide the cross-beam at the left side in the direction of the arrow (2) and swing it to the right (3).

For mounting, hook the cross-beam at the right into the housing, push it to the left, and fix it.

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Replacement Routines Replacing the Operating Panel Cable

4.2 Replacing the Operating Panel Cable

Ê Remove the left side cover and the front panel as described in section “General Purposes” on page 13.

Figure 4: Loosen the operating panel cable

Ê Unlock the power button and push it in the direction of the arrow out from its holder.

Ê Repeat the steps for the two LEDs.

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Replacing the Operating Panel Cable Replacement Routines

Figure 5: Removing the operating panel cable

Ê Disconnect the cable (1) from the system board, release it from the cable clamp (2) and remove it.

Ê Proceed in the reverse order to install the new operating panel cable.

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You will find it much easier to insert the operating panel cable if the

drive bellow it is temporarily removed (for description see the Options Guide).

Ê Close the server (for a detailed description see the Options Guide) and reconnect the power plug.

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Replacement Routines Replacing the Floppy Disk Drive

4.3 Replacing the Floppy Disk Drive

Ê Disconnect the power supply cable (connector P4) from the floppy disk drive.

Ê Disconnect the data cable T26139-Y1248-V8 from the floppy disk drive.

Ê Detach the USB connector cable T26139-Y3894-V2 from the connector USB1/2 on the system board (see D1859 sticker).

Figure 6: Removing the slide-in unit with floppy disk drive

Ê Press together the two springs of the EasyClick rails until they are unlocked (1).

Ê Remove the slide-in unit with the floppy disk drive from the location (2).

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Replacing the Floppy Disk Drive Replacement Routines

Figure 7: Removing the EasyClick rails

Ê Remove the EasyClick rails from the slide-in unit.

Figure 8: Removing the floppy disk drive

Ê Remove two screws on both sides (1) and push the floppy disk drive in the direction of the arrow (2) and remove it from the slide-in unit. Take care that the USB connector cable is not damaged when removing the drive.

Ê Insert the new floppy disk drive into the slide-in unit and fasten it with two screws on each side.

Ê Reattach the EasyClick rails to the slide-in unit.

Ê Insert the slide-in unit into the housing.

Ê Reconnect the cables.

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Replacement Routines Replacing the USB Connector Cable

4.4 Replacing the USB Connector Cable

Ê Disconnect the power supply cable (connector P4) from the floppy disk drive.

Ê Disconnect the data cable T26139-Y1248-V8 from the floppy disk drive.

Ê Detach the USB connector cable T26139-Y3894-V2 from the connector USB1/2 on the system board (see D1859 sticker).

Ê Remove the slide-in unit with the floppy disk drive from the location by pressing together the two springs of the EasyClick rails until they are unlocked (see also section “Replacing the Floppy Disk Drive” on page 19).

Figure 9: Removing the front bezel from the slide-in unit

Ê Disengage the locking mechanism (1) and remove the front bezel from the slide-in unit.

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Replacing the USB Connector Cable Replacement Routines

Figure 10: Removing the USB connector cable

Ê Loosen the screw (1) and pull out carefully the USB connector cable from the slide-in unit (2).

Figure 11: Mounting the USB connector cable

Ê Thread the new cable through the opening until the connector mounting plate is firmly fixed (1) and fasten the mounting plate to the slide-in unit (2).

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Replacement Routines Replacing the Power Supply Unit

Figure 12: Mounting the front bezel

Ê Attach the bezel at the slide-in unit (1) until the locking tongues engage (2).

Ê Insert the slide-in unit into the housing.

Ê Reconnect the cables.

4.5 Replacing the Power Supply Unit

Ê Remove the left side cover as described in section “General Purposes” on page 13.

Ê Remove the system fan (for a detailed description see the Options Guide).

Ê Remove the cross-beam as described in section “Removing/Mounting the Cross-beam” on page 16.

Ê Disconnect all power supply cables from the system board and from the drives (see cabling in the appendix).

Ê Swing the power supply unit out from the housing as described in section “Fold out the Power Supply Unit” on page 14.

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Replacing the Power Supply Unit Replacement Routines

Figure 13: Removing the air duct

Ê Seize behind the air duct and pull it carefully in the direction of the arrow until the locking tongues (1) disengage.

Ê Remove the air duct by pulling it out carefully from the location holes (2).

Ê Swing the power supply back into the housing.

Figure 14: Removing the screws

Ê Remove the four fastening screws of the power supply unit at the rear of the server.

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Figure 15: Removing the air duct grid

Ê Press the locking handle (1) carefully and slide the grid to the right (2).

Figure 16: Removing the power supply unit

Ê Remove the power supply unit by pushing it to the right out from the holder.

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Replacing the Power Supply Unit Replacement Routines

Figure 17: Installing the power supply unit

Ê Hook the new power supply unit into the carrier (1).

