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TRANSFORMER PROTECTION

Target Audiance

Electrical Engineers

Protection Engineers

Test & Commissioning Engineers

Power System Engineers

Utility Engineers

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TRANSFORMER PROTECTION

Introduction

Transformers are a critical and expensive component of the

power system. Due to long lead time for

repair and replacement of transformers, a

major goal of

transformer protection is limiting the damage to a faulted transformer. The comprehensive transformer protection provided by multiple function protective

relays is appropriate for critical transformers of all applications.

(8)

TRANSFORMER PROTECTION

The type of protection for the transformers varies depending on the application and importance of the transformer.

Transformers are protected primarily against faults and

overloads. The type of protection used should minimize the time of disconnection for faults within the transformer and to reduce the risk of catastrophic failure to simplify eventual repair.

(9)

TRANSFORMER PROTECTION Any extended operation of the transformer under abnormal condition such as faults or overloads

compromises the life of the transformer, which means

adequate protection should be provided for quicker isolation of the transformer under such condition.

(10)

The various possible transformer faults are,1. Overheating2. Winding faults3. Open circuits4. External faults5. Over fluxing

TYPES OF FAULTS

(11)

They are due to

Sustained overloads and short circuits

Failure of cooling system

Protection

The thermal overload relays and temperature relays, sounding

the alarm are used

The thermocouples or resistance temperature indicators are

also provided near the winding.

These are connected in a bridge circuits.

When the bridge balance gets disturbed for more than the

permissible duration circuit breaker trips.

(12)

The winding faults are called internal faults. The overheating or mechanical shocks deteriorates the winding insulation. If the winding insulation-is weak, there is a possibility of

Phase to phase faults

Earth faults

Inter turn faults

Persistent fault would have a possibility of oil-fire. PROTECTION

Differential protection

Over current protection is also used as a backup protection

For earth fault protection, the restricted earth fault protection

system, neutral current relays or leakage to frame protection system is used.

(13)

The open circuit in one of the three phases causes the

undesirable heating of the transformer.

Open circuits are much harmless compared to other faults.

Transformers can be manually disconnected from the system

during such faults.

(14)

Through faults are the external faults which occur outside the

protected zone.

These are not detected by the differential protection.

If faults persists the transformer gets subjected to thermal and

mechanical stresses which can damage the transformer. PROTECTION

The overcurrent relays with undervoltage blocking, zero

sequence protection and negative sequence protection are used to give protection

The setting of the overcurrent protection not only protects

transformer but also covers the station busbar and portion of a transmission line.

(15)

The flux density in the transformer core is proportional to the

ratio of the voltage to frequency i.e. V/f

Transformers are designed to work with certain value of flux

density in the core. In the generator transformer unit, if full

excitation is applied before generator reaches its synchronous speed then due to high V/f the overfluxing of core may occur. PROTECTION

V/f relay called volts/hertz relay is provided to give the

protection against overfluxing operation.

(16)

Other faults

Tap changer faults

High voltage surges due to lightning

Switching surges

(17)

Importance of Protection

Detect and isolate fault

Maintain system stability

To limit the damage in adjacent equipment

Minimize fire risk

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A B C c b a a2 a1 b1 b2 B1 B2 A2 A1 C2 C1 c1 c2 A B C C2 C1 A2 A1 B2 B1 a b c c2 c1 a2 a1 b1 b2

“Clock face” numbers refer to position of low voltage phase - neutral vector with respect to high voltage phase - neutral vector.

Line connections made to highest numbered winding terminal available. Line phase designation is same as winding.

