TM 5-3805-294-20P

(1)

FOR

HYDRAULIC EXCAVATOR (HYEX)

(JOHN DEERE 240D LCR)

TYPE 1 WITH HYDRAULIC THUMB AND QUICK LATCH

NSN 3805-01-573-0677 (EIC: ALL)

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

20 APRIL 2012

(2)

(3)

Date of issue for the original manual is:

Original 20 April 2012

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL NUMBER OF

WORK PACKAGES IS 4 CONSISTING OF THE FOLLOWING:

PAGE/WP NO.

CHANGE

NO.

Front Cover

0 A/B blank

0 i-vi

0 Chp 1 - Parts Information

0 PAGE/WP NO.

CHANGE

NO.

WP 0001 (6 pages)

0 WP 0002 (598 pages)

0 WP 0003 (34 pages)

0 WP 0004 (44 pages)

0

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FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST

FOR

HYDRAULIC EXCAVATOR (HYEX)

(JOHN DEERE 240D LCR)

TYPE 1 WITH HYDRAULIC THUMB AND QUICK LATCH

NSN 3805-01-573-0677 (EIC: ALL)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any errors, or if you would like to recommend any

improvements to the procedures in this publication, please let us know. The preferred method is to

submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the

Internet on the TACOM Unique Logistics Support Applications (TULSA) Web site. The Internet address

is https://tulsa.tacom.army.mil. Access to all applications requires CAC authentication, and you must

complete the Access Request form the first time you use it. The DA Form 2028 is located under the

TULSA Applications on the left-hand navigation bar. Fill out the form and click on SUBMIT. Using this

form on the TULSA Web site will enable us to respond more quickly to your comments and to better

manage the DA Form 2028 program. You may also mail, e-mail, or fax your comments or DA Form

2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address

is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCL-MPP/ TECH PUBS,

MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is

[email protected]. The fax number is DSN 786-1856 or Commercial (586)

282-1856. A reply will be furnished to you.

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

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FIELD AND SUSTAINMENT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST

FIELD AND SUSTAINMENT REPAIR PARTS AND SPECIAL TOOLS LIST

INTRODUCTION... WP 0001

Table 1.

SMR CODES... 0001-1

Table 2.

SOURCE CODE 1ST AND 2ND POSITIONS... 0001-2

Table 3.

MAINTENANCE CODE 3RD POSITION... 0001-3

Table 4.

MAINTENANCE CODE 4TH POSITION... 0001-4

Table 5.

RECOVERABILITY CODE 5TH POSITION... 0001-4

Table 6.

USABLE ON CODE... 0001-6

Table 7.

ASSOCIATED PUBLICATIONS... 0001-6

GROUP 0130

TRACK SYSTEM... WP 0002

GROUP 0260

HYDRAULIC SYSTEM... WP 0002

GROUP 0400

ENGINE... WP 0002

GROUP 0505

COLD WEATHER STARTING AIDS... WP 0002

GROUP 0510

ENGINE COOLING SYSTEMS... WP 0002

GROUP 0520

INTAKE SYSTEM... WP 0002

GROUP 0530

EXTERNAL EXHAUST SYSTEMS... WP 0002

GROUP 0540

ENGINE MOUNTING... WP 0002

GROUP 0560

FUEL SUPPLY SYSTEM... WP 0002

GROUP 1311

VEHICLE ASSEMBLY... WP 0002

GROUP 1320

VEHICLE FINISH AND TRIM... WP 0002

GROUP 1671

BATTERIES, SUPPORT & CABLES... WP 0002

GROUP 1674

WIRING HARNESS AND SWITCHES... WP 0002

GROUP 1673

LIGHTING SYSTEM... WP 0002

GROUP 1674

WIRING HARNESS AND SWITCHES... WP 0002

GROUP 1740

FRAME INSTALLATION... WP 0002

GROUP 1810

OPERATORS ENCLOSURE... WP 0002

GROUP 1821

SEAT AND SEAT BELT... WP 0002

(8)

TABLE OF CONTENTS - Continued

Page No.

WP Sequence No.

GROUP 1830

HEATING AND AIR CONDITIONING... WP 0002

GROUP 1910

HOOD AND ENGINE ENCLOSURE... WP 0002

GROUP 2001

RADIO... WP 0002

GROUP 2002

MIRROR... WP 0002

GROUP 2004

WARNING DEVICES... WP 0002

GROUP 3301

EXCAVATOR ATTACHMENTS... WP 0002

GROUP 3302

EXCAVATOR BUCKET... WP 0002

GROUP 3315

CONTROL LINKAGE... WP 0002

GROUP 3340

EXCAVATOR FRAMES... WP 0002

GROUP 3344

BOOM... WP 0002

GROUP 3361

HYDRAULIC PUMP... WP 0002

GROUP 3362

CONTROL AND LOAD HOLDING VALVES... WP 0002

GROUP 3363

HYDRAULIC SYSTEM... WP 0002

GROUP 3364

HYDRAULIC RESERVOIR... WP 0002

GROUP 3365

HYDRAULIC CYLINDER... WP 0002

GROUP 4360

HYDRAULIC... WP 0002

GROUP 5500

TOOLS AND TEST EQUIPMENT... WP 0002

GROUP 9501

HARDWARE SUPPLIES AND BULK MATERIAL, COMMON... WP 0002

GROUP 9401

REPAIR KITS... WP 0002

NATIONAL STOCK NUMBER INDEX... WP 0003

PART NUMBER INDEX... WP 0004

(9)

FIELD AND SUSTAINMENT MAINTENANCE REPAIR PARTS AND

SPECIAL TOOLS LIST

FOR HYDRAULIC EXCAVATOR TYPE 1 (HYEX)

(10)

(11)

INTRODUCTION

SCOPE

This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic

equipment (TMDE); and other special support equipment required for performance of field and sustainment

maintenance of the Hydraulic Excavator (HYEX) (John Deere 240D LCR) Type 1 with Hydraulic Thumb and Quick

Latch. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated

by the source, maintenance, and recoverability (SMR) codes.

GENERAL

In addition to the Introduction work package, this RPSTL is divided into the following work packages:

1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by

this RPSTL for use in the performance of maintenance. These work packages also include parts, which must

be removed for replacement of the authorized parts. Parts lists are composed of functional groups in

ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number

sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk

materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed

separately in their own functional group and work package. Repair parts for reparable special tools are also

listed in a separate work package. Items listed are shown on the associated illustrations.

2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and

special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in

the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool

sets and/or Class VII are not listed.

3. Cross-Reference Index Work Packages. There are two cross-reference index work packages in this RPSTL:

the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index work package.

The National Stock Number Index work package refers you to the figure and item number. The Part Number

Index work package refers you to the figure and item number.

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES

ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.

SMR CODE (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5 - position code containing

supply/requisitioning information, maintenance category authorization criteria, and disposition instructions as shown

in the following breakout.

Table

1. SMR CODES.

Source Code

Maintenance Code

Recoverability Code

xx

x

1st two positions: How do

you get an item

3rd position: Who can

install, replace, use the

item

4th position: Who can do

complete repair* on the

item

5th position: Who

determines disposition

action on an

unserviceable item

*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance

tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item.

(12)

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK

PACKAGES - Continued

Source Code. The source code tells you how to obtain an item needed for maintenance, repair, or overhaul of an

end item or equipment. Explanation of source codes follows:

Table

2. SOURCE CODE 1ST AND 2ND POSITIONS.

Code

Application/Explanation

PA

Stocked items; use the applicable NSN to request/requisition items with these

source codes. They are authorized to the category indicated by the code

entered in the 3rd position of the SMR code.

PB

PC**

PD

PE

PF

PG

PH

PR

PZ

KD

Items with these codes are not to be requested/requisitioned individually. They

are part of a kit, which is authorized to the maintenance category in the 3rd

position of the SMR code. The complete kit must be requisitioned and applied.

KF

KB

MF (Made at Field

level)

Items with these codes are not to be requested/requisitioned individually. They

must be made from bulk material, which is identified by the part number in the

DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the Bulk

Material group of the repair parts list in this RPSTL. If the item is authorized to

you by the 3rd position of the SMR code, but the source code indicates it is

made at a higher level, order the item from the higher level of maintenance.