Figure 18: Engaging the power supply unit

Ê Slide the power supply unit to the left until it engages into the lateral support.

Ê Secure the power supply unit at the rear of the server with the four screws (see also figure 14 on page 24).

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Ê Swing the power supply unit out from the housing.

Figure 19: Mounting the air duct

Ê Hook the air duct into the appropriate location holes on the power supply unit (1).

Ê Swing the air duct in the direction of the arrow (2) over the fan grid on the power supply unit, until the locking tabs engage (3) and the air duct is firmly

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Replacing the Intrusion Detection Switch Replacement Routines

Ê Connect all power supply cables to the system board (see table and D1859 sticker) and to the drives (see cabling in the appendix).

Ê Mount the air duct grid in the reverse order to removal. Ensure that the locking tabs engage.

Ê Mount the cross-beam (see section “Removing/Mounting the Cross-beam” on page 16) and the system fan (for a detailed description see the Options Guide).

4.6 Replacing the Intrusion Detection Switch

The intrusion detection switch monitors the removing of the left side cover of the housing.

The intrusion detection switch is located on the left upper cross-beam next the cage for accessible drives.

Ê Remove the left side cover as described in section “General Purposes” on page 13.

Ê Disconnect the intrusion detection cable from the connector INTR on the system board (see D1859 sticker).

Power supply cable connector System board (D1859) connector P8 PC98 P9 PWR2 P1 PWR1

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Replacement Routines Replacing the Intrusion Detection Switch

Figure 20: Removing the intrusion detection switch

Ê Remove the intrusion detection switch from the holder (1).

Ê Release the cable from the cable clamp (circle) and remove the switch with cable.

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CAUTION!

Make a note of the cable routing.

Ê Place the new switch into the holder, route the cable through the cable clamp, and connect it to the INTR connector on the system board (see D1859 sticker).

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Replacing the System Board Replacement Routines

4.7 Replacing the System Board

Ê Remove the left side cover, the system fan and the cross-beam, and fold out the power supply unit as described in section “General Purposes” on page 13.

Ê Remove all cables from the connector panel.

Ê Lay the server on the right side on a table.

Ê Remove all cables which may be connected to the system board.

Ê Remove all installed controller (for description see the Options Guide). Take note of the slots of the controllers and the cabling.

Figure 21: Removing the screws

Ê Remove the 10 screws from the system board.

Ê Lift the system board slightly using the marked socket of PCI slot. In this way you lift the system board out of the centering rings of the spacer bolts.

Ê Carefully remove the system board (take the board with both hands) from the casing at a slight angle. This allows you to pull the connectors out of the connector panel.

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Replacement Routines Replacing the System Board

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CAUTION!

Always take the system board with both hands! Figure 22 shows the handling by the example of a sample board.

Never lift the system board one-sided or at the heat sink, because the solder connections between the socket and the board come under tension and increase the risk of damage and malfunction!

Don’t damage the EMI springs to comply with applicable EMC regula-tions and satisfy cooling requirements and fire protection measures.

Figure 22: Handling of the board (example)

Ê Place the removed system board on an antistatic surface.

Ê Unscrew the four screws of the heat sink and remove it (for description see the Technical Manual for the system board D1859).

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CAUTION!

Processors are components which are extremely sensitive to electro-static discharges and must be handled with caution. After taking a processor out of its protective wrapper, set it on an insulated antistatic surface with the smooth side down. Never slide a processor over a surface.

Ê Open the locking lever and remove the processor (for description see the Technical Manual for the system board D1859) and store it savely to avoid any damage.

Ê Remove the memory modules (for description see the Technical Manual for the system board D1859).

Ê Remove the retaining plate on the lower surface of the system board in a secure way to be able to use it for the new board. Do not destroy the system board!

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CAUTION!

Do not use any tooling between the retaining plate and the system board to separate the two parts. This would destroy the system board.

Figure 23: Removing the retaining plate

Ê Use a pin from the component side of the board to press onto the threaded bolts of the retaining plate and press the plate away from the board. Remove the plate (figure 23).

The easiest way is to use a ballpoint or a little screwdriver which is larger than the diameter of the bolt’s winding but nor larger than the hole in the board.

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Ê In case the selfsticking synthetic foil remains at the system board it should be easy to remove it and stick it to the retaining plate again.

Ê Unpack the new system board, place it on an antistatic surface and check the settings (for description see the Technical Manual for the system board).

Figure 24: Mounting the retaining plate

Ê Remove the protective foil (if available) from the retaining plate (1).

Ê Place the retaining plate on the lower surface of the system board by fitting the threaded bolts of the plate (2) through the location holes (3) on the system board (4). Apply slight pressure to this plate and it will stick to the system board.

Ê Turn the system board carefully.