(20)

Phase displacement 0 Group 1 Phase displacement 180 Group 2

Lag phase displacement 30

Group 3

Lead phase displacement 30 Group 4 Yy0 Dd0 Zd0 Yy6 Dd6 Dz6 Yd1 Dy1 Yz1 Yd11 Dy11 Yz11

(21)

“Clock Face” numbers refer to position of low voltage

phase-neutral vector with respect to high voltage phase neutral vector

Line connections made to highest numbered winding

terminal available

Line phase designation is same as winding

Example 1 : Dy 11 Transformer B1 B2 b1 b2 a2 a1 A1 A2 C1 C2 c1 c2 High Voltage Windings Low Voltage Windings A Phase Winding s B Phase Winding s C Phase

Transformer Connections

(22)
(23)

Requirements

Fast operation for primary short circuits

Discrimination with downstream protections

Operation within transformer withstand

Non-operation for short or long term overloads

Non-operation for magnetising inrush

(24)

HV LV

50 51

50 set to 1.2 - 1.3 x through fault level

(25)

Concerns relay response to offset waveforms (DC transient) Definition

I

1

- I

2

I

2

x 100

I1 = Steady state rms pick up current I2 = Fully offset rms

I

1

I

2

D.

C

.

Transient Overreach

(26)

HV 2 5 1 5 1 5 1 HV LV 1 Tim e LV HV1HV2 Curren t I I

Instantaneous High Set Overcurrent

Relay Applied to a Transformer

(27)

I3Ø

I3Ø

I3Ø

I3Ø

0.866

(28)

I3Ø

0.866

I3Ø

0.4 sec

LV relay

(29)
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Grid supply Feeders 51 51 67 67 51 51

Parallel Transformers

Directional Relays (1)

(34)

51 51 51 51 Bus Section

Parallel Transformers

Directional Relays (2)

Grid supply Feeders 51

(35)
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1 p.u. turns3 p.u. turns x IP PR R IF Protective Relay : 3 ratio turns Effective . 3 . current Fault : at fault a For . x 3 current, primary Thus, values load full to current E/F limits Resistor F.L. 2 F.L. F.L. P               secondary C.T. then r, transforme of current load full on based is side) primary (on ratio C.T. If 2

(38)

 IF 51 Overcurrent Relay If as multiple of IF.L. 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 Star Side Delta Side 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 p.u..

Overcurrent Relay Sensitivity

to Earth Faults (1)

(39)

10 9 8 7 6 5 4 3 2 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 p.u.. If as multiple of IF.L. Star Side Delta Side

Overcurrent Relay Sensitivity

to Earth Faults (2)

 IF

51 Overcurrent

(40)

 IF IP IN 10 9 8 7 6 5 4 3 2 1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0  p.u.. IN IP IF

Overcurrent Relay Sensitivity

to Earth Faults (3)

If as multiple of IF.L.

(41)

Differential Relay Setting % of Star Winding Protected

10% 58%

20% 41%

30% 28%

40% 17%

Earth Fault on Transformer Winding

I

Differential Relay

Setting = IS

For relay operation, I > IS

e.g. If IS = 20%, then > 20% for

operation

i.e. > 59%

Thus 59% of winding is not protected

2

3

I =

2

(42)

Provides back-up protection for system

Time delay required for co-ordination

Unrestricted Earthfault Protection (1)

5 1 5 1 5 1 51 N

(43)

Can provide better sensitivity

(C.T. ratio not related to full load current) (Improved “effective” setting)

Provides back up protection for transformer and system

5 1 5 1 5 1 51 N 51 N

(44)

Protected Zone

RE F

Relay only operates for earth faults within protected zone.Uses high impedance principle.

Stability level : usually maximum through fault level of

(45)

LV restricted E/F protection trips

both HV and LV breaker Recommended setting : 10% rated

Restricted E/F Protection

(46)

A B C N

LV restricted E/F protection trips both HV and LV breaker Recommended setting : 10% rated

(47)

Protected zone REF

Source

Delta winding cannot supply zero sequence current to

system

Stability : Consider max LV fault level

Recommended setting : less than 30% minimum earth fault

(48)

Protected Circuit R Z M RCT RL Z M RCT RL IF IS RS T VS RL RL

High Impedance Principle

Voltage Across Relay Circuit VS = IF (RCT + 2RL)

Stabilising resistor RST limits spill current to IS (relay setting) RST = - RR where RR = relay burden

CT knee point VS

(49)

During internal faults the high impedance relay circuit

constitutes an excessive burden to the CT’s.

