REGENERATIVE APPLICATION
Updated on 27/09/2007 R.03
Software Version 1.65x
Elettronica Santerno S.p.A.
Via G. Di Vittorio, 3 - 40020 Casalfiumanese (BO) Italy Tel. +39 0542 687711 - Fax +39 0542 668600
www.elettronicasanterno.it [email protected]• This manual is integrant and essential to the product. Carefully read the instructions contained herein as they provide important hints for use and maintenance safety.
• This device is to be used only for the purposes it has been designed to. Other uses should be considered improper and dangerous. The manufacturer is not responsible for possible damages caused by improper, erroneous and irrational uses.
• Elettronica Santerno is responsible for the device in its original setting.
• Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno.
• Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non-original spare- parts.
• Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual.
• Elettronica Santerno is responsible for the information contained in the original version of the Italian manual.
• The information contained herein is the property of Elettronica Santerno and cannot be reproduced. Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
E n g l i s h
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1 2 3 4
0. TABLE OF CONTENTS
0. TABLE OF CONTENTS ... 2
0.1. Figures ...4
0.2. Tables ...4
1. OVERVIEW ... 5
1.1. THE REGENERATIVE APPLICATON ...5
2. INSTALLATION INSTRUCTIONS ... 6
2.1. OVERVIEW...6
2.2. DIMENSIONING THE REGENERATIVE DRIVE ...9
2.2.1. Light Applications (Overload up to 120%) 380-500Vac Power Supply...10
2.2.2. Standard Applications (Overload up to 140%) 380-500Vac Power Supply...12
2.2.3. Heavy Applications (Overload up to 175%) 380-500Vac Power Supply...14
2.2.4. Strong Applications (Overload up to 200%) 380-500Vac Power Supply ...16
2.2.5. Light Applications (Overload up to 120%) 200-240Vac Power Supply...18
2.2.6. Standard Applications (Overload up to 140%) 200-240Vac Power Supply...19
2.2.7. Heavy Applications (Overload up to 175%) 200-240Vac Power Supply...20
2.2.8. Strong Applications (Overload up to 200%) 200-240Vac Power Supply ...21
2.2.9. Light Applications (Overload up to 120%) 575-690Vac Power Supply...22
2.2.10. Standard Applications (Overload up to 140%) 575-690Vac Power Supply...22
2.2.11. Heavy Applications (Overload up to 175%) 575-690Vac Power Supply...23
2.2.12. Strong Applications (Overload up to 200%) 575-690Vac POWER SUPPLY...23
2.3. SPECIFICATIONS FOR THE REGENERATIVE DRIVE ...24
2.3.1. 4T Class Regenerative Drive ...24
2.3.2. 2T Class Regenerative Drive ...26
2.3.3. 5T & 6T Class Regenerative Drive ...28
2.4. CHECKING THE REGENERATIVE DRIVE DIMENSIONING...29
2.5. APPLICATIONS OF THE REGENERATIVE DRIVE ...32
2.5.1. Motors Having a Different Supply Voltage than the Mains Supply Voltage ...32
2.6. WIRING...33
2.6.1. Power Wiring for the Regenerative Drive Up to Size S64 included ...33
2.6.2. Power Wiring for the Regenerative Drive - Size S74...34
2.6.3. Signal Wiring for the Regenerative Drive ...36
2.7. EXTERNAL COMPONENTS ...37
2.7.1. Power Cable Cross-sections and Electromechanical Components of the Power Circuit ...37
2.7.2. Cross-section of the Power Cables and Size of the Safety Components for 2T Class Drives ..38
2.7.3. UL-Approved Fuses - 2T Class ...40
2.7.4. Cross-section of the Power Cables and Size of the Safety Components for 4T Class Drives ..42
2.7.5. UL-Approved Fuses – 4T Class...44
2.7.6. Power Cable Cross-section and Size of the Safety Components for 5T-6T Class Drives ...46
2.7.7. UL-Approved Fuses – 5T & 6T Classes ...47
2.7.8. Regenerative Reactance for 200-240VAC Supply Voltage...48
2.7.9. Regenerative Reactance for 380-480VAC Supply Voltage...49
2.7.10. Regenerative Reactance for 500-690VAC Supply Voltage...50
2.7.11. Filter Reactance for 200-240VAC Supply Voltage ...51
2.7.12. Filter Reactance for 380-480VAC Supply Voltage ...52
2.7.13. Filter Reactance for 500-690VAC Supply Voltage ...53
2.7.14. Regenerative Reactance Ratings ...54
2.7.15. Filter Reactance Ratings...55
2.7.16. Interface Panel...56
2.8. Additional Components for the Braking Unit Application ...65
2.8.1. Isolation Transformer ...65
2.8.2. DC-Bus Diode ...65
2.8.3. Example: Dimensioning the Regenerative Drive as a Braking Unit...65
2.9. Electromagnetic Compatibility...66