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Figure 25: Socket with protective cover (1) and pin1 mark (2)

Ê Remove the protective plastic cover (1) from the processor socket and fit it onto the socket of the defective board which will be sent back to spares.

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Returned system boards without this cover probably have to be

scrapped (figure 26).

Figure 26: Socket with and/or without protective cover

Ê Open the locking lever and swing the processor holder on (for description see the Technical Manual for the system board D1859).

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CAUTION!

The processor can only be installed in one particular direction. Pay attention to the location mark on one of the corners (pin 1). Do not use force to press it into the socket to avoid damaging the pins or the processor.

Ê Position the processor over the socket, and press it carefully into the socket. Observe the pin1 mark (figure 25/2). Do not touch the surface of the processor!

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Ê Swing the processor holder in its initial position and close the locking lever. Open and close the lever slowly until it snaps in the hook.

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CAUTION!

The processor holder must fall down by itself. Do not close with force, because soldering pads may be damaged.

Ê Check the thermal grease on the heat sink. It may not show any spots and contamination.

Ê Carefully put the heat sink on the processor socket, paying attention to the correct position (for description see the Technical Manual for the system board D1859).

Ê Tighten the four screws crosswise if possible with a torque of 0.6 NM (figure 27).

Figure 27: Fastening the heat sink

Follow the following steps:

1. Turn screw no.1 two/three turns, then will be no tension on the processor when tightening the next screws.

2. Tighten screws no. 2, 3 and 4 in this order, according to the figure 27. 3. Tighten screw no.1 finally.

Ê Check the heat sink: a small piece paper should fit between the springs (a).

Ê Mount the memory modules onto the new system board (for description see the Technical Manual for the system board D1859).

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Ê Insert the system board into the housing by holding it at a slight angle and sliding the connectors into the connector panel.

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CAUTION!

Always take the system board with both hands! See figure 22 on page 31.

Never lift the system board one-sided or at the heat sink, because the solder connections between the socket and the board come under tension and increase the risk of damage and malfunction!

Don’t damage the EMI springs to comply with applicable EMC regula-tions and satisfy cooling requirements and fire protection measures.

Figure 28: Adjusting the system board

Ê Carefully place the system board into the housing. Make sure there are no cables jammed under the system board.

Ê Adjust the system board. If necessary adjust the position of the system board with a gentle twisting motion.

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When the system board is in the right position the centering rings engage in the holes indicated.

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Ê Reconnect all cables to the system board (see cabling in the appendix and D1859 sticker).

Ê Insert all controller in the relevant slots and reconnect the cables (for description see Options Guide).

Ê Swing the power supply back, re-mount the cross-beam and the system fan, and return the server to its original installation location.

Ê Connect all external cables.

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CAUTION!

After installing the new system board, it is necessary to update the BIOS to ensure proper operation (for description see the BIOS Manual).

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5 Appendix

5.1 Cabling

The following table gives you an overview of the cables:

Part number Name

T26139-Y3701-V108 Operating panel cable

T26139-Y3894-V2 USB cable

T26139-Y1737-V111 IDE cable T26139-Y1248-V8 Floppy disk drive T26139-Y3859-V11 SCSI cable

T26139-Y3922-Z1 Intrusion detection switch T26139-Y3928-V101 SATA cable

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Cabling Appendix

Figure 29: Basic cabling

C ab le -p re fix : T 26 13 9-S A TA S C S I ID E /F D D at a Le ge nd : S A TA -H D D ID E C D /D V D Fl op py S C S I ta pe S C S I ta pe FD O pe ra tin g pa ne l Y 38 59 -V 11 / Y 35 76 -V 20 9 Y 12 48 -V 8 Y 17 37 -V 11 1 Y 38 94 -V 2 Y 37 01 -V 10 8 D 18 59 In tru si on d et ec tio n sw itc h. Y 3 9 2 2 - Z 1 PCI 2 PCI 3 PCI 5 PCI 4 PCI Express x1 PCI Express x8 PCI 1 slot 1 slot 3 slot 4 slot 2 Channel B Channel A S A TA 1 2 3 4 U S B fr on t F P S C S I c o n t r o l l e r IN TR D R V 1 D R V 2 D R V 3 D R V 4 P 6 _P7 _P11 _P12 P 5 P 4 P 2 _P3 P 9 P W R 2 P W R 1 P 9 8 S pe ak er Y 24 02 -Z 4 P ow er FA N 3 S ys te m fa n P S U Y 39 28 -V 10 1 Y 39 28 -V 10 1 Y 39 28 -V 10 1 Y 39 28 -V 10 1 P 1 P 8

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Index

C cable part numbers 39 cabling 39 E

ESD (devices sensitive to electrostatic discharge) 11

ESD-sensitive devices 11

L

light-emitting diode (LED) 10 lithium battery 9 M meaning of the symbols 3 N notational conventions 3 note about the laser 10