A very high voltage develops across the relay circuit and

the CT’s.

Causes damage to insulation of CT, secondary

winding and relay.

Magnitude of peak voltage VP is given by an approximate formula (based on experimental results)

VP = 2 2VK (VF - VK)

Where VF = Swgr. Fault Rating in amps x Z of relay

circuit CT ratio

@ setting

Metrosil required if V > 3kV

(50)

IOP RST VS VM RR Metrosil Characteristic V = C I

Suitable values of C & chosen based on :

Max secondary current under fault conditions

(51)

1MVA (5%) 11000V 415V 1600/1 RCT = 4.9 80MV A RS 1600/1 RCT = 4.8 MCAG14 IS = 0.1 Amp 2 Core 7/0.67mm (7.41/km) 100m Long Calculate : 1) Setting voltage (VS) 2) Value of stabilising resistor required 3) Effective setting 4) Peak voltage developed by CT’s for internal fault

(52)

Earth fault calculation :-Using 80MVA base

Source impedance = 1 p.u.

Transformer impedance = 0.05 x 80 = 4 p.u. 1 Total impedance = 14 p.u. I1 = 1 = 0.0714 p.u. 14 Base current = 80 x 106 3 x 415 = 111296 Amps IF = 3 x 0.0714 x 111296 = 23840 Amps (primary) = 14.9 Amps (secondary) 1 P.U. 1 4 I1 4 I2 4 I0

Solution (1)

(53)

(1) Setting voltage

VS = IF (RCT + 2RL)

Assuming “earth” CT saturates, RCT = 4.8 ohms 2RL = 2 x 100 x 7.41 x 10-3 = 1.482 ohms Setting voltage = 14.9 (4.8 + 1.482) = 93.6 Volts (2) Stabilising Resistor (RS) RS = VS - 1 IS IS2 Where I

S = relay current setting

RS = 93.6 - 1 = 836 ohms 0.1 0.12

(54)

(4) Peak voltage = 22VK (VF - VK)

VF = 14.9 x VS = 14.9 x 936 = 13946 Volts IS

For ‘Earth’ CT, VK = 1.4 x 236 = 330 Volts (from graph)

VPEAK = 22 x 330 x (13946 - 330) = 6kV

Thus, Metrosil voltage limiter will be required.

(55)

Traditional Large Transformer

Protection Package

33K V 5 0 51 200/5 10MVA 33/11KV 51N 87 600/5 64 600/5 5/5A

(56)
(57)

Overall differential protection may be justified for

larger transformers (generally > 5MVA).

Provides fast operation on any winding

Measuring principle :

Based on the same circulating current principle as the

restricted earth fault protection

However, it employs the biasing technique, to maintain

stability for heavy through fault current

Biasing allows mismatch between CT outputs.

It is essential for transformers with tap changing

facility.

Another important requirement of transformer

differential protection is immunity to magnetising in rush current.

(58)

BIAS BIAS I 2 I1 OPERATE I1 - I2 Differential Current OPERATE RESTRAIN Mean Through Current I1 + I2 2 I1 - I2

(59)

LV

R HV

PROTECTED ZONE

Correct application of differential protection requires CT ratio and winding connections to match those of transformer.

CT secondary circuit should be a “replica” of primary system. Consider :

(1) Difference in current magnitude

(2) Phase shift

(60)

P1 P2 A2 A1 a1 a2 P2 P1

A B C

(61)

R R R P1 P2 A2 A1 a1 a2 P2 P1 S2 S1 P1 P2 Interposing CT provides : Vector correction Ratio correction S1 S2 S2 S1

Use of Interposing CT

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S2 S1 P1 P2 A1 A2 a1 a2 P2 15MVA 66kV / 11kV 150/5 800/5 P1 Dy1 S1 S2

Differential Protection

Given above: Need to consider

-(1) Winding full load current (2) Effect of tap changer (if any) (3) C.T. polarities

Assuming no tap changer

Full load currents:- 66kV: 131 Amp = 4.37 Amps secondary 11kV: 787 Amp = 4.92 Amps secondary However, require 11kV C.T.’s to be connected in