2.10. COMMISSIONING...68
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2.10.1. Commissioning of the Drive Used as a Regenerative Feeder...68
2.10.2. Commissioning of the Drive Used as a Regenerative Braking Unit ...71
3. PROGRAMMING INSTRUCTIONS ... 74
3.1. MENU TREE ...74
3.2. MEASURES MENU...75
3.2.1. Overview...75
3.2.2. Menu n.1 – General Measures...76
3.2.3. Menu n.2 – ADE Measures ...80
3.2.4. Menu n.3 – DC Measures...83
3.2.5. Menu n.4 – Digital Inputs ...84
3.2.6. Menu n.5 – Outputs ...84
3.2.7. Menu n.6 – Temperatures from PT100 ...85
3.2.8. List of the Operating Conditions of the Regenerative Sinus Penta ...85
3.3. REFERENCE AND REGULATORS MENU...86
3.3.1. Overview...86
3.3.2. List of Programmable Parameters P500 to P522 ...87
3.4. ADE REGISTERS MENU...91
3.4.1. Overview...91
3.4.2. List of Programmable Parameters P530 to P540 and I003 ...92
3.5. SETTING DC MEASURES MENU...97
3.5.1. Overview...97
3.5.2. List of Programmable Parameters P545 and P546 ...97
3.6. MAINS MONITOR MENU ...98
3.6.1. Overview...98
3.6.2. List of Programmable Parameters P550 to P574 ...98
3.7. ANALOG OUTPUTS MENU ...105
3.7.1. Overview...105
3.8. DIGITAL OUTPUTS MENU ...106
3.8.1. Overview...106
3.8.2. List of Programmable Parameters P580 and P581 ...106
3.9. AUXILIARY DIGITAL OUTPUTS MENU ...108
3.9.1. Overview...108
3.9.2. List of Programmable Parameters P582 to P593 ...108
3.10. SETTING MEASURES FROM PT100 MENU...110
3.10.1. Overview...110
3.10.2. List of Programmable Parameters P320 to P327 ...110
3.11. FIELDBUS MENU...112
3.11.1. Overview...112
3.11.2. List of Programmable Parameters P330 and P331 ...113
3.11.3. Exchanged Parameters ...114
3.11.4. From the Master to the Sinus Penta ...114
3.11.5. From the Sinus Penta to the Master ...117
3.12. MAINS PARAMETERS MENU ...121
3.12.1. Overview...121
3.12.2. List of Programmable Parameters C500 to C503...122
3.13. CONTROL METHOD MENU...124
3.13.1. Overview...124
3.14. DIGITAL INPUTS MENU...125
3.14.1. Overview...125
3.14.2. Factory Setting of the Digital Inputs ...125
3.14.3. ENABLE (Terminal MDI2)...126
3.14.4. RESET (Terminal MDI3)...126
3.14.5. List of Programmable Parameters C164 to C166...127
3.15. RESISTOR BRAKING MENU...129
3.15.1. Overview...129
3.15.2. List of Programmable Parameters C211 and C212...129
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3.16. AUTORESET MENU...130
3.16.1. Overview...130
3.16.2. List of Programmable Parameters C255 to C261...130
3.17. EXPANSION BOARD CONFIGURATION MENU...132
3.17.1. Overview...132
3.17.2. List of Programmable Parameters R021 to R023...132
3.18. RGN DRIVE ALARMS...133
3.18.1. Overview...133
3.18.2. Alarm Codes ...133
4. SOFTWARE DOWNLOAD FOR APPLICATION PROGRAMMING ... 138
4.1. FIRMWARE UPGRADE...139
0.1. Figures Figure 1: Mains-side current obtained when a regenerative drive is used...7
Figure 2: Block-diagram of the regenerative drive. ...8
Figure 3: Wiring diagram for the electromechanical components of the regenerative drive up to Size S64 included...33
Figure 4: Wiring diagram for electromechanical components for the regenerative drive, Size S74 included. ..34
Figure 5: Signal wiring diagram for the regenerative drive...36
Figure 6: Block-diagram of the interface panel...56
Figure 7: Dimensions and fixing holes of the interface panel...57
Figure 8: Menu tree for the regenerative drive...74
0.2. Tables Table 1: Default values of parameters C500 and C501 (electric mains). ...68
Table 2: Codification of Measure M515. ...78
Table 3: Bits of measure M516. ...79
Table 4: Bits of measure M517. ...79
Table 5: Codification of the digital inputs...84
Table 6: Codification of the digital outputs...84
Table 7: Codification of the operating conditions of the Regenerative Sinus Penta...85
Table 8: List of parameters P500 to P522. ...87
Table 9: List of parameters P530 to P540 and I003...92
Table 10: List of parameters P550 to P574. ...98
Table 11: Items allocated to the analog outputs. ...105
Table 12: List of parameters P580 and P581. ...106
Table 13: Functions implemented by digital outputs MDO1 and MDO2. ...107
Table 14: List of parameters P582 to P593. ...108
Table 15: List of parameters P330 and P331. ...113
Table 16: List of the programmable measures for P330/P331. ...113
Table 17: Operating mode of the motor drive Enable command. ...121
