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#09-2014, Activity Hazard Risk Assessment for for Installation of Conduits and Cables for t2 Master Clock (1)

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(1)

R

ESOURCES

P

TE

L

TD

Co. Reg. No. 200101754G

59 WOODLANDS IND PK E2, SINGAPORE 757476 TEL: 64649959 FAX: 64649949

7

th

March 2014

From: Eng Yong Chye

To: General Manager

Subject: #09-2014 ACTIVITY HAZARD RISK ASSESSMENT FOR INSTALLATION OF CONDUITS AND CABLES

FOR T2 MASTER CLOCK

Ref: (a) Ministry of Manpower Regulations Regarding General Safety and Health 354A

1. Per reference (a), this risk assessment was completed to identify hazards that pose risk to workers,

evaluate those hazards for severity and likelihood of occurrence, and recommend corrective actions that

will eliminate or minimize hazards associated with the installation of conduits & cables for T2 Master Clock

2. This AHRA will be reviewed periodically and updated as needed to reflect changes in working

conditions, processes or addition of new materials or equipment.

(2)

Activity Risk Assessment Matrix……….…..…Page 4

Activity Based Risk Assessment Form………Pages 5-7

Listing of Competent Persons……….Page 8

Fall Protection Plan………Pages 9-10

Daily Man-Lift Inspection Checklist………Page 11

Please address any questions or concerns to me at 8205 8249 or

[email protected]

.

Respectfully,

T. L. Wilson

(3)

Risk Assessment Form

#09-2014, Activity-Based Risk Assessment for Installation of Conduits and Cables

for the T2 Master Clock

Inventory of Work Activities

Company/Contractor: PNH Resources Pte Ltd

7

th

March 2014

No .

Process Description Work Activities

1 Deliver materials to job-site Deliver tools, materials, lift equipment as needed, equipment for working at height etc.

2 Site preparation Set up safety barricades, hoarding, safety signs, traffic control cones, directional signs or blinking lights to support traffic control. Ensure that a first aid kit is available for the project.

3 Working at Height Employ either scaffolding or ladders to access work areas above 1.8 meters in height. Work above this

height also requires the use of personal fall arrest systems (PFAS). See fall protection plan on pages 9 and 10 of this document.

3 Install cable in conduit and associated accessories.

Install electrical components including: a. 2.5sq mm PVC Insulated cables b. 20 mm diameter PVC conduit c. 13A switch socket outlet d. 20A DP MCB

4 Working in heat If the project is to be conducted outdoors, ensure that workers have drinking water and ensure that they

are trained in how to recognize heat injuries and perform first aid as needed.

5 List of Competent Persons This is a list of competent personnel with their hand phone numbers who can be contacted in the event that situations arise that may require their expertise.

(4)

#09-2014, ACTIVITY HAZARD RISK ASSESSMENT – FIVE POINT MATRIX EMPLOYED TO

QUANTIFY RISK – 7

th

March 2014

Risk Criteria

Severity (1-5, Lowest –

Highest)

1-Negligible Injuries: slight injury or health effect,

2-Minor Injuries: Injury or ill health requiring first aid treatment only

3-Moderate Injury: Injury requiring medical treatment or ill health leading to disability

4-Major Injury Disability: serious injury or life threatening occupational disease

5-Castrophic: serious injury resulting in fatality or irreversible health damage with death

Likelihood ( 1-5, Lowest -

Highest)

1-Rare: very unlikely to happen,

2-Remote: not likely to happen most of the time,

3-Occasional: likely to happen sometime,

4-Major Injury Disability: likely to happen several times regularly,

5-Almost Certain: Likely to happen

Risk Level (Severity x Likelihood)

Trivial Risk : 1 to 2 (L) - First aid treatment injury, minor cuts or bruises, clean-up effort for environmental

impact

Tolerable Risk : 3 to 9 (L) - First aid treatment Injury, minor cuts or bruises, clean-up effort for environmental

impact

Moderate Risk : 10 to 19 (M) - Temporary disability, lost time injury, outpatient treatment, minor or short term

environmental impact

Substantial Risk : 20 to 24 (H) - Serious Injury, permanent disability, major disruption and damage to equipment or

structure, significant environmental

Intolerable Risk : 25 (H) - Fatality or fatalities, serious injury, permanent disability, major structural or

equipment damage, detriment environmental

The table above provides numerical methodology to better prioritize hazards. These values are the

criteria for the Activity-Based Risk Assessments beginning on the following page. No catastrophic

risk of any certainty was identified.

(5)

Risk is calculated mathematically by multiplying severity of the operation by the likelihood an

accident will occur. Generally risk levels calculated at 9 and below are considered acceptable,

manageable risk. This does not preclude the need to try and mitigate all risk to the lowest

possible level. However, those above nine should receive additional scrutiny to determine what

steps are available to reduce overall risk including, administrative controls, substitution of a

higher hazardous material for a less hazardous material, use of engineering controls or use of

personal protective equipment (PPE).