MH (Made at

Sustainment level)

ML (Made at

Specialized Repair

Activity SRA)

MD (Made at

Sustainment level)

AF (Assembled by

Field level)

Items with these codes are not to be requested/requisitioned individually. The

parts that make up the assembled item must be requisitioned or fabricated and

assembled at the level of maintenance indicated by the source code. If the 3rd

position code of the SMR code authorizes you to replace the item, but the

source code indicates the item is assembled at a higher level, order the item

from the higher level of maintenance.

AH (Assembled by

Sustainment level)

(13)

Code

Application/Explanation

AL (Assembled by

SRA)

AD (Assembled by

Sustainment level)

XA

Do not requisition an "XA" coded item. Order its next higher assembly.

XB***

If an "XB" item is not available from salvage; order it using the CAGEC and part

number given.

XC***

Installation drawing, diagram, instruction sheet and field service drawing that

is identified by manufacturer's part number.

XD***

Item is not stocked. Order an "XD" coded item through normal supply channels

using the CAGEC and part number given, if no NSN is available.

**NOTE: Items coded PC are subject to deterioration.

***NOTE: Cannibalization or controlled exchange, when authorized, may be used as a source of

supply for items with this source code.

Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to USE and REPAIR support

items. The maintenance codes are entered in the 3rd and 4th positions of the SMR code as follows:

Table

3. MAINTENANCE CODE 3RD POSITION.

Code

Application/Explanation

F

Field level can remove, replace, and use the item.

H

Sustainment level can remove, replace, and use the item.

L

Specialized repair activity can remove, replace, and use the item.

K

Contractor facility can remove, replace and use the item.

Z

Item is not authorized to be removed, replaced, or used at any maintenance

level.

D

Depot level can remove, replace, and use the item.

*NOTE: Army may use C in the third position. However, for joint service publications, Army will use

O. The maintenance code entered in the 4th position tells whether or not the item is to be repaired, and identifies the

lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair functions).

(NOTE: Some limited repair may be done on the item at a lower level of maintenance, if authorized by the

(14)

EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK

PACKAGES - Continued

Maintenance Allocation Chart (MAC) and SMR codes.) This position will contain one of the following maintenance

codes:

Table

4. MAINTENANCE CODE 4TH POSITION.

Code

Application/Explanation

F

Field is the lowest level that can do complete repair of the item.

H

Sustainment is the lowest level that can do complete repair of the item.

L

Specialized repair activity (enter specialized repair activity or TASMG

designator) is the lowest level that can do complete repair or the item.

D

Sustainment is the lowest level that can do complete repair of the item.

K

Complete repair is done at contractor facility.

Z

Nonrepairable. No repair is authorized.

B

No repair is authorized. (No parts or special tools are authorized for the

maintenance of a "B" coded item). However, the item may be reconditioned by

adjusting, lubricating, etc., at the user level.

Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable

items. The recoverability code is entered in the 5th position of the SMR Code as follows:

Table

5. RECOVERABILITY CODE 5TH POSITION.

Code

Application/Explanation

Z

Nonrepairable item. When unserviceable, condemn and dispose of the item at

the level of maintenance shown in the 3rd position of SMR Code.

F

Repairable item. When uneconomically repairable, condemn and dispose of

the item at Field level.

H

Repairable item. When uneconomically repairable, condemn and dispose of

the item at Sustainment level.

D

Repairable item. When beyond lower level repair capability, return to

Sustainment. Condemnation and disposal of item not authorized below

Sustainment level.

L

Repairable item. Condemnation and disposal of item not authorized below

SRA.

A

Item requires handling or condemnation procedures because of specific

reasons (e.g., precious metal content, high dollar value, critical material, or

hazardous material). Refer to appropriate manuals/directives for specific

instructions.

(15)

Code

Application/Explanation

K

Repairable Item. Condemnation and disposal to be performed at contractor

facility.

NSN (Column (3)). The National Stock Number (NSN) identifies the stock number of the item to be used for

requisitioning purposes.

CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a 5-digit alphanumeric code, which

is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.

PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm,

corporation, or Government activity), which controls the design and characteristics of the item by means of its

engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

NOTE

When you use an NSN to requisition an item, the item you receive may have a different part

number from the number listed.

DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:

1. The federal item name, and when required, a minimum description to identify the item.

2. Part numbers of bulk materials are referenced in this column in the line entry to be manufactured or

fabricated.

3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from

electromagnetic pulse (EMP) damage during a nuclear attack.

4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure

in both the repair parts list and special tools list work packages.

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout

shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A "V"

appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from

application to application.

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS

1. National Stock Number (NSN) Index Work Package. NSN’s in this index are listed in National Item

Identification Number (NIIN) sequence.

a.

STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the

last nine digits of the NSN. When using this column to locate an item, ignore the first four digits of

the NSN. However, the complete NSN should be used when ordering items by stock number. For

example, if the NSN is 5385-01-574-1476, the NIIN is 01-574-1476.

b.

FIG. Column. This column lists the number of the figure where the item is identified/located. The

figures are in numerical order in the repair parts list and special tools list work packages.

c.

ITEM Column. The item number identifies the item associated with the figure listed in the adjacent

FIG. column. This item is also identified by the NSN listed on the same line

1. Part Number (P/N) Index Work Package. Part numbers in this index are listed in ascending alphanumeric

sequence (vertical arrangement of letter and number combinations which places the first letter or digit of

each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in

like order).

a.

PART NUMBER Column. Indicates the part number assigned to the item.

b.

FIG. Column. This column lists the number of the figure where the item is identified/located in the

repair parts list and special tools list work packages.

(16)

EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS - Continued

c.

ITEM Column. The item number is the number assigned to the item as it appears in the figure

referenced in the adjacent figure number column.

SPECIAL INFORMATION

UOC. The UOC appears in the lower left corner of the Description Column heading. Usable on codes are shown as

"UOC:" in the Description Column (justified left) on the first line under the applicable item/nomenclature. Uncoded

items are applicable to all models. Identification of the UOCs used in the RPSTL are:

Table

6. USABLE ON CODE

Code

Used On

HX4

Hydraulic Excavator (HYEX) (John Deere 240D LCR)

Type 1 with Hydraulic Thumb and Quick Latch

Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group

of this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line item entry

for the item to be manufactured/fabricated.

Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item

number column. This index number is a cross-reference between the NSN / Part Number (P/N) Index work packages

and the bulk material list in the repair parts list work package.

Associated Publications. The publication(s) listed below pertains to the (enter item name) :

Table

7. ASSOCIATED PUBLICATIONS

TM

Publication

LO 5-3805-294-13

Lubrication Order for Hydraulic Excavator (HYEX) (John

Deere 240D LCR) Type 1 with Hydraulic Thumb and

Quick Latch

TM 5-3805-294-10

Operator’s Manual for Hydraulic Excavator (HYEX)

(John Deere 240D LCR) Type 1 with Hydraulic Thumb

and Quick Latch

TM 5-3805-294-23

Field Maintenance Manual for Hydraulic Excavator

(HYEX) (John Deere 240D LCR) Type 1 with Hydraulic

Thumb and Quick Latch

TM 5-3805-295-13&P

Operator's and Field Level Maintenance Manual

(Including Repair Parts and Special Tools List (RPSTL)

and Installation Instructions) for Supplemental Armor

Set for Hydraulic Excavator (HYEX) (John Deere 240D

LCR) Type 1 with Hydraulic Thumb and Quick Latch

TB 5-3805-294-13

Warranty Program for Hydraulic Excavator Type 1 240D

LCR

END OF WORK PACKAGE

(17)

(18)

1

2

HYEX00577

Figure 1. CARRIER ROLLER

(19)

FIG. 1. CARRIER ROLLER

1 PAFZZ 5305-01-583-3075 3PSD7 19M8020 SCREW,CAP,HEXAGON H HD,M16 X

100 ... 4

2 PAFZZ 2530-01-583-9948 3PSD7 9234984R ROLLER ASSEMBLY,TRA ... 1

END OF FIGURE

(20)

HYEX00579

1

2

2 Figure 2. LOWER TRACK CHAIN ROLLER

(21)