P part numbers cable 39 R replacement routines 13 replacement routine cross-beam 16 floppy disk drive 19 front panel 14

intrusion detection switch 28 operating panel cable 17 power supply unit 14, 23 side cover 13

system board 30 system fan 14

USB connector cable 21

S

safety 7

T

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Comments on PRIMERGY Econel 50 Server System

Comments

Suggestions

Corrections

Submitted by

Fujitsu Siemens Computers GmbH User Documentation 81730 München Germany Fax: 0 700 / 372 00000 email: [email protected] http://manuals.fujitsu-siemens.com

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Comments on PRIMERGY Econel 50 Server System

Comments

Suggestions

Corrections

Submitted by

Fujitsu Siemens Computers GmbH User Documentation 81730 München Germany Fax: 0 700 / 372 00000 email: [email protected] http://manuals.fujitsu-siemens.com

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PRIMERGY

PRIMERGY Econel 50

Server System

Options Guide

Xenia Fierley

Fujitsu Siemens Computers GmbH München 81730 Munich

e-mail: email: [email protected] Tel.: (0 89) 61001 -157

Fax: (++49) 700 / 372 00000 U41599-J-Z156-1-76 Sprachen: En

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This manual is printed on paper treated with

Comments… Suggestions… Corrections…

The User Documentation Department would like to know your opinion of this manual. Your feedback helps us optimize our documentation to suit your individual needs.

Fax forms for sending us your comments are included in the back of the manual.

There you will also find the addresses of the relevant User Documentation Department.

Certified documentation

according to DIN EN ISO 9001:2000

To ensure a consistently high quality standard and user-friendliness, this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001:2000.

cognitas. Gesellschaft für Technik-Dokumentation mbH www.cognitas.de

Copyright and Trademarks

Delivery subject to availability; right of technical modifications reserved.

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1 Introduction

The PRIMERGY Econel 50 server is an Intel-based server for small and mid-size networks. The server is suitable for use as a file server and also as an application, information or Internet server.

1.1 Overview of the Documentation

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PRIMERGY manuals are available in PDF format on the ServerBooks CD. The ServerBooks CD is part of the

ServerView Suite delivered with each server system.

The PDF files for the manuals can also be downloaded free of charge from the Internet: at http://manuals.fujitsu-siemens.com you will find an overview page with the online documentation available on the Internet. You can go to the PRIMERGY SErver documentation by clicking on “intel based Servers”.

Concept and target group of this manual

This Options Guide describes how to expand and upgrade the server.

The actions described in this manual should only be performed by technicians, service personnel or technical specialists.

Additional server documentation

To the PRIMERGY Econel 50 documentation set belong the following additional manuals:

– “Safety” manual (print version delivered together with the system, PDF file available on the ServerBooks CD)

– “Warranty” manual (print version delivered together with the system, PDF file available on the ServerBooks CD)

– Operating Manual for the PRIMERGY Econel 50 (PDF file available on the ServerBooks CD)

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Expansions and Conversions Introduction

– “PRIMERGY ServerView Suite - ServerStart” (PDF file available on the ServerBooks-CD)

– “LSI SATA Software RAID User’s Guide” (PDF file available on the ServerBooks CD)

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If you need a backup of the ServerBooks CD send the details of your server via email address:

[email protected]

Further sources of information:

– manual for the monitor

– manual for ServerView server management – documentation for the boards and drives – operating system documentation

– information files of your operating system (see also “Related Publications” on page 35)

1.2 Expansions and Conversions

Extension of the main memory

The four slots for the main memory are suitable for DDR2 533 DIMM memory modules.

With a dual channel configuration identical memory modules are to be used for the individual population possibilities.

mode option slot

slot 1 slot 3 slot 2 slot 4

single channel channel A equipped equipped channel B equipped equipped dual channel channel A+B equipped equipped equipped equipped

equipped equipped equipped equipped

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Introduction Notational Conventions

How to extend the main memory is described in the Technical Manual for the system board D1859 (PDF file available on the ServerBooks CD).

Additional accessible drives

Two free 5.25-inch bays are available for additional accessible drives (CD-ROM, DVD-ROM, CD-RW/DVD, DVD+R/+RW/CD-RW or tape backup drive). If a backup drive (tape) is to be installed a PCI SCSI controller is needed. The highest, first bay is already occupied with a CD/DVD drive. The fourth, lowest bay (3.5-inch) is occupied by a 1.44 MB floppy disk drive.

SATA hard disk drives

Up to four SATA hard disk drives can be installed.

Additional controllers in the PCI slots

The system board offers two PCI-E (Express) slots and five standard PCI slots (33 MHz) for additional controllers.

1.3 Notational Conventions

The following notational conventions are used in this manual:

text in italics indicate commands, menu items or software programs. “quotation marks” indicate names of chapters and terms that are being

emphasized.