Risk Assessment Form

Activity-Based Risk Assessment Form

Company:

PNH RESOURCES PTE LTD

Conducted by: (Names,

designations) (Date)

Lee Wilson

Senior Safety Manager

7

th

March 2014

Process/Locatio

n:

Installation of Conduits and Cables

for T2 Master Clock

Approved by:

(Name,

designation)

(Date)

Eng Yong Chye

Project Manager

7

th

March 21014

Last

Review

Date:

7th March 2014 Next

Review

Date:

7

th

September

2014

1. Hazard Identification

2. Risk Evaluation

3. Risk Control

1a 1b 1c 1d 2a 2b 2c 2d 3a 3b N o Work Activity Hazard Possible Accident/ Ill Health &

Persons at Risk Existing Risk Control (if any) Sev -erit y Likel y- hoo d Ris k Lev el

Additional Risk Control Action Officer Designati on 1 Moving equipment, manpower, Musculoskelet al – Sprains, Strains, Workers assigned to complete PNH workers undergo regular training on how to

2 2 4 Training should include:

Specifically:

1. Lift with the legs, 2. Keep back straight,

Project Manager and Senior

(6)

tools & scaffolding components into position at the jobsite. ligament damage or other types musculoskele tal disorders (MSD). work on this phase of the project.

avoid these types of injuries multiple times over the course of the year as part of their routine training. We have had 0 injuries requiring lost time x 3+ years.

3. Hold the load close to the body,

4. Don’t twist while carrying the load, 5. Review your path prior

to moving the load

Safety Manager 2 Working at Heights either using scaffolding or ladders. Falls Persons working at height or persons transiting the area where work at height is being performed. If scaffolding is being used, it shall be inspected by a competent person. If work is being conducted above 1.8 meters (six feet) workers shall wear safety harnesses. All ladders shall be inspected prior to being used for overall condition, foot treads, step treads and presence of debris on steps. In no instance shall a workers stand on a ladder above the third step from the top.

3 2 6 PNH employs a generic fall

protection plan that can be used as a reference or tailored to a specific job. A copy of this plan is included on page(s) 9 & 10 of this document. If a ladder is too short to accomplish the test requiring a height above the 3rd step,

management shall provide a ladder capable of reaching a higher height.

Use of a man-lift may be an option as well. If it is used it should only be operated by a competent person and must be inspected daily. A man-lift inspection sheet is provided in this document on page 11.

Project Manager and Senior Safety Manager N o Work Activity Hazard Possible Accident/ Ill Health &

Persons at Existing Risk Control (if any) Sev -erit y Likel y- hoo d Ris k Lev el

Additional Risk Control Action Officer Designati

(7)

Risk 3 Working at height Workers assigned to work on the scaffold will come under the purview of the fall protection plan which is listed on pages 9 - 10 . Persons assigned to work at height

Review of the Fall Protection Plan during the pre-project safety brief.

Use of personal fall arrest systems for any and all work conducted at 1.8 meters and above.

3 3 9 Ensure that workers inspect all

harnesses prior to working at height. Inspections will include a review of: 1. Harness webbing, 2. Snaps, Hooks Fasteners and Karabiners, 3. D Rings and

4. Buckles and Adjusters

Project Manager and Senior Safety Manager Dropped tools, materials or other components from the scaffold working platform. Serious injuries including fractures, concussion. Lacerations or worse due to the height of the work.

Secure all tools and tool handles shall be used when raising or lowering tools Tools shall be carried in a bag, belt or sheath designed to hold tools and not put in the pockets or stuck in the top of boot

3 2 6 All materials used at height

shall be maintained to prevent them from being dropped. The area beneath the scaffold will be restricted from access while work is being performed. A safety observer will be onsite to ensure traffic control and prevent any unauthorized access at all times.

4 Component Installation : Metal conduits Potential noise from operating power hand tools Workers involved with the installation of these components. Hearing protection is provided to all PNH workers and they receive training on the correct use of this equipment and the hazards of working unprotected around loud noise sources.

2 2 4 A noise survey may be

requested from the Safety Office; however, past

experience has shown that this type of drilling to support the installation of these

components will not require the use of double hearing protection. To arrange a noise survey contact Mr. Lee Wilson at 8205 8249. Project Manager and Senior Safety Manager

(8)

o Activity Accident/ Ill Health &

Persons at Risk Control (if any) -erit y y- hoo d k Lev el Officer Designati on 5 Eye hazard from falling debris if work is done above the worker’s head on the ceiling Workers conducting work from the scaffold on the ceiling.

Eye protection is provided to all PNH workers.

2 2 4 Sight Conservation training is

conducted multiple times during the year.

Project Manager and Senior Safety Manager 6 Exposure to Electrical Components and Electrical Circuitry. Electric Shock or Electrocution should workers come in contact with live circuits. Workers performing hands on electrical work. Exercise Lock Out/Tag Out Procedures as appropriate and prior to working on or adjacent to live circuits.