FIG. 2. LOWER TRACK CHAIN ROLLER

1 PAFZZ 2530-01-474-8417 1J955 AT332621 ROLLER ASSEMBLY

TRACK,VEHICULAR ... 1

2 PAFZZ 5305-01-583-0939 3PSD7 4331851 SCREW,CAP,HEXAGON H HD ... 4

END OF FIGURE

(22)

HYEX00525

2

3

4

5

6

7

9

8

6

5

3

4

2

10

11

1 2 THROUGH 9

8

9 Figure 3. TRACK CHAIN IDLER

(23)

FIG. 3. TRACK CHAIN IDLER

1 PAFFF 2530-01-583-9939 3PSD7 9242964R IDLER ASSEMBLY,TRAC TRACK ... 1

2 PAFZZ 4730-01-474-0412 1J955 94-2011 . PLUG,PIPE ... 2

3 PAFZZ 3130-01-583-8108 3PSD7 1032503R . BEARING UNIT,PLAIN ... 2

4 PAFZZ 5315-01-583-8101 3PSD7 4126209R . PIN,STRAIGHT,HEADLE ... 2

5 PAFZZ 5331-01-473-8054 1J955 AT180019 . O-RING ... 2

6 PAFZZ 5330-01-473-8064 1J955 AT180017 . SEAL,PLAIN ... 2

7 PAFZZ 3040-01-584-4199 3PSD7 3070162R . SHAFT,STRAIGHT ... 1

8 PAFFF 2530-01-584-3267 3PSD7 9242963R . ROLLER ASSEMBLY,TRA ... 1

9 XAFZZ 5365-01-583-3142 3PSD7 3103096R . . BUSHING ... 2

10 PAFZZ 5340-01-583-3160 3PSD7 DH100029 CLEVIS,ROD END ... 1

11 PAFZZ 5306-01-475-3855 1J955 19M8035 BOLT,MACHINE ... 4

END OF FIGURE

(24)

2

3

4

5

6

7

8

9

10

11

12

13

HYEX00523

1 2 THROUGH 13

Figure 4. TRACK CHAIN ADJUSTER

(25)

FIG. 4. TRACK CHAIN ADJUSTER 1 PAFHH 3PSD7 9243393 ADJUSTER,TRACK ... 2 2 PAHZZ 4820-01-584-3220 3PSD7 DH400366 . FLANGE,GLAND,VALVE ... 1 3 PAHZZ 5340-01-584-3998 3PSD7 3103150R . ROD,STRAIGHT,HEADLE ... 1 4 PAHZZ 5330-01-583-1039 3PSD7 4412827R . SEAL,NONMETALLIC RO ... 1 5 PAHZZ 5330-01-584-3984 3PSD7 4412826R . SEAL,NONMETALLIC RO ... 1

6 PAHZZ 3040-01-584-4586 3PSD7 9243392R . CYLINDER ASSEMBLY,A ... 1

7 PAHZZ 5360-01-583-8115 3PSD7 3102994R . SPRING,HELICAL,COMP ... 1

8 PAHZZ 5365-01-584-3989 3PSD7 4625660R . SPACER,SLEEVE ... 1

9 PAHZZ 5310-01-583-3178 3PSD7 3103149R . WASHER,SHOULDERED ... 1

10 PAHZZ 4730-01-473-9053 1J955 AT180047 . PLUG,TUBE FITTING,T THREADED ... 1

11 PAHZZ 5310-01-583-0981 3PSD7 4412710R . NUT,PLAIN,BARREL ... 1

12 PAFZZ 4820-01-583-9959 3PSD7 4255055R . VALVE,SAFETY RELIEF ... 1

13 PAFZZ 4730-01-474-0049 1J955 TH100074 . FITTING,LUBRICATION ... 1

END OF FIGURE

(26)

HYEX00534

3

4

2

3

4

2

3

4

2

1

2

4 Figure 5. UNDERCARRIAGE FRAME

(27)

FIG. 5. UNDERCARRIAGE FRAME 1 XDHZZ 3PSD7 FF501804 FRAME ... 1 2 PAFZZ 2510-01-583-3885 3PSD7 9755978 TREAD,METALLIC,NONS 800MM ... 4 3 PAFZZ 5306-01-330-5202 75755 19M7493 BOLT,MACHINE M12 X 40 ... 8 4 PAFZZ 5310-01-475-3826 1J955 24H1748 WASHER,FLAT 1/2 X 1-1/4 X 0.105 ... 8 END OF FIGURE

0002-11

(28)

2 3 THROUGH 12

14

1

4

3

5

13

6

11

13

3

4

10

12

13

5

6

12

4

14

1

7

5

8

9

HYEX00549

Figure 6. TRACK CHAIN ASSEMBLY

(29)

FIG. 6. TRACK CHAIN ASSEMBLY

1 PAFZZ 2530-01-474-7815 1J955 2017550 TRACK SHOE,VEHICULA VEHICULAR

800MM ... 51

2 PAFHH 2540-01-583-9967 3PSD7 9250497R CHAIN ASSEMBLY,BAND W/O SHOE ... 1

3 PAHZZ 5315-01-473-8005 1J955 AT180028 . PIN,SHOULDER,HEADLE HEADLESS ... 50

4 PAHZZ 2530-01-583-8881 3PSD7 0005252R . LINK,TRACK SHOE,CON LH ... 51

5 PAHZZ 2530-01-584-1025 3PSD7 0005251R . LINK,TRACK SHOE,CON RH ... 50

6 PAHZZ 5365-01-474-7064 1J955 AT219467 . SPACER,SLEEVE ... 50

7 PAHZZ 2530-01-583-3189 3PSD7 4633367R . MASTER LINK,TRACK S RH ... 1

8 PAFZZ 5315-01-583-8075 3PSD7 T209260 . PIN,GROOVED,HEADLES ... 1

9 PAFZZ 5325-01-585-2157 3PSD7 T209259 . RING,RETAINING ... 1

10 PAFZZ 5365-01-474-7060 1J955 AT219471 . SPACER,RING ... 2

11 PAHZZ 5365-01-474-7063 1J955 AT219468 . SPACER,SLEEVE ... 1

12 PAHZZ 5330-01-583-8915 3PSD7 AT186161 . SEAL,NONMETALLIC RO ... 100

13 PAFZZ 5310-01-395-9635 75160 T139615 NUT,PLAIN,HEXAGON ... 204

14 PAFZZ 5306-01-395-6306 75160 T139614 BOLT,MACHINE ... 204

END OF FIGURE

(30)

3

2

1

3

2

1

4

2

3

1

2

3

1

HYEX00584

Figure 7. LOWER ROLLER GUARD

(31)

FIG. 7. LOWER ROLLER GUARD 1 PAFZZ 5306-01-475-3926 1J955 19M8232 BOLT,MACHINE M18 X 50 ... 16 2 PAFZZ 5310-01-257-3248 75160 12H236 WASHER,LOCK ... 16 3 PAFZZ 5310-01-475-3809 1J955 24M7353 WASHER,FLAT 20 X 34 X 3 MM ... 16 4 XDFZZ 3PSD7 8097015 GUARD,ROLLER ... 4 END OF FIGURE

0002-15

(32)

1 2 THROUGH 16

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

HYEX00567

Figure 8. ROTARY MANIFOLD

(33)