(82)

Differential Protection

R R R P1 P2 A2 A1 a1 a2 P2 P1 S1 S2 P1 P2 4.92A S1 S2 S2 S1 4.37A (2.56) (5) 150/5 800/5

It is usual to connect 11kV C.T.’s in and utilise a / interposing C.T. (this method reduces lead VA burden on the line C.T.’s)

Current from 66kV side = 4.37 Amp

Thus, current required from winding of int. C.T. = 4.37 Amp Current input to winding of int. C.T. = 4.92 Amp

Required int C.T. ratio = 4.92 / 4.37 = 4.92 / 2.52 3

(83)

Effect of Tap Changer

e.g. Assume 66kV +5%, -15%

Interposing C.T. ratio should be based on mid tap position

Mid Tap (-5%) = 62.7 kV

Primary current (15 MVA) = 138 Amp

Secondary current = 4.6 Amp

Interposing C.T. ratio required = 4.92 / 4.6 3

( / ) = 4.92 / 2.66 May also be expressed as : 5 / 2.7

(84)

To differential relay S2 S1 P1 P2 REF S2 S1 P1 P2 S2 S1 P1 P2 a2 a1 A1 A2

Combined Differential and

Restricted Earth Fault Protection

(85)

25MV A 11KV 63MV A 132KV 1600/5 300/5 50MV A 33KV 1000/5 4.59 2.88 10.33 2.88 5.51 5 5

All interposing C.T. ratio’s refer

(86)

Dy1(-30°) R R R Yd11(+30°) Interposing CT provides :Vector correction Ratio correction

(87)

Differential element Numeric Relay Virtual interposing CT Vectorial correction Ratio correction Virtual interposing CT

Integral Vectorial and Ratio

Compensation

Power transformer

(88)

Twice Normal Flux Normal Flux Normal No Load Current No Load Current

Transformer Magnetising

Characteristic

(89)

m

m

+

-

V

m

I

Magnetising Inrush Current

Steady State

(90)

m

m

2

V

I

Magnetising Inrush Current

Switch on at Voltage Zero - No residual flux

(91)

Transformer Differential Protection

Effect of Magnetising Current

Appears on one side of transformer only

Seen as fault by differential relay

Normal steady state magnetising current is less than

relay setting

Transient magnetising inrush could cause relay to

(92)

Transformer Differential Protection

Effect of Magnetising Inrush

SOLUTION 1 : TIME DELAY

Allows magnetising current to die away before relay can operate

(93)

Transformer Differential Protection

Effect of Magnetising Inrush

SOLUTION 2 : 2ND (and 5TH) HARMONIC RESTRAINT

Makes relay immune to magnetising inrush

Slower operation may result for genuine transformer faults if CT saturation occurs

(94)

A

C

B

Typical Magnetising Inrush

Waveforms

(95)
(96)

Nominal turns ratio Fault turns ratio Current ratio

- 11,000 / 240 - 11,000 / 1 - 1 / 11,000

Requires Buchholz relay

CT E Shorted turn Load

Inter-Turn Fault

(97)

100 80 60 40 20 0 5 10 15 20 25 10 8 6 4 2 Fault current in short

circuited turns

Primary input current Fault current (multiples of rated current) Primary current (multiples of rated current)

Turn short-circuited (percentage of winding)

Interturn Fault Current / Number

of Turns Short Circuited

(98)

Non-electrical Protection

Buchholz Protection

Pressure Relief Protection

Sudden Pressure Protection

Winding Temperature Protection

Oil Temperature Protection

(99)

Buchholz Protection

The function of the relay is to detect an abnormal condition

(100)

Buchholz operate when:

Gas produced from the transformer due to fault

An oil surge from the tank to the conservator

(101)

Pressure Relief Device

(102)

Sudden Pressure Protection

Used to detect sudden increase in gas pressure caused by

internal arcing

(103)

Oil Temperature Protection

Typically sealed spiral-bourdon-tube dial indicators with

(104)

5 x internal pipe diameter (minimum) 3 x internal pipe diameter (minimum) Transformer 3 minimum Oil conservator Conservator

(105)

Petcock Counter balance weight Oil level From transformer Aperture adjuster Deflector plate Drain plug Trip bucket To oil conservator Mercury switch Alarm bucket

Buchholz Relay

(106)
(107)

Transformer protection

Over fluxing protection

Over fluxing arises principally from the

following system conditions.