3 2 6 All questions regarding Lock

Out/Tag Out procedures should be addressed to the Project Manager and Electrical Competent Person, Mr. Eng Yong Chye, HP: 9626 9262 Senior Safety Manager 7 Worksite Cleanup – remove all tools and excess materials Musculoskelet al Persons involved in worksite cleanup. As discussed in section 1 above. 2 1 2 As discussed in section 1 above Senior Safety Manager

(9)

QUALIFICATIONS AND POINTS OF CONTACT FOR THIS PROJECT FROM PNH RESOURCES PTE

LTD AND GOODMNAN ENVIRONMENTAL PTE LTD 2014

Competent/Qualified Personnel:

Lee Wilson – Senior Safety Manager - 8205 8249

QP/ First Aid CPR/ Heat Stress Program/ Respiratory Protection Program/ Hearing/Sight Conservation Program/Training Coordinator

Project Manager/Site Safety

Eng Yong Chye

Lim Joseph – PNH Executive Manager - 9683 7072

CP/ Scaffolds/ Fall Protection

Eng Yong Chye – 9626 9262

CP/ Electrical/ First Aid CPR/Lock Out/Tag Out

Equipment Used: Inspection Requirements: Training Requirements

Ladders/Scaffolds Inspect PPE daily and before use. Ladders/Scaffolds

Hand and Power Tools Inspect first aid kit at least weekly. Proper Lifting Techniques

First Aid Kit Inspect electrical extension cords before use First Aid/CPR

Eyewash Station Visual inspection of Fire extinguisher daily Emergency Telephone Numbers

LOTO Kit Daily Housekeeping of work areas Daily/Weekly Safety Tool Box Meetings

Fire Extinguishers Daily site safety inspections by Safety Manager

(10)

Fall Protection Plan

Falls to the ground can occur from unprotected edges and sides of roofing systems,

ladders, scaffolding or falls from upper levels during installation of equipment.

The order of control measures (hierarchy of controls) to abate falls or to select and use

a fall protection method to protect workers from performing work at heights shall be:

Elimination

Prevention

Work Platforms

Personal Protection Systems

Administrative Controls

Primary protection for elevated work consists of a platform or scaffold which is erected

properly. The bases are on flat surfaces and secured with braces and guardrails and toe

boards are provided on all four sides. The guardrail system shall be capable of

withstanding without failure a force of 200 lbs. applied in an outward or downward

direction at any point. The top rail shall be 42 +/- 3 inches high and the mid rails

shall be installed midway between the top rail and the floor, platform, runway, or ramp.

The ends of the top rails and mid rails shall not overhang the terminal posts except where

such overhang does not create a projection hazard. Toe boards shall be at least 4 inches

high.

If there is no fixed empennage stand to restrain workers from falling, workers shall wear

an approved personal fall arrest system (PFAS). Personal fall arrest systems include a

full-body harness, safety sleeve, 3 foot rope adjuster lanyard, 50 foot lifeline with one

free end and a self-locking snap hook at the other, and an anchorage point (D-ring

(11)

anchorage connector). The anchorage point shall be capable to support at least 5000

pounds per workers. One system per person; each component is essential to restrain

movement and prevent falls. Workers will use the rope adjuster to position themselves for

a free lateral mobility. Note the PFAS requires conscious effort by each individual to

avoid falls from the roof and sides.

No employee shall be allowed in the elevated area unless the employee is wearing a PFAS

and performing elevated work in that area. Project site safety inspector shall be

assigned as the competent person to monitor the safety of other employees. The safety

monitor shall be competent to recognize fall hazards, shall warn employees when it appears

that the employee is unaware of a fall hazard or is acting in an unsafe manner. The

safety monitor shall be in the same area and within visual sighting distance and close

enough to communicate orally with the employee being monitored and the safety monitor

shall not have other responsibilities which could take the monitor’s attention from the

monitoring function.

For the Pavilion project ensure that life lines will support at least 5000 pounds. If

scaffolding is use, it shall be inspected prior to beginning each pavilion project. The

scaffolding shall not be considered a work platform but just an access platform to the top

of the pavilion. The scaffolding shall be inspected daily.

(12)

DAILY INSPECTIONS TO BE CONDUCTED WITH MAN-LIFTS

# DATE HAZARDS Y/N REMARKS

1

Overhead Hazards Observed?

2

Operator Qualified? ________________

Name:

3

Ground Hazards Observed?

4

Copy of Operating Manual Available?

5

Safety Harnesses Available and Used?

6

Wheel Chocks installed?

7

Lift Controls Tested Prior to Use?

8

Boom and Basket Load Limits Exceeded?

9

Articulating Boom with Upper/Lower Controls?

10

Lower Controls Override Upper Controls?

11

Are the Controls plainly marked as to function?

12

When parked is the parking brake set?

13

If parked on an incline, are the wheels Chocked?

14

Are copies of all equipment inspections maintained

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