FIG. 8. ROTARY MANIFOLD

1 PAFHH 2520-01-474-5889 1J955 9107265EX HOUSING,AXLE ASSEMB

AXLE,AUTOMOTIVE ... 1

2 PAHZZ 5365-01-585-2316 3PSD7 4239611 . PLUG,MACHINE THREAD ... 1

3 PAHZZ 4820-01-584-4012 3PSD7 9145787 . STEM,FLUID VALVE ... 1

4 PAHZZ 5330-01-583-0968 3PSD7 4390776 . SEAL,NONMETALLIC RO ... 1

5 PAHZZ 5331-01-585-2136 3PSD7 AT264418 . O-RING ... 1

6 PAHZZ 3120-01-584-4006 3PSD7 4241780 . BEARING,SLEEVE ... 1

7 PAHZZ 5330-01-397-0349 75160 AT154162 . SEAL,PLAIN ... 6

8 PAHZZ 5310-01-475-3826 1J955 24H1748 . WASHER,FLAT 1/2 ... 4 9 PAHZZ 5305-01-327-0379 75755 19M7403 . SCREW,CAP,HEXAGON H HD,M12 X 35 ... 4 10 XAHZZ 3PSD7 0003542 . HOUSING ... 1 11 PAHZZ 5330-01-583-8921 3PSD7 3070250 . RETAINER,PACKING ... 1 12 PAHZZ 5325-01-583-0915 3PSD7 40M7048 . RING,RETAINING ... 1 13 PAHZZ 5331-01-397-0350 75160 CH16109 . O-RING ... 1 14 PAHZZ 5340-01-585-2165 3PSD7 2034607 . COVER,ACCESS ... 1 15 PAHZZ 5310-01-475-3812 1J955 24M7346 . WASHER,FLAT 11 X 20 X 2 MM ... 4 16 PAHZZ 5305-01-330-8496 75755 19M7662 . SCREW,CAP,HEXAGON H HD,M10 X 30 ... 4 END OF FIGURE

0002-17

(34)

4

3

1

2

HYEX00583

Figure 9. ROTARY MANIFOLD SEAL AND SWING STOP

(35)

FIG. 9. ROTARY MANIFOLD SEAL AND SWING STOP 1 PAFZZ 5340-01-584-4000 3PSD7 4613452 STOP,MECHANICAL ... 1 2 PAFZZ 5306-01-475-3542 1J955 19M6332 BOLT,MACHINE M14 X 35 ... 2 3 PAFZZ 5310-01-257-4304 75160 12H317 WASHER,LOCK 14.288 MM ... 2 4 PAFZZ 5340-01-584-3327 3PSD7 4428007 COVER,ACCESS ... 1 END OF FIGURE

0002-19

(36)

1 2 THROUGH 40

5

2

3

4

2

38

39

40

24

25

26

27

7

8

9

10

11

12

13

15

17

16

18

21 ₂₀

19

22

23

28

29

30

28

31

32

21

33

35

34

37

36

35

14

6

HYEX00550

Figure 10. TRAVEL MOTOR GEARBOX

(37)

FIG. 10. TRAVEL MOTOR GEARBOX 1 PAFHH 4320-01-584-1038 3PSD7 9256989 MOTOR,HYDRAULIC ... 1 2 PAHZZ 3040-01-584-4991 3PSD7 4210851 . PLATE,RETAINING,SHA ... 6 3 PAHZZ 3020-01-584-4241 3PSD7 3103052 . GEAR,HELICAL ... 3 4 PAHZZ 3110-01-584-3589 3PSD7 4445529 . BEARING,ROLLER,NEED ... 3 5 PAHZZ 5315-01-583-9924 3PSD7 4309995 . PIN,STRAIGHT,HEADLE ... 3 6 PAHZZ 5315-01-584-3214 3PSD7 4246358 . PIN,STRAIGHT,HEADLE ... 3 7 PAHZZ 5310-01-585-2091 3PSD7 4183819 . WASHER,FLAT ... 1 8 PAHZZ 3020-01-584-4230 3PSD7 3082149 . GEAR,HELICAL ... 1

9 PAHZZ 3010-01-584-4205 3PSD7 1032485 . CARRIER,GEAR ASSEMB PLANET ... 1

10 PAHZZ 5365-01-584-3986 3PSD7 4401293 . SPACER,STRAIGHT ... 1 11 PAHZZ 3040-01-583-7768 3PSD7 2049585 . GEARSHAFT,MULTIPLE ... 1 12 XAHZZ 3PSD7 1032490 . HOUSING ... 1 13 PAHZZ 5305-01-329-9731 75755 19M7488 . SCREW,CAP,HEXAGON H HD,M16 X 40 ... 28 14 PAHZZ 5315-01-585-2337 3PSD7 4478346 . PIN,GROOVED,HEADED ... 1 15 PAHZZ 5340-01-583-3912 3PSD7 2051690 . COVER,ACCESS ... 1 16 PAFZZ 5310-01-118-2367 75160 12H301 . WASHER,LOCK ... 12 17 PAFZZ 5306-01-330-8492 75755 19M8011 . BOLT,MACHINE M12 X 30 ... 12 18 PAFZZ 4730-01-474-0410 1J955 94-2013 . PLUG,PIPE ... 3 19 PAHZZ 5365-01-475-1060 1J955 4210853 . SPACER,SLEEVE ... 3 20 PAHZZ 5315-01-584-3355 3PSD7 4173093 . PIN,SPRING ... 3 21 PAHZZ 5310-01-584-3339 3PSD7 4148080 . PLATE,SPACER ... 6 22 PAHZZ 3110-01-584-3602 3PSD7 4406589 . BEARING,ROLLER,NEED ... 3 23 PAHZZ 3020-01-584-4184 3PSD7 3103051 . GEAR,HELICAL ... 3 24 PAHZZ 5315-01-584-3994 3PSD7 4436242 . PIN,STRAIGHT,HEADED ... 1 25 PAHZZ 5330-01-583-3908 3PSD7 3086531 . RETAINER,PACKING ... 1 26 PAFZZ 5306-01-475-3869 1J955 19M8002 . BOLT,MACHINE M20 X 55 ... 20

27 PAFZZ 5310-01-585-1949 3PSD7 A590920 . WASHER,LOCK ... 20

28 PAHZZ 3110-01-474-9563 1J955 AT130941 . ROLLER,BEARING ... 2

29 PAFZZ 3020-01-584-4212 3PSD7 1032489 . SPROCKET WHEEL ... 1

30 XDHZZ 3PSD7 1032488 . DRUM ... 1

31 PAHZZ 5330-01-584-1071 3PSD7 4634693 . SEAL,NONMETALLIC RO ... 2

32 PAHHH 4320-01-596-8051 3PSD7 PG200003 . MOTOR,HYDRAULIC ... 1

(38)

(1) (2) (3) (4) (5) (6) (7) ITEM

NO. SMR CODE NSN CAGEC PART NUMBER

DESCRIPTION AND USABLE ON

CODE (UOC) QTY

33 PAHZZ 5315-01-475-3974 1J955 34M7133 . PIN,SPRING 8 X 70 MM ... 3

34 PAHZZ 5315-01-583-9929 3PSD7 4139975 . PIN,STRAIGHT,HEADLE ... 3

35 PAHZZ 3040-01-584-4711 3PSD7 4624830 . PLATE,RETAINING,SHA ... 6

36 PAHZZ 3110-01-584-3606 3PSD7 4628766 . BEARING,ROLLER,NEED ... 6

37 PAHZZ 3040-01-584-4996 3PSD7 3103053 . GEAR,HELICAL ... 3

38 XDHZZ 3PSD7 1032487 . PINION CARRIER PLANET ... 1

39 PAHZZ 3040-01-584-5004 3PSD7 3103054 . GEAR,HELICAL ... 1

40 PAHZZ 3010-01-584-4151 3PSD7 1032486 . CARRIER,GEAR ASSEMB PLANET ... 1

END OF FIGURE

(39)

(40)

7

6

5

4

3

2

1

10

8

9

11

12

13

15

17

18

16

14

19

20

25

24

23

22

21

6

HYEX00552

Figure 11. TRAVEL MOTOR

(41)