High system voltage

Low system frequency

Geomagnetic disturbances

The latter result in low frequency earth

currents circulating through a transmission

system.

(108)

Overfluxing

Generator transformersGrid transformers

Usually only a problem during run-up or shut down, but can be caused by loss of load / load shedding etc.

Flux



V f

Effects of overfluxing :

Increase in magnetising current

Increase in winding temperature

Increase in noise and vibration

Overheating of laminations and metal parts (caused by stray flux)

Protective relay responds to V/f ratio

Stage 1 - lower A.V.R.

(109)

m

2

Ie

m

V = kf

Overfluxing Basic Theory

CAUSES

Low frequency

High voltage

Geomagnetic disturbances

EFFECTS

Tripping of differential element (Transient overfluxing)

(110)

V f

K

Trip and alarm outputs for clearing prolonged overfluxing

Alarm : Definite time characteristic to initiate corrective action Trip : IDMT or DT characteristic to clear overfluxing condition

Settings

Pick-up 1.5 to 3.0 i.e. 110V x 1.05 = 2.31 50Hz

DT setting range 0.1 to 60 seconds

(111)

1000 100 10 1 1 1.1 1.2 1.3 1.4 1.5 1.6 M = Operating time (s) V Hz K = 63 K = 40 K = 20 K = 5 K = 1

t = 0.8 + 0.18 x K

(M - 1)2

V/Hz Characteristics

(112)
(113)

Over temperature

Generally regarded as overload protection also deals

with failure of or interference with pumps and fans or shutting of valves to pumps

Winding hot spot temperature is the main issue, but both

oil and winding temperature are usually measured and used to:

… initiate an alarm

… trip circuit breakers

(114)

Over temperature

Two temperatures must be monitored:

…Winding temperature (‘WTI’) -(short

thermal τ) this can rise rapidly, without

much of an increase in oil temperature

…Oil temperature (‘OTI’) -(long thermal τ)

this can rise slowly to a critical point

without an unacceptable winding

(115)

Typical alarm and trip levels

winding alarm - 90ºC to

110ºC

„ winding trip - 110ºC to

135ºC

„ oil alarm - 80ºC to 95ºC

„ oil trip - 95ºC to 115ºC

(116)

I load TD setting I load Top oil of power transformer Heater Thermal

replica Temperaturesensing resistor

Remote Temp. indication Local Off On Off On Alarm Trip Pump control Fan control

Overheating Protection

(117)

Typical Transformer Protection to

Feeders

(118)

Protection of Parallel

Transformer Feeders

Higher -voltage busbar OC Z OC Z FTS FTS REF DP Bh REF DP Bh WT WT REF REF

2 1 2 stageSBEF 2 stageSBEF 1 2

(119)

FEEDE R PILOT S PW P W

Transformer Feeders

For use where no breaker separates the transformer from the

feeder.

Transformer inrush current must be considered.

Inrush is a transient condition which may occur at the instant of transformer energisation.

Mag. Inrush current is not a fault condition

Protection must remain stable.

MCTH provides a blocking signal in the presence of inrush

(120)

Dy11 P2 P1 II III I S1 S2 MVTW 02 MFAC PILOTS MBCI MBCI MCTH MCTH 23 24 C B A ii iii i P2 P1 S2 S1 C B A 25 27 26 28 23 24 25 27 26 28 27 18 19 + 1 17 17 17 19 18 19 17 19 23 24 25 27 26 28 23 24 25 27 26 28 18 17 S1

(121)

Protection

of Transformer Feeders

Power transformer

P540

Scheme

Virtual interposing CT Vectorial correction Ratio correction Virtual interposing CT

References

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