Ê describes activities that must be performed in the order shown

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CAUTION! Pay particular attention to texts marked with this symbol. Failure to observe this warning may endanger your life, destroy the system or lead to the loss of data.

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indicates additional information, notes and tips

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2 Procedure

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CAUTION!

The actions described in this manual should only be performed by techni-cians, service personnel or technical specialists. Equipment repairs should only be performed by qualified staff. Any failure to observe the guidelines in this manual, and any unauthorized openings and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized openings of the device will result in the invalidation of the warranty and exclusion from all liability.

Ê At first, please take notice of chapter “Safety” on page 7 and following.

Ê Make sure all necessary manuals (see “Additional server documentation” on page 1) are available; possibly print of the PDF files. You will definitely need the Operating Manual for the server and the Technical Manual for the system board.

Ê Shut down the server correctly, switch it OFF, pull out the power plug, and open the server as described in the chapter “Preparation” on page 13 and following.

Ê Expand or upgrade your server as described in the relevant chapter.

Ê Close the server, connect it to the mains, and switch it ON as described in chapter “Completion” on page 31 and following.

Ê Start the operating system and, if necessary, configure it as required (see Operating Manual).

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3 Safety

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The following safety notes are also provided in the “Safety” manual. This device complies with the relevant safety regulations for information technology.

If you have any questions about where you can set up the device, contact your sales outlet or our customer service team.

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CAUTION!

The actions described in this manual should only be performed by techni-cians, service personnel or technical specialists. Any repairs on the device must be performed by authorized, technically qualified personnel. Any unauthorized openings and improper repairs could expose the user to risks (electric shock, energy hazards, fire hazards) and could also damage the equipment. Please note that any unauthorized openings of the device will result in the invalidation of the warranty and exclusion from all liability.

Before operating the device

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CAUTION!

● During installation and before operating the device, observe the instructions on environmental conditions for your device.

● If the device is brought in from a cold environment, condensation may form both inside and on the outside of the machine.

Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up. Material damage may be caused to the device if this requirement is not observed.

● Transport the device in its original packaging or in other suitable packaging which will protect it against shock or impact.

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Safety

Installation and operation

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CAUTION!

● The server automatically sets itself to a voltage in the range of 100 V to 240 V. Make sure that your local voltage is within this range.

● This device has a specially approved power cable and must only be connected to a grounded insulated socket.

● Ensure that the power socket on the device or the grounded wall outlet is freely accessible.

● The power switch or the main power switch does not disconnect the device from the mains voltage. To disconnect the line voltage completely, remove the power plug from the grounded insulated socket.

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CAUTION!

● Always connect the device and the attached peripherals to the same power circuit. Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

● Data cables must be adequately shielded.

● To the LAN wiring the requirements apply in accordance with the standards EN 50173 and EN 50174-1/2.

As minimum requirement the use of a protected LAN line of category 5 for 10/100 MBps Ethernet, and/or of category 5e for Gigabit Ethernet is considered.

The requirements of the specification ISO/IEC 11801 are to be considered.

● Route the cables in such a way that they do not form a potential hazard (make sure no-one can trip over them) and that they cannot be damaged. When connecting up a device, refer to the relevant notes in this manual.

● Never connect or disconnect data transmission lines during a storm (lightning hazard).

● Otherwise you run the risk of losing data if, for example, the central processing unit is still running but the peripheral device (e.g. storage subsystem) has failed during a power outage.

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Safety

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CAUTION!

● In emergencies (e.g. damaged casing, controls or cables, penetration of liquids or foreign matter), switch OFF the device immediately, remove the power plug and contact your sales outlet or customer service team.

● Proper operation of the system (in accordance with

IEC 60950/EN 60950) is only ensured if the casing is completely assembled and the rear covers for the installation openings have been put in place (electric shock, cooling, fire protection, interference suppression).

● Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and relating to telecommunications terminal equipment. If you install other expan-sions, you may damage the system or violate the safety regulations and regulations governing RFI suppression. Information on which system expansions are suitable can be obtained from the customer service centre or your sales outlet.

● The components or parts marked with a warning label (e.g. lightning symbol) may only be opened, removed or exchanged by authorized, qualified personnel.

● The warranty expires if the device is damaged during the installation or replacement of system expansions.

● You may only set those resolutions and refresh rates specified in the “Technical data” section of the monitor description. Otherwise, you may damage your monitor. If you are in any doubt, contact your sales outlet or customer service centre.

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Safety

Batteries

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CAUTION!

● Incorrect replacement of batteries may lead to a risk of explosion. The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer (see the technical manual for the system board under “Related Publications” on page 35).

● Do not throw batteries into the trash can. They must be disposed of in accordance with local regulations concerning special waste.

● The battery must be disposed of in accordance with local regulations concerning special waste.