FIG. 11. TRAVEL MOTOR

1 PAHZZ 4320-01-583-0900 3PSD7 2049166 ROTOR,PUMP UNIVERSAL ... 1

2 PAHZZ 3120-01-583-3894 3PSD7 TH4600133 ROLLER,LINEAR-ROTAR ... 1 3 PAHZZ 5325-01-585-2103 3PSD7 40M7047 RING,RETAINING ... 1 4 PAHZZ 5330-01-583-3890 3PSD7 4613831 SEAL,NONMETALLIC RO ... 1 5 PAFZZ 5331-01-585-2097 3PSD7 4420958 O-RING ... 1 6 PAFZZ 5331-01-473-9717 1J955 T111819 O-RING ... 2 7 XAHZZ 3PSD7 1031123 HOUSING ... 1 8 PAHZZ 5315-01-584-3334 3PSD7 4600108 PIN,SHOULDER,HEADED ... 2 9 PAHZZ 5315-01-584-3995 3PSD7 4601724 PIN,SHOULDER,HEADED ... 1 10 PAHZZ 3040-01-584-4186 3PSD7 2050565 SWASHPLATE,CONTROLL ... 1 11 PAHZZ 4820-01-583-3897 3PSD7 8099321 PISTON,VALVE ... 9 12 PAHZZ 3040-01-584-4227 3PSD7 3081570 PLATE,RETAINING,SHA ... 1 13 PAHZZ 5325-01-585-2144 3PSD7 3081593 RING,RETAINING ... 4 14 PAHZZ 5325-01-583-9973 3PSD7 3081592 RING,RETAINING ... 4 15 PAHZZ 5331-01-585-2327 3PSD7 4396775 O-RING ... 1 16 PAHZZ 5365-01-583-0906 3PSD7 3081595 RING,EXTERNALLY THR ... 1 17 PAFZZ 5331-01-584-3257 3PSD7 4396774 O-RING ... 1 18 PAFZZ 5340-01-583-0905 3PSD7 3081594 RETAINER,HELICAL CO ... 1 19 PAHZZ 3110-01-584-3444 3PSD7 4631910 BEARING,ROLLER,NEED ... 1 20 PAFZZ 5306-01-588-8930 3PSD7 M341850 BOLT,MACHINE ... 9 21 PAHZZ 5315-01-585-2114 3PSD7 4630921 PIN,STRAIGHT,HEADLE ... 2 22 PAFZZ 3040-01-584-4224 3PSD7 3106481 PLATE,RETAINING,SHA ... 1 23 PAHZZ 4320-01-583-8905 3PSD7 2051451 ROTOR,PUMP ... 1 24 PAHZZ 5360-01-583-9981 3PSD7 4396747 SPRING,HELICAL,COMP ... 6 25 PAHZZ 3120-01-584-3229 3PSD7 4397757 BEARING,SLEEVE ... 1 END OF FIGURE

0002-25

(42)

HYEX00554

2

3

5

4

6

7

8

9

4

5

10

11

12

13

5

6

14

15

17

18

17

19

16

21

22

20

23

24

5

4

6

7

8

9

4

5

2

3

21

22

23

24

16 17 THROUGH 19

1 2 THROUGH 24

Figure 12. TRAVEL MOTOR BRAKE VALVE

(43)

FIG. 12. TRAVEL MOTOR BRAKE VALVE

1 PAFHH 4820-01-589-7516 3PSD7 9260003 VALVE,FLOW CONTROL TRAVEL BRAKE

MOTOR ... 1

3 PAHZZ 5331-01-473-9877 1J955 4506408 . . O-RING ... 1

5 PAHZZ 5330-01-475-4011 1J955 M800650 . . PACKING,PREFORMED ... 1

7 PAFZZ 5331-01-474-0456 1J955 TH101926 . O-RING 28.700 X 3.500 MM ... 2 8 PAHZZ 5360-01-583-0976 3PSD7 4409389 . SPRING,HELICAL,COMP ... 2 9 PAHZZ 4820-01-584-3982 3PSD7 4602024 . CAP,VALVE ... 2 10 PAHZZ 5340-01-583-8893 3PSD7 4398281 . INSERT,SELF-LOCKING ... 1 11 PAHZZ 3110-01-136-0713 75160 R26552 . BALL,BEARING 5/16 ... 1 12 XAHZZ 3PSD7 8099406 . CASE ... 1 13 PAHZZ 4730-01-254-0210 75755 15H560 . PLUG,PIPE 1/16 ... 3 14 PAFZZ 4820-01-583-8899 3PSD7 4397022 . DISK,VALVE ... 2 15 PAFZZ 5360-01-583-0970 3PSD7 4396771 . SPRING,HELICAL,COMP ... 2

16 PAFZZ 4820-01-510-9828 75160 9185757 . VALVE,SAFETY RELIEF ... 2

17 PAFZZ 5330-01-596-5341 3PSD7 4033725 . . RING,BACK-UP ... 2

18 PAFZZ 5331-01-475-3915 1J955 4506418 . . O-RING ... 1

19 PAFZZ 5331-01-474-0456 1J955 TH101926 . . O-RING ... 1

20 PAHZZ 5360-01-583-3899 3PSD7 4297257 . SPRING,HELICAL,COMP HELICAL ... 1

22 PAHZZ 5330-01-475-4011 1J955 M800650 . . PACKING,PREFORMED ... 1

24 PAHZZ 5331-01-475-3915 1J955 4506418 . . O-RING ... 1

END OF FIGURE

(44)

13

14

19

18

13

4

13

2

3 ₁₁

12

14

HYEX00598

1

2

3

14

1

4

3

2

5

6

7

8

9

6

10

11

12

14

4

13

3

2

15

16

6

17

5

7

6

8

16

10

17

9

6

4

13

15

14

11

12

2

3

13

14

18

19 Figure 13. TRAVEL DEVICE HYDRAULIC LINES

(45)

FIG. 13. TRAVEL DEVICE HYDRAULIC LINES

1 PAFZZ 4720-01-583-8938 3PSD7 4450505 HOSE ASSEMBLY,NONME ... 2

2 PAFZZ 4730-01-583-2616 3PSD7 A852122 ADAPTER,STRAIGHT,TU ... 4

3 PAFZZ 5330-01-475-4011 1J955 M800650 . PACKING,PREFORMED ... 1

4 PAFZZ 5331-01-310-8448 1J955 T77858 O-RING ... 8

5 PAFZZ 5305-01-326-4922 75755 19M7361 SCREW,CAP,HEXAGON H HD,M12 X 50 . . . 2

6 PAFZZ 5340-01-329-7193 75755 H77698 STRAP,LINE SUPPORTI SUPPORTING ... 8

7 PAFZZ 5340-01-584-1351 3PSD7 4202103 CLAMP,LOOP ... 2

8 PAFZZ 5325-01-585-2857 3PSD7 4428098 GROMMET,NONMETALLIC ... 2

9 PAFZZ 5325-01-584-4131 3PSD7 4437525 GROMMET,NONMETALLIC ... 2

11 PAFZZ 4730-01-583-2623 3PSD7 A852344 ELBOW,PIPE TO HOSE ... 2

12 PAFZZ 5331-01-475-3915 1J955 4506418 . O-RING ... 1

13 PAFZZ 4730-01-584-1514 3PSD7 A853166 ADAPTER,STRAIGHT,PI ... 8

14 PAFZZ 5331-01-474-0419 1J955 AT318035 . O-RING ... 1

16 PAFZZ 5340-01-583-2607 3PSD7 9727822 CLAMP,BLOCK ... 2

18 PAFZZ 4730-01-584-3380 3PSD7 A852544 TEE,PIPE ... 1

19 PAFZZ 5331-01-475-3915 1J955 4506418 . O-RING ... 1

END OF FIGURE

(46)

1

2

HYEX00582

Figure 14. TRAVEL MOTOR SUPPORT HARDWARE

(47)

FIG. 14. TRAVEL MOTOR SUPPORT HARDWARE 1 PAFZZ 5310-01-475-3613 1J955 N231749 WASHER,FLAT 20.620 X 38.100 X 6.350 MM ... 32 2 PAFZZ 5305-01-585-2908 3PSD7 TH111692 SCREW,CAP,HEXAGON H HD,M20 X 70 ... 32 END OF FIGURE

0002-31

(48)

1

2

3

HYEX00581

Figure 15. TRAVEL MOTOR COVER

(49)

FIG. 15. TRAVEL MOTOR COVER 1 PAFZZ 5340-01-584-4034 3PSD7 3087256 COVER,ACCESS ... 2 2 PAFZZ 5310-01-583-9224 3PSD7 J222014 WASHER,FLAT ... 12 3 PAFZZ 5306-01-475-3542 1J955 19M6332 BOLT,MACHINE M14 X 35 ... 12 END OF FIGURE

0002-33

(50)

HYEX01560

1 Figure 16. REPLACEMENT ENGINE

(51)

FIG. 16. REPLACEMENT ENGINE

1 PBFHH 2815-01-586-6168 3PSD7 RE538996 ENGINE,DIESEL ... 1

END OF FIGURE

(52)

