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Project Checklist

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Academic year: 2021

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List of Equipments Possible in any Projects List of Equipments Possible in any Projects

Reaactors Reaactors 2 2 RReeaaccttoorrs s MMSS 3 3 RReeaaccttoorrs s SSSS331166 4 4 RReeaaccttoorrs Ms MSSGGLL 5

5 ReReacactotors Hrs Hasastetealalloloy C2y C27676

Heat exchangers Heat exchangers 6

6 HeaHeat t exexchchanangegers rs ShShell ell anand d TuTube be GlGlasasss 7

7 HeaHeat t excexchanhangergers s ShelShell l and and TubTube e GraGraphiphitete 8

8 HeaHeat t exexchchanangegers rs ShShell ell anand d TuTube be SSSS316316 9

9 HeaHeat t exexchchanangegers rs ShShell ell anand d TuTube be CSCS 10

10 Heat Heat exchaexchangers ngers Shell Shell and and Tube Tube HasteHastealloy alloy 276276 11

11 HeaHeat et exchxchangangers ers Coil Coil typtypee 12

12 HeaHeat t excexchanhangergers s SpiSpiral ral TypTypee 13

13 HeaHeat excht exchangangers cers corrorrugaugated tuted tube tybe typepe 14

14 HeaHeat ext exchachangengers rs plaplate tte typeype

Fabricated Equipments Fabricated Equipments 1

155 RReecciivveerrss 16

16 MeMeasasurure Vee Vesssselelss 1

177 DaDay y TTaannkkss 18

18 StStororagage e TaTanknkss 19

19 PrPrododucuct t rereciciveversrs

Pumps and Mechanical Seals Pumps and Mechanical Seals 20

20 PuPumpmps s CenCentrtrififugugalal 21

21 PumPumps ps MetMeterinering Plg Plungunger ter typeype 22

22 PumPumps Mps Meteretering Ding Diaphiaphragragm tym typepe 23

23 PumPumps ps GeaGear tr type ype IntInternaernall 24

24 PumPumps ps GeaGear tr type ype extexternernalal 25

25 MecMechanhanicaical Seall Seals Ints Internaernal Mounl Mountedted 26

26 MecMechanhanicaical Seall Seals Exts Externaernal Mounl Mountedted 27

27 MecMechanhanicaical sel seals als sinsingle Cgle Coiloil 28

28 MecMechanhanicaical sl seal eal mutmutlislisprinpringg 29

29 MecMechanhanicaical sel seal dal doubouble tle tandandemem 30

30 MecMechanhanciacial seal seal Doubl Double Bale Back to ck to bacbackk 31

31 MecMechanhanciacial seal enl seal encapcapsulsulateated desid designgn 32

32 MecMechanhanciacial sel seal Caal Catridtridge tge typeype Filtration equipments Filtration equipments 33

33 CeCentntririfufugege 34

34 SpSpararklkler fer fililteterr 35

35 CaCandndle le FiFiltlterer 36

36 DoDome me FFililteterr 37

37 NuNutstschche fe fililteterr 38

38 AgitAgitateated d NutNutschsche e filtfilterer

Drying Equipments Drying Equipments 3

399 TTrraay Dy Drrieierr 40

40 VaVacucuum um TrTray ay DriDrierer 41

41 FlFluiuid Bd Bed ed DrDrieierr 42

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43 Rotary vacuum Drier 44 Spin Flash Drier

45 Flash Drier 46 Spray Drier PP equipments 47 Multimill 48 Vibro Shifter 49 Ultrasonic Shifter 50 Micronser 51 Blendor Octagonal 52 Blendor Rotocone

Vacuum Creating equipments 53 water Ring Vacuum Pump

54 Oil seal Vacuum Pump 55 Dry vacuum pump 56 Water Jet Ejector 57 Air Jet Ejector 58 Steam Jet Ejector

Scrubbers 59 Acidic Scrubber 60 Alkaline scrubber 61 Blower Utility Equipments 62 Air Compressor 63 Air reciver 64 Air filter 65 Nitrogen Plant 66 Nitrogen reciver 67 Nitrogen Filter 68 Cooling Tower

69 Cooling water pumps 70 Chilled Brine Unit 71 Primary Pumps 72 Secondary Pumps 73 Chilled water units 74 Primary pumps 75 Secondary Pumps 76 Power Plant 77 Synchronsising panels 78 DG set 79 Geb Transformer 80 PCC with Ckt breaker 81 Liquid Nitrogen Tank 82 Nitrogen Vaporiser 83 Purified water

84 Water Softner 85 DM water Plant 86 Boiler

87 Waster Heat reacovery Boiler 88 VAM with WHRB

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Description MS SS304 SS316 GI PP PTFE Pipe Bend Stubend Flange Nut Bolt Gasket Flange Guard Angle Reducer Solvent Jumpers U Clamps Nipple Coupling Blind Plug

 Tank washing nozzles Nitrogen Nipple Sight Glass  Toughned Glass Studs mm Studs inch Nutbolts MM Nutbolts Inch Gaskets Alakline Acidic Style 20 Solvent Style 40 PTFE enveloped PVC Rubber Mettalic Insualtion Hot Insualtion LRB

Cold Insulation Thermocole ND Cold Insualtion Thermocole TF Cold Insualtion PUF

Hot and Cold Armacell Nitrile Rubber Codl Insualtion perlite

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1 Ball Valve

2 Flush Bottom Valves 3 Butterfly Valve 4 Piston Valve 5 Globe Valve 6 Needle Valve 7 Gate Valve 8 Actuated Valves 9 Control valves