● Replace the lithium battery on the system board in accordance with the instructions in the technical manual for the system board (see “Related Publications” on page 35).

● All batteries containing pollutants are marked with a symbol (a crossed-out garbage can). In addition, the marking is provided with the chemical symbol of the heavy metal decisive for the classification as a pollutant:

Cd Cadmium Hg Mercury Pb Lead

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Safety

Notes on handling CDs/DVDs and CD/DVD drives

V

CAUTION!

● Use only CDs/DVDs in proper condition in the CD/DVD drive of your server to prevent data loss, damage to the device and injuries.

● Therefore, check each CD/DVD for damage, cracks, breakage etc. before inserting it in the drive.

Please note that any additional labels applied may change the mechanical properties of a CD/DVD and cause imbalance.

Damaged and imbalanced CDs/DVDs can break at high drive speeds (data loss).

Under certain conditions sharp-edged pieces of broken CDs/DVDs can penetrate the cover of the drive (damage to the device) and be thrown out of the device (danger of injury, particularly on uncovered body parts such as the face or neck).

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You protect the CD/DVD drive and prevent mechanical damage, as well as premature wearing of the CDs/DVDs, by observing the following suggestions:

– Only insert the CDs/DVDs in the drive when needed and remove them after use.

– Store the CDs/DVDs in suitable sleeves.

– Protect the CDs/DVDs from exposure to heat and direct sunlight.

Note about the laser

The CD/DVD drive is classified for laser class 1 according to IEC 60825-1.

V

CAUTION!

The CD/DVD drive contains a laser diode (LED). Sometimes the LED produces a stronger laser beam than laser class 1. Direct view into the laser beam is dangerous.

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Safety

Modules with electrostatic-sensitive components

Systems and components that might be damaged by electrostatic discharge (ESD) are marked with the following label:

Figure 1: ESD label

When you handle components fitted with ESDs, you must observe the following points under all circumstances:

● Remove the power plug from the power socket before inserting or removing components containing ESDs.

● You must always discharge yourself of static charges (e.g. by touching a grounded object) before working.

● The equipment and tools you use must be free of static charges.

● Use a grounding cable designed for this purpose to connect yourself to the system unit as you install components.

● Only touch the components at the positions highlighted in green (touch point).

● Do not touch any exposed pins or conductors on a component.

● Place all components on a static-safe base.

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You will find a detailed description for handling ESD components in the relevant European or international standards (EN 61340-5-1,

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4 Preparation

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CAUTION!

4.1 Opening the Housing

Ê Terminate all applications and shut down the server correctly.

Ê Switch OFF the power supply unit (press the main power switch), and remove the power plug from the grounded insulated socket.

Ê If required, remove the lock on the side cover.

Figure 2: Removing the side cover

Ê Keep the locking button pressed (1), and slide the side cover in the direction of the arrow (2).

Ê Remove the side cover.

1

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Removing the Front Panel Preparation

4.2 Removing the Front Panel

For the installation of additional accessible drives the front panel is to be removed:

Figure 3: Removing the Front Panel

Ê Remove the side cover as described in section “Opening the Housing” on page 13.

Ê Detach the two unlocking levers (1) and open the front panel (2).

Ê Remove the front panel carefully (3).

1

2

3

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Preparation Removing the system fan

4.3 Removing the system fan

For the installation of additional cards into the PCI slots the system fan is to be removed:

Figure 4: Removing the system fan

Ê Detach the unlocking lever (1) and remove the system fan (2).

2

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5 Accessible drives

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CAUTION!

Refer to the safety notes in chapter “Safety” on page 7 and following. Two free 5.25-inch bays are available for additional accessible drives (CD-ROM, DVD-ROM, CD-RW/DVD, DVD+R/+RW/CD-RW or tape backup drive). If a backup drive (tape) is to be installed a PCI SCSI controller is needed. The 5.25-inch bays can be equipped as follows with accessible drives:

Figure 5: Accessible drives: overview of the installation sequence

The fourth bay (3.5-inch) is already occupied by a 1.44 MB floppy disk drive.

pos. slot drive

1 1 DVD or CD drive(already available)

2 2 DVD, CD drive or first tape

3 3 second tape

1

2

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Installing CD/DVD/Tape Drive Accessible drives

5.1 Installing CD/DVD/Tape Drive

Ê Remove the front cover as described in section “Removing the Front Panel” on page 14.

Figure 6: Removing the dummy module

Ê Press both tabs of the EasyClick rails together (1) and pull out the dummy module (2).

Figure 7: Removing the EasyClick rails

Ê Remove the EasyClick rails from the dummy module.

1

2

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Accessible drives Installing CD/DVD/Tape Drive

V

CAUTION!

Keep the dummy module for future use. If the drive is removed again and not replaced with a new drive, the dummy module must be reinstalled due to cooling, to comply with applicable EMC regulations (regulations on electromagnetic compatibility) and to protect against fire.