HYEX01563

1

2 ₃

4

5

6

7

8

9 Figure 17. ROCKER ARM COVER

(53)

FIG. 17. ROCKER ARM COVER

1 PAFZZ 2590-01-566-5322 75755 RE500250 CAP,FILLER OPENING ... 1

2 PAFZZ 4820-01-586-7953 3PSD7 RE528360 COVER PLATE,VALVE ... 1

3 PAFZZ 7690-01-567-8696 75755 R521401 DECAL ... 1

4 PAFZZ 5340-01-470-0880 66836 H23125 BUTTON,PLUG ... 7

5 PAFZZ 5305-01-567-6657 75755 R521390 SCREW,CAP,HEXAGON H HD ... 7

6 PAFZZ 5331-01-460-2664 75160 R123575 O-RING ... 7

7 PAFZZ 2815-01-567-2564 66836 R515555 DEFLECTOR,DIRT AND LIQUID ... 1

8 PAFZZ 5306-01-326-4912 75755 19M7775 BOLT,MACHINE M6 X 16 ... 2

9 PAFZZ 5330-01-567-6153 75755 R524497 GASKET PART OF KIT P/N RE527833, PART

OF KIT P/N RE527834, PART OF KIT P/N

RE527832 ... 1

END OF FIGURE

(54)

HYEX01562

1

3

2

3

2

1 Figure 18. OIL FILL

(55)

FIG. 18. OIL FILL

1 PAFZZ 5330-01-470-2022 66836 R136495 GASKET PART OF KIT P/N RE527833 ... 2

2 PAFZZ 5340-01-475-4017 1J955 R116296 COVER,ACCESS ... 2

3 PAFZZ 5306-01-473-9538 1J955 RE67238 BOLT,MACHINE M8 X 20 ... 4

END OF FIGURE

(56)

HYEX01564

1

2

3 Figure 19. CRANKSHAFT PULLEY

(57)

FIG. 19. CRANKSHAFT PULLEY

1 PAFZZ 3040-01-585-4423 3PSD7 RE505939 DAMPER,INERTIA ... 1

2 PAFZZ 5365-01-535-9851 1J955 R517237 SPACER,SLEEVE ... 1

3 PAFZZ 5305-01-535-9844 1J955 R516648 SCREW,DRIVE ... 1

END OF FIGURE

(58)

HYEX01565

7

6

2

3

4

5

1 Figure 20. FLYWHEEL HOUSING

(59)

FIG. 20. FLYWHEEL HOUSING

1 PAFZZ 2815-01-586-8731 3PSD7 R503444 HOUSING,FLYWHEEL ... 1

2 PAFZZ 5340-01-510-0504 02YK8 R131768 PLUG,ENGINE ... 1

3 PAFZZ 5331-01-511-6042 1J955 R61467 O-RING ... 1

4 PAFZZ 5330-01-307-9409 75160 RE44574 SEAL,PLAIN PART OF KIT P/N RE527834,

PART OF KIT P/N RE527832 ... 1

5 PAFZZ 4730-00-289-5176 58536 A-A-59616ACABUD PLUG,PIPE ... 1

7 PAFZZ 5306-01-470-1964 66836 R135918 BOLT,MACHINE ... 8

END OF FIGURE

(60)

HYEX01559

1

2

3

1

2 Figure 21. FLYWHEEL

TM 5-3805-294-24P

0002

(61)

FIG. 21. FLYWHEEL

1 PAFHH 2815-01-586-0915 3PSD7 RE500527 FLYWHEEL,ENGINE ... 1

2 PAHZZ 3020-01-280-4316 75755 R28811 . GEAR,SPUR ... 1

3 PAFZZ 5306-01-470-1964 66836 R135918 BOLT,MACHINE ... 6

END OF FIGURE

(62)

1

2

25

29

HYEX01575

3 4 THROUGH 8

21

22

25 26 THROUGH 29

27

28

34 35 THROUGH 37

3

4

7

8

9

10

11

12

23

24

15

14

13

16

17

20

21

22

26

27

28

30

40

31

32

33

34

35

36

35

37

38

39

5

6

19

18 Figure 22. FUEL INJECTION PUMP

(63)

FIG. 22. FUEL INJECTION PUMP

1 PAFZZ 5340-01-570-3297 75755 R522417 CLAMP,LOOP ... 6

2 PAFZZ 5306-01-326-4912 75755 19M7775 BOLT,MACHINE ... 6

3 PAFFF 2910-01-567-3423 75755 RE534111 PARTS KIT,ENGINE FU FUEL PUMP ... 6

4 PAFZZ 5310-01-545-8300 75160 R134920 . NUT BLANK ... 2

5 PAFZZ 5331-01-567-6621 75755 R65397 . O-RING ... 1

6 PAFZZ 2910-01-567-2379 75755 RE522594 . TUBE,FUEL ... 1

7 PAFZZ 5331-01-567-7486 75755 R505452 . O-RING ... 1

8 PAFZZ 5310-01-545-8862 75160 R131051 . WASHER,FLAT ... 1

9 PAFZZ 4730-01-566-7372 75755 R515044 ADAPTER,STRAIGHT,TU TUBE TO

BOSS ... 6

10 PAFZZ 4710-01-567-3433 75755 RE534168 TUBE,BENT,METALLIC ... 2

13 PAFZZ 5310-01-408-5853 75160 R91360 NUT,PLAIN,HEXAGON ... 1

14 PAFZZ 3020-01-567-1309 75755 R526013 GEAR,HELICAL ... 1

15 PAFZZ 5330-01-101-0440 75160 AR65507 KIT,PACKING ... 1

16 PAFZZ 5331-01-540-6024 75160 R116031 O-RING ... 1

17 PAFZZ 3040-01-567-5183 75755 R525970 ADAPTER,HOUSING ... 1

18 PAFZZ 5310-01-331-7601 75755 14M7298 NUT,SELF-LOCKING,EX EXTENDED

WASHER,HEXAGON, M8 ... 2

19 PAFZZ 5331-01-540-6016 75160 R516125 O-RING ... 1

20 PAFZZ 5306-01-473-9538 1J955 RE67238 BOLT,MACHINE ... 1

21 PAFZZ 5365-01-550-5552 75160 RE517370 PLUG,MACHINE THREAD ... 1

22 PAFZZ 5330-01-470-2010 66836 51M7044 . GASKET ... 1

24 PAFZZ 6150-01-567-5200 75755 RE509093 WIRING HARNESS ... 1

25 PAFZZ 2910-01-566-0465 75755 RE533508 PUMP,FUEL,METERING AND

DISTRIBUTING ... 1

26 PAFZZ 4820-01-567-3455 75755 RE534733 . VALVE,LINEAR,DIRECT DIRECTIONAL

CONTROL ... 1

27 PAFFF 6685-01-553-6495 75160 RE516336 . TRANSMITTER,TEMPERA

TEMPERATURE,ELECTRICAL

RESISTANCE ... 1

28 PAFZZ 5331-01-567-6112 75755 R524234 . . O-RING ... 1

(64)

(1) (2) (3) (4) (5) (6) (7) ITEM

NO. SMR CODE NSN CAGEC PART NUMBER

DESCRIPTION AND USABLE ON

CODE (UOC) QTY

29 PAFZZ 2910-01-567-3145 75755 RE524528 . PARTS KIT,FUEL INJE INJECTOR,DIESEL

ENGINE ... 1

33 PAFZZ 5307-01-567-4926 75755 R521159 STUD,PLAIN ... 3

34 PAFFF 2815-01-567-2609 75755 RE520928 MANIFOLD,INTAKE ... 1

35 PAFZZ 4730-01-540-1539 75160 RE515636 . RESTRICTOR,FLUID FL FLOW ... 6

36 PAFZZ 4820-01-540-1357 75160 RE516335 . VALVE,SAFETY RELIEF ... 1

37 PAFZZ 6620-01-540-1324 75160 RE520930 . TRANSMITTER,PRESSUR

PRESSURE ... 1 38 PAFZZ 5305-01-329-9729 75755 19M7785 SCREW,CAP,HEXAGON HD,M10 X 25 ... 2 39 PAFZZ 5340-01-567-5344 75755 R525997 BRACKET,MOUNTING ... 1 40 PAFZZ 5305-01-567-7552 75775 19M8024 SCREW,CAP,HEXAGON H ... 1 END OF FIGURE