10 Pressure reducing valves 11 Safety valve

12 Breather Valve

13 Vacuum relief Valve 14 Pressure relief Valve

15 Flame arrestor end of line 16 Flame areestor inline

17 Flame arrestor bidirectional 18 Blanketing Valve

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Safety Items Fire Fighting System

1 1 Flange Guards 1 Single Head Fire Hydrant 2 2 Safety relief Valve 2 Double Head Fire Hydrant 3

3 Rupture Disc 3 Fire Escape Monitor 4

4 Hydrocarbon Sensors 4 Water Monitor Fixed 5 5 Smoke detectors 5 Water Monitor Portable 6

6 Heat detectors 6 Foam Monitor Fixed 7

7 Earthing Relays 7 Foam Monitor Portable 8 8 Personal earth Monitor 8 Foam Monitor Long Range 9 9 Eathing Monitoring Units 9 Foam Pourers System

10 Electrostatic Voltmeter 10 Sluice Valve

11 Earth Pits 11 Deludge Valve

12 Lightning Arrestors 12 Detectors 13 Fixed water sprinkler systems 13 Sprinklers 14 Foam Trolleys 14 Jockey Pump 15 High Range Foam Monitors 15 Main Pump 16 Water Monitors 16 Diesel Pump 17 Foam Pouring systems

18 Safety Shower Fire Extingusigers

19 First Aid Kit 1 DCP

20 Fire Extinguishers 2 CO2

21 Air Line Kit 3 Foam Mechancial

22 SCBA 4 Foam Trolley

23 Fire Suit

24 Manual Call Points 25 Fire Alarm

26 Fire Alarm repeater Panel 27 Fire Alarm Main Panel 28 Pressure reducing valve

29 Pressure and vacuum breather valves 30 Flame arrestors

31 Blanketing Valves 32 Flame Proof Phones

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PPEs Hand Gloves Face Shield Apron Gas Masks SafetY Goggles Helmet

Safety Shoes Antistatic Cotton Uniform

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It related Items

1 Cable Cat 5 and Cat 6 2 Computer

3 Printer Network 4 NFLP Telephone 5 FLP telephone 6 Conduit for Cable 7 Repeater for LAN 8 Fiber optic Cable

(8)

Instruments List

1 Pressure Gauge Diaphragm type 2 Pressure Gauge Bourdon type 3 Siphon

4 Compound Gauge 5 RTD

6 FLP temperature Indicator 7 Glass Tube Level Indicator

8 Pressure Transmitter Diaphragm Type 9 Pressure Transducer

10 Dp Transmitter 11 Flowmeter 12 Vortex type

13 Diffrentail presuure orifice type 14 Ultrasonic type 15 Mass flowmeter 16  Target Type 17 Level Transmitter 18 Diffrential pressure 19 Ultrasonic Type 20 RadarType 21 Ph Transmitter 22 Conductivity transmitter 23 ORP Transmitter 24 Controllers 25 PID Controller 26 On Off Controller 27 Automatic valves 28 On OFF Valves 29 Solenoid Valves 30 PLC 31 VFD 32 Soft Starter 33 DCS 34 SCADA 35 Air Headers 36 Air Valves 37 PU Tube 38 Copper tube 39 SS Tube

40 Connectors male and female 41 UPS 42 Ethernet Switch 43 Industrial PC 44 Panel 45 Canopy 46 Ethernet cable 47 Profibus Cable

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48 Cat 6 Cable

49 loop Powered Indicator 50 Hart Configurator

51 RTD Bath

52 Universal calibrator 53 Dead Weight Tester 54 Vacuum calibrator

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List of Utlities List of In 1 Boiler 1 2 Cooling water 2 3 Chilled water 3 4 Chileld Brine 4 5 Air compressor 5 6 Gas Nitrogen 6 7 Liquid Nitrogen 7 8 Power Plant 8 9 DG 9

10 GEB Power with Transformer and PC 10

11 Vacuum 11 12 Scrubbers 12 13 HVAC 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46

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frastructural requirements Solvent recovery Plant

Hydrogenation Blaock Incinerator ETP SolvenT stripper RO MEE ATFD Scrap Yard

Engg Scrap Yard Warehouse for RM Ware house for PM Ware house for FG

Ware house for Hazardous RM Warehouse for Solvents

Warehouse for FG with AC

Warehosue for FG with Cold Box OHCentre

Canteen for Staff  Canteen for Workers Security Cabin

Weighbridge with Cabin Gates 03 nos

Fire Hydrant system with Pump Room Engg Office

Utility Block Fabricators Yard Purified Water room

Under goriund Solvent Strorage CCOE Above Ground SolvenT Strorage CCOE Liquid Nitrogen Tank Farm

FO tank Farm

Greenery and landscaping QC PE Lab Admin and QA RCC roads Eta Lambda Alpha Omega SRP MPP3 MPP4 MPP2

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Production Consumables 1 Hose pipes SS wire braided 2 Hose pipes PVC

3 Hos epipes HDPE 4 Buckets 5 Sampler 6 Cupboard 7 8 9 10 11 12 13 14 15 16 17 18 19

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Statuotary Complaince

1 Factory Inspector Approval

2 CCOE Approval for Liquid Nitrogen 3 CCOE Approval for Solvent Tank Farm 4 Electrical Inspector approval

5 GPCB Approval

6 Boiler Inspector approval

7 Weights and Meaures act Calibration of Tank 8 GIDC Approval/Local Body Approval

9 GEB /DGVCL for MD Increase

10 Gujarat Gas/Gas Suppliers approval for increase Gas Supply 11 FDA Approval

12 SMPV Rule

13 Prohibition and Excise 14 Poison control

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