Ê Unpack the new drive, and make the desired settings. You should read the accompanying documentation supplied with the drive beforehand.

Figure 8: Attaching the rails to the CD/DVD drive

Ê Press the EasyClick rails into the lower mounting holes of the drive. Screws are not necessary, the pins at the rails engage into the mounting holes of the drive.

Ê Push the assembled drive with the rails into the free bay until the EasyClick rails are locked in position.

Ê Connect the cables to the drive as described in the next section.

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Installing CD/DVD/Tape Drive Accessible drives

5.1.1 Connecting the Drives

Ê Connect the power cable/connector P2 or P3 to the relevant power connector of the drive. You should read the accompanying documentation supplied with the drive beforehand.

IDE drive (CD/DVD)

Ê Connect the second connector of the existing IDE cable

T26139-Y1737-V111 (flat band cable) to the relevant IDE port of the CD/DVD drive. You should read the accompanying documentation supplied with the drive beforehand.

SCSI drives (tape)

For the operation of additional backup drives (tape) a PCI SCSI controller is needed. The PCI SCSI controller will be installed in one of the five PCI slots (1-5) (see chapter “Controllers in PCI Slots” on page 27).

Ê Connect the SCSI cable T26139-Y3859-V11 (flat band cable delivered with the SCSI controller) to the relevant SCSI interface of the tape drive. You should read the accompanying documentation supplied with the drive and/or the controller beforehand.

Ê Connect the SCSI cable to the SCSI interface of the SCSI controller. You should read the accompanying documentation supplied with the drive and/or the controller beforehand.

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6 SATA Hard Disk Drives

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CAUTION!

Refer to the safety notes in chapter “Safety” on page 7 and following. Up to three additional SATA hard disk drives can be installed.

6.1 Installing SATA Hard Disk Drive

Ê Remove the front cover as described in section “Removing the Front Panel” on page 14.

Figure 9: Removing the cover

Ê Loosen the screw (1) and fold out the cover (2).

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Installing SATA Hard Disk Drive SATA Hard Disk Drives

Ê Remove the necessary EasyClick rails from the next free bay of the hard disk drive cage (installation sequence from above downward).

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CAUTION!

Keep the dummy module for future use. If the drive is removed again and not replaced with a new drive, the dummy module must be reinstalled due to cooling, to comply with applicable EMC regulations (regulations on electromagnetic compatibility) and to protect against fire.

Ê Unpack the new drive, and make the desired settings. You should read the accompanying documentation supplied with the drive beforehand.

Figure 10: Attaching the EasyClick rails to the hard disk drive

Ê Press the EasyClick rails (upper pin row) into the mounting holes of the drive as shown in figure 10 on page 22. Screws are not necessary, the pins at the rails engage into the mounting holes of the drive.

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SATA Hard Disk Drives Installing SATA Hard Disk Drive

Figure 11: Installing the hard disk drive

Ê Push the assembled drive with the rails into the free bay until the EasyClick rails are locked in position.

Ê Connect the power cable/connector P7, P11 or P12 to the relevant power connector of the drive. You should read the accompanying documentation supplied with the drive beforehand.

Ê Connect the SATA cable T26139-Y3928-V101 to the SATA interface of the SATA drive (the free cables are already connected to the system board and fixed with cable clips at the housing bottom) (see also figure 12 on page 24).

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Installing SATA Hard Disk Drive SATA Hard Disk Drives

Figure 12: SATA drives: cabling

PC I 2 PC I 3 PC I 5 PC I 4 P C I E x p re ss x1 P C I E x p re ss x8 PC I 1 slot 1 slot 3 slot 4 slot 2 Channel B Channel A S A TA 1 2 3 4 B at te ry P 6 _P7 P 11 _P12 D R V 1 to th e po w er s up pl y _SATA 4 S A TA 3 S A TA 2 S A TA 1 to th e sy st em b oa rd to D R V 3 /D R V 4 D R V 2 D R V 3 D R V 4 to D R V 1 /D R V 2

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SATA Hard Disk Drives Installing SATA Hard Disk Drive

Figure 13: Mounting the cover

Ê Hook the guide tabs (a) of the cover into the recesses (1).

Ê Fold the cover. Ensure that no power cable or SATA cables become pinched.

Ê Fasten the cover with the screw (2).

Proceed in the reverse order for removal.

2

1 a

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7 Controllers in PCI Slots

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CAUTION!

Refer to the safety notes in chapter “Safety” on page 7 and following. The system board offers two PCI-E (Express) slots and five standard PCI slots (33 MHz) for additional controllers. The numbering of the slots takes place from above downward (1-7). The slots 1, 3, 5, and 7 are suitable also for low-profile cards.

7.1 Installing a Standard PCI controller

Ê Remove the system fan as described in section “Removing the system fan” on page 15.