TM 5-3805-294-24P

0002

(65)

(66)

1

2

HYEX01436

1

2

3

4

6

5

7

8

9

10 Figure 23. AIR INLET

(67)

FIG. 23. AIR INLET

1 PAFZZ 5365-01-474-7070 1J955 RE46684 PLUG,MACHINE THREAD ... 2

2 PAFZZ 5331-01-471-7468 75160 51M7041 . O-RING ... 1

3 PAFZZ 2540-01-587-7017 75755 R505166 HOUSING,AIR INTAKE, ... 1

4 PAFZZ 5305-01-567-4903 75755 R500394 SCREW,CAP,HEXAGON H HD ... 2

5 PAFZZ 5330-01-307-9424 75160 R81275 GASKET ... 1

RE527832 ... 1

7 PAFZZ 2990-01-566-5397 75755 R515029 COVER ... 1

8 PAFZZ 5305-01-329-9729 75755 19M7785 SCREW,CAP,HEXAGON HD,M10 X 25 ... 10

9 PAFZZ 4730-01-474-5070 1J955 RE71255 PLUG,PIPE ... 1

END OF FIGURE

(68)

7

8

9

10

HYEX01600

1

2

3

4

5

11

6

7

8

9

10

11

12 Figure 24. OIL PAN

(69)

FIG. 24. OIL PAN

RE527832 ... 1

2 PAFZZ 2815-01-474-0026 1J955 RE69898 STRAINER,OIL PUMP ... 1

3 PAFZZ 5305-01-586-0038 1J955 19M10075 SCREW,CAP,HEXAGON H M8 X 110 ... 2

4 PAFZZ 5331-01-311-5972 75160 R61871 O-RING ... 1

7 PAFZZ 4730-01-472-1757 75160 RE46685 PLUG,PIPE,MAGNETIC ... 1

8 PAFZZ 5331-01-460-2668 75160 51M7043 . O-RING ... 1

9 PAFZZ 4820-01-577-8578 66836 RE507952 COCK,POPPET DRAIN ... 1

10 PAFZZ 5331-01-460-2668 75160 51M7043 . O-RING ... 1

11 PAFZZ 5306-01-475-3886 1J955 19M7799 BOLT,MACHINE M8 X 45 ... 4

12 PAFZZ 2815-01-586-0104 3PSD7 R527787 OIL PAN ... 1

END OF FIGURE

(70)

2

1

HYEX01586

Figure 25. WATER PUMP PULLEY

(71)

FIG. 25. WATER PUMP PULLEY

1 PAFZZ 3020-01-475-4812 1J955 R115250 PULLEY,GROOVE ... 1

END OF FIGURE

(72)

HYEX01587

1

2

3

2

3

2

4

5 Figure 26. THERMOSTAT

TM 5-3805-294-24P

0002

(73)

FIG. 26. THERMOSTAT

1 PAFZZ 6685-01-348-4793 75160 RE33705 THERMOSTAT,FLOW CON CONTROL ... 1

2 PAFZZ 5330-01-567-6615 75755 R521548 SEAL,NONMETALLIC RO ROUND

SECTION ... 3

3 PAFZZ 6685-01-584-7434 75160 RE538806 THERMOSTAT,FLOW CON ... 2

4 PAFZZ 2930-01-567-1502 75755 R519491 WATER OUTLET,ENGINE ... 1

END OF FIGURE

(74)

2

1

3

4

5

HYEX01619

Figure 27. SERPENTINE BELT

(75)

FIG. 27. SERPENTINE BELT

1 PAFZZ 5365-01-567-5291 75755 R133643 SPACER,SLEEVE ... 1

2 PAFZZ 3020-01-566-4167 75755 AT211041 PULLEY,FLAT ... 1

3 PAFZZ 3030-01-549-6477 75160 R500242 BELT,V ... 1

4 PAFZZ 3120-01-470-3574 66836 R502079 BUSHING,SLEEVE ... 1

5 PAFZZ 5305-01-510-1931 02YK8 19M7811 SCREW,CAP,HEXAGON H HD,M10 X 90 . . . 1

END OF FIGURE

(76)

1

2

3

4

HYEX01561

5

6

2

1

4

3

2

1 Figure 28. ENGINE COOLANT HEATER

(77)

FIG. 28. ENGINE COOLANT HEATER

1 PAFZZ 4820-01-577-8578 66836 RE507952 COCK,POPPET DRAIN ... 2

2 PAFZZ 5331-01-460-2668 75160 51M7043 . O-RING ... 1

3 PAFZZ 4730-01-566-7347 75755 RE520229 ADAPTER,STRAIGHT TUBE-HOSE ... 1

4 PAFZZ 5331-01-460-2668 75160 51M7043 . O-RING ... 1

5 PAFZZ 5331-01-257-9152 06021 U13639 O-RING ... 1

6 PAFZZ 5365-01-476-3645 1J955 R123616 PLUG,MACHINE THREAD ... 1

END OF FIGURE

(78)

1

2

3

4

HYEX01589

Figure 29. EXHAUST MANIFOLD

(79)

FIG. 29. EXHAUST MANIFOLD

RE527832 ... 6 2 PAFZZ 5365-01-585-8689 3PSD7 R526941 SPACER,SLEEVE ... 12 3 PAFZZ 5305-01-584-7387 3PSD7 R522554 SCREW,CAP,HEXAGON H HD ... 12 4 PAFZZ 2815-01-586-2265 3PSD7 R527625 MANIFOLD,EXHAUST ... 1 END OF FIGURE

0002-63

(80)

2

1

4

3

5

6

HYEX01598

Figure 30. VENTILATING SYSTEM

(81)

FIG. 30. VENTILATING SYSTEM

1 PAFZZ 4720-01-317-0650 75755 TY22450 HOSE,NONMETALLIC ... 1

3 PAFZZ 5340-01-318-2322 75755 R72659 CLAMP,LOOP ... 1

4 PAFZZ 5365-01-257-3301 75160 28H1517 SPACER,SLEEVE ... 1

5 PAFZZ 4730-01-510-0051 1J955 R120467 CONNECTOR,MULTIPLE, FLUID PRESSURE

LINE ... 1

6 PAFZZ 5331-01-225-4199 81343 MS28775-116 O-RING ... 1

END OF FIGURE

(82)

2

1

HYEX01599

Figure 31. STARTING MOTOR

(83)

FIG. 31. STARTING MOTOR

1 PAFZZ 6110-01-584-7450 3PSD7 RE500345 STARTER,MOTOR ... 1

END OF FIGURE

(84)

HYEX01602

1

2

3

4

5

6

7

8

9

9 Figure 32. ALTERNATOR

TM 5-3805-294-24P

0002

(85)

FIG. 32. ALTERNATOR

1 PAFZZ 5305-01-572-4225 75755 19M7818 SCREW,MACHINE M12 X 80 ... 1

2 PAFZZ 6150-01-584-7462 3PSD7 AT341429 WIRING HARNESS ENGINE POWER ... 1

3 PAFZZ 5310-01-328-7657 75755 14M7273 NUT,PLAIN,HEXAGON M8 ... 1

4 PAFZZ 5310-01-423-5301 75160 12M7065 WASHER,FLAT ... 1

5 PAFZZ 4730-01-328-8545 75755 14M7296 LOCKNUT,PIPE M10 ... 1

6 PAFZZ 2920-01-552-0050 75160 AT303320 GENERATOR,ENGINE AC ACCESSORY, 28

VOLT 80 AMP ... 1

9 PAFZZ 5310-01-335-3387 75755 14M7299 NUT,PLAIN,EXTENDED WASHER,HEXAGON,

M12 ... 2

END OF FIGURE

(86)

HYEX01603

1

2 3 THROUGH 7

3

4

2

5

6

7 Figure 33. FINAL FUEL FILTER

(87)