1

2

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Installing a Standard PCI controller Controllers in PCI Slots

Ê Press the unlocking mechanism (1) in the direction of the arrow and fold out the locking rail (2). The word „PRESS“ is embossed on the unlocking mechanism.

Ê Remove the PCI slot cover (3).

V

CAUTION!

Keep the slot cover for further use. If the controller is removed again and not replaced with a new controller, the slot cover has to be reinstalled to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures.

Ê Unpack the new controller, and make the desired settings. You should read the accompanying documentation supplied with the controller beforehand.

Figure 15: Installing the controller

Ê Install the controller into the PCI slot (1) and press it carefully into the associated plug-in location on the system board until it engages properly.

Ê Fold the locking rail (2) until it engages.

2

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Controllers in PCI Slots Installing a Low-profile PCI Controller

Ê If required, connect the cables to the controller and other components.

Ê Install the system fan as described in section “Mounting the System Fan” on page 31.

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Please check the relevant PCI slot settings in the BIOS-Setup. If necessary, change the settings. Please read the documentation for the installed PCI card.

Pay attention to the allocation of the PCI interrupts. You find further infor-mation in the Technical Manual for the system board D1859 (PDF file available on the ServerBooks CD).

7.2 Installing a Low-profile PCI Controller

The slots 1, 3, 5, and 7 are suitable for installing low-profile cards. These slots are provided with two-piece covers. In order to install a low-profile card a part of this two-piece cover is to be mounted as fitting bracket onto the slot cover of the card.

Ê Remove the slot cover from the PCI slot as shown in figure “Removing the slot cover” on page 27.

V

CAUTION!

Keep the slot cover for further use. If the controller is removed again and not replaced with a new controller, the slot cover has to be reinstalled to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures.

Ê Unpack the new controller, and make the desired settings. You should read the accompanying documentation supplied with the controller beforehand.

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Installing a Low-profile PCI Controller Controllers in PCI Slots

Figure 16: Mounting the fitting bracket

Ê Loosen the screw (1) and remove the fitting bracket (2) from the slot cover.

Ê Place the bracket onto the slot cover of the low-profile card (3) and screw it on (4).

Now you can install the low-profile PCI card like a standard PCI card (see section “Installing a Standard PCI controller” on page 27).

4

3

2

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8 Completion

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CAUTION!

8.1 Mounting the System Fan

Figure 17: Mounting the system fan

Ê Place the system fan onto the support rail and press it in the direction of the arrow (1) until it clicks audibly into place.

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Mounting the Front Cover Completion

8.2 Mounting the Front Cover

Figure 18: Mounting the front cover Ê Hook on the front cover (1).

Ê Swing the front panel in the direction of the arrow (2) until it engages (3).

3

2

1

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Completion Closing the Housing

8.3 Closing the Housing

Figure 19: Loosen the knurled screw

Ê Slide the side cover in the direction of the arrow (1) until it engages.

Ê Return the server to its original installation location.

Ê Reconnect any disconnected cables.

Ê Connect the power plug to the grounded power outlet, switch ON the power supply unit (press the main power switch) and press the ON/OFF button.

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Related Publications

PRIMERGY manuals are available as PDF files on the ServerBooks CD. The ServerBooks CD is part of the ServerView Suite delivered with each server system. The actual version of the necessary manuals can be downloaded free of charge from the Internet. The overview page showing the online documentation availble in the Internet can be fount via the URL:

http://manuals.fujitsu-siemens.com (choose: intel based servers) [1] Safety

[2] Warranty

[3] PRIMERGY ServerView Suite

ServerStart [4] PRIMERGY Econel 50 Operating Manual [5] System board D1859 Technical Manual [6] BIOS-Setup Description [7] Configurator

For partners and distributors only:

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PRIMERGY Econel 50 Server System

PRIMERGY Econel 50

Server System

Service Supplement

Comments… Suggestions… Corrections…

Certified documentation

according to DIN EN ISO 9001:2000

Copyright and Trademarks

Contents

1

Introduction

1.1

Overview of the Documentation

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1.2

Notational Conventions

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2

Procedure

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3

Safety

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V

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4

Replacement Routines

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4.1

General Purposes

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4.1.1

Removing/Mounting the Side Cover

4.1.2

Removing/Mounting the Front Panel

4.1.3

Removing/Mounting the System Fan

4.1.4

Fold out the Power Supply Unit

4.1.5

Removing/Mounting the Cross-beam

4.2

Replacing the Operating Panel Cable

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2

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2

4.3

Replacing the Floppy Disk Drive

1

4.4

Replacing the USB Connector Cable

4.5

Replacing the Power Supply Unit

1

1

2

1

1

2

3

4.6

Replacing the Intrusion Detection Switch

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4.7

Replacing the System Board

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1

2