FIG. 33. FINAL FUEL FILTER

2 PAFFF 2910-01-585-8683 3PSD7 RE524723 FIILTER,FLUID ... 1

3 PAFZZ 5330-01-452-1310 75755 RE51649 . PARTS KIT,SEAL REPL

REPLACEMENT,MECHANICAL

EQUIPMENT ... 1

4 PAFZZ 5330-01-512-4287 75160 RE516512 . PARTS KIT,SEAL REPL

REPLACEMENT,MECHANICAL

EQUIPMENT ... 1

5 PAFZZ 2910-01-552-2317 75755 RE522878 . FILTER ELEMENT,FLUI FLUID ... 1

6 PAFZZ 4330-01-512-4284 75160 RE516553 . PARTS KIT,FLUID PRE PRESSURE

FILTER ... 1

7 PAFZZ 2910-01-470-1640 66836 RE60854 . VALVE,FUEL SYSTEM ... 1

END OF FIGURE

(88)

8 9 AND 10

HYEX02132

1

7

3

2

12

4

5

6

1

7

9

8

10

11

10

8

9 Figure 34. LUBRICITY FUEL FILTER

(89)

FIG. 34. LUBRICITY FUEL FILTER

1 PAFZZ 4730-01-593-1114 3PSD7 FF501895 HOSE ASSEMBLY ... 2

2 PAFZZ 5310-01-197-3357 75160 24H1685 WASHER,FLAT ... 8

3 PAFZZ 5306-01-330-8490 75755 19M7867 BOLT,MACHINE ... 4

4 PAFZZ 5340-01-595-6288 3PSD7 FF501892 BRACKET,MOUNTING ... 1

5 PAFZZ 5310-01-196-2757 75160 24H1287 WASHER,FLAT ... 2

6 PAFZZ 5305-01-329-9729 75755 19M7785 SCREW,CAP,HEXAGON ... 2

7 MFFZZ 3PSD7 4610630-012 GUARD,HOSE MAKE FROM P/N

4610630,CAGE 3PSD7,12 IN. ... 2

8 PAFZZ 4730-01-596-4819 3PSD7 38H1011 ELBOW,90 DEGREE ... 2

9 PAFZZ 5331-01-474-0464 1J955 T77613 . O-RING ... 1

10 PAFZZ 5331-01-101-0594 75160 R26448 . O-RING ... 1

11 PAFZZ 2940-01-567-4018 75755 RE536291 FILTER ELEMENT,FLUI ... 1

12 PAFZZ 2910-01-567-3748 75755 RE535283 HEAD,FLUID FILTER ... 1

END OF FIGURE

(90)

1

2

3

6

4

5

4

7

8

11

9

10

12

13

14

15

HYEX01590

11

12 Figure 35. FRONT PLATE AND IDLER GEARS

(91)

FIG. 35. FRONT PLATE AND IDLER GEARS 1 PAHZZ 5340-01-586-0106 3PSD7 R525817 PLATE,MOUNTING ... 1 2 PAHZZ 5307-01-470-4223 66836 R134518 STUD,PLAIN ... 2 3 PAHZZ 5307-01-577-7411 66836 R520139 STUD,SHOULDERED ... 6 4 PAHZZ 5310-01-585-8684 3PSD7 R515494 WASHER,LOCK ... 2 5 PAHZZ 3040-01-585-4094 3PSD7 R504843 GEARSHAFT,HELICAL ... 1

6 PAHZZ 3020-01-585-4115 3PSD7 RE508489 GEAR,HELICAL ... 1

7 PAHZZ 5315-01-586-2330 3PSD7 R515408 PIN,STRAIGHT,HEADLE ... 1

8 PAHZZ 5306-01-514-2523 02YK8 19M8844 BOLT,MACHINE M10 X 60 ... 1

9 PAHZZ 5306-01-475-3895 1J955 19M8966 BOLT,SHOULDER M10 X 50 ... 1

10 PAHZZ 3120-01-470-3606 66836 R131283 BEARING,WASHER,THRU THRUST ... 1

11 PAHZZ 3020-01-474-4781 1J955 RE56369 GEAR CLUSTER ... 1

12 PAHZZ 3120-01-475-4704 1J955 R114193 . BUSHING,SLEEVE ... 1 13 PAHZZ 5365-01-470-1688 66836 R114194 BUSHING,ECCENTRIC ... 1 14 PAHZZ 5310-01-470-0551 66836 R101225 WASHER,KEY ... 1 15 PAHZZ 5305-01-470-3595 66836 R136475 SCREW,CAP,HEXAGON H HD ... 5 END OF FIGURE

0002-75

(92)

1

2

HYEX01605

Figure 36. FUEL TRANSFER PUMP COVER

(93)

FIG. 36. FUEL TRANSFER PUMP COVER

1 PAFZZ 5306-01-473-9532 1J955 RE66334 BOLT,MACHINE ... 2

2 PAFZZ 5340-01-475-3761 1J955 R123396 COVER,ACCESS ... 1

END OF FIGURE

(94)

HYEX01604

4

3

6

5

6

7

1

2

9

8

9

20

10

11

12

15

13

14

16

19

17

16

17

18

5

6

8

9

13

14

13 Figure 37. THERMOSTAT HOUSING, BYPASS TUBE TO WATER PUMP

(95)

FIG. 37. THERMOSTAT HOUSING, BYPASS TUBE TO WATER PUMP

1 PAFZZ 2930-01-567-2075 75755 R519737 MANIFOLD,FLUID COOL COOLER ... 1

OF KIT P/N RE527832 ... 2

3 PAFZZ 2930-01-567-2397 75755 R504754 MANIFOLD,FLUID COOL COOLER ... 1

5 PAFZZ 2990-01-566-7455 75755 RE523250 CONNECTOR,EXHAUST P PIPE ... 1

6 PAFZZ 5331-01-540-6034 75160 R63185 . O-RING ... 2

8 PAFZZ 4710-01-567-2587 75755 RE516026 TUBE,METALLIC ... 1

9 PAFZZ 5331-01-540-6034 75160 R63185 . O-RING ... 2

10 PAFZZ 5365-01-514-1106 02YK8 RE52242 PLUG,MACHINE THREAD ... 1

11 PAFZZ 2930-01-587-7008 3PSD7 R524482 WATER OUTLET ENGINE ... 1

13 PAFZZ 5365-01-474-7070 1J955 RE46684 PLUG,MACHINE THREAD ... 2

14 PAFZZ 5331-01-471-7468 75160 51M7041 . O-RING ... 1

OF KIT P/N RE527832 ... 2

17 PAFZZ 5340-01-586-2915 3PSD7 R128415 CLAMP,LOOP ... 2

18 PAFZZ 4730-01-567-2443 75755 R519517 ADAPTER,FITTING,LUB ... 1

19 PAFZZ 4710-01-566-7395 75755 R519025 TUBE ASSEMBLY,METAL ... 1

OF KIT P/N RE527832 ... 1

END OF FIGURE

(96)

HYEX01606

1

2

3

4

5

6

7 Figure 38. ENGINE OIL DIPSTICK WITH DIPSTICK TUBE

(97)

FIG. 38. ENGINE OIL DIPSTICK WITH DIPSTICK TUBE

1 PAFZZ 6680-01-590-2919 3PSD7 RE529822 GAGE ROD,LIQUID LEV ... 1

2 PAFZZ 4730-01-476-6286 1J955 R502725 PLUG,PIPE ... 1

3 PAFZZ 4710-01-586-8398 3PSD7 R523199 FILLER NECK,VEHICUL ... 1

5 PAFZZ 5340-01-586-0110 3PSD7 R524759 BRACKET,ANGLE ... 1

6 PAFZZ 5340-01-258-4763 75160 T33276 CLAMP,LOOP ... 1

7 PAFZZ 5310-01-331-7601 75755 14M7298 NUT,SELF-LOCKING,EX EXTENDED

WASHER,HEXAGON, M8 ... 1

END OF FIGURE

(98)

HYEX01615

1

2

2 Figure 39. FRONT AUXILIARY DRIVE

(99)

FIG. 39. FRONT AUXILIARY DRIVE

1 PAFZZ 3020-01-585-4131 3PSD7 R504762 PULLEY,GROOVE ... 1

END OF FIGURE

(100)

HYEX01616