Table 18: List of Parameters C500 to C503. ...122
Table 19: Factory-setting of the terminal board...125
Table 20: Unprogrammable functions. ...125
Table 21: Programmable functions...125
Table 22: List of parameters C164 to C166...127
Table 23: List of parameters C211 and C212...129
Table 24: List of parameters C255 to C261...130
Table 25: List of parameters R021 to R023. ...132
Table 26: List of the alarms for the Regenerative Sinus Penta. ...133
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1. OVERVIEW
Special software that can be used for particular applications is supplied with the drives of the Sinus Penta series. The menu tree, the programming mode and navigation mode of the Sinus Penta are used; parameters or menus will be added/(removed) whether required/(not required) for your application.
This manual covers the wiring diagrams and the parameters relating to the Regenerative application; for any detail concerning option control boards and parameters common to the Sinus Penta, please refer to the Sinus Penta’s Installation Instructions and Programming Instructions manuals.
Download of the application files for the standard Penta drive is detailed on the last pages of this manual.
Download, however, is not normally required, because the drive is already factory-set for the Regenerative application.
1.1. THE REGENERATIVE APPLICATON
The Regenerative Penta drive allows exchanging ingoing-outgoing power with sinusoidal currents (weak current harmonics) and with a unitary power factor. The Regenerative application allows tuning the DC-bus voltage: when the Penta is used to power one or multiple inverters for motor control, this allows recovering the kinetic energy of the connected motor(s) during the braking stage, and delivering energy to the mains (thus avoiding using braking resistors, which also cause overheating). When the motor drive is powered by the DC- bus through the regenerative function, motors having greater voltage ratings than the mains voltage can be controlled by the Penta.
Also, the regenerative drive can be used as a braking unit.
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2. INSTALLATION INSTRUCTIONS 2.1. OVERVIEW
The drives of the SINUS PENTA series can be used as regenerative feeders.
The Penta becomes a feeder absorbing or delivering sinusoidal current to the grid with a unitary power factor;
it is called a regenerative feeder because a bidirectional power flow can be obtained. The regenerative feeder has a DC link output which is used for the power supply of one or more Elettronica Santerno inverters through the DC-bus terminals.
The following benefits can be obtained:
Absorption from the current mains with weak harmonic currents and unitary power factor;
Recovery of the kinetic energy of the connected motor(s) during the braking stage (thus avoiding using braking resistors, which also cause overheating);
Possibility of controlling connected motors having greater voltage ratings than the mains voltage (see Motors Having a Different Supply Voltage than the Mains Supply Voltage);
The following pages explain how drives can be connected to the mains; current waveforms and harmonic currents are also given. As you will see, the Penta used as a regenerative drive allows obtaining great benefits.
NOTE Current harmonics depend both on mains voltage distortion (the weaker the
distortion, the weaker the current harmonics) and on drive power ratings (rated
power ensures the best harmonic currents percentage).
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TYPE OF INSTALLATION: Using a regenerative drive
MAINS-SIDE CURRENT: Drive operating at rated current
MAINS-SIDE CURRENT SPECTRUM
Figure 1: Mains-side current obtained when a regenerative drive is used.
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Figure 2 shows the block-diagram for the connection of a SINUS PENTA used as a regenerative feeder powering a SINUS PENTA used as a motor controller.
Figure 2: Block-diagram of the regenerative drive.
An inductance filtering PWM voltage from the output terminals of the drive and transforming output current into sinusoidal current is to be installed between the regenerative drive and the mains.
Using the drive as a regenerative feeder is particularly useful when the motor connected to the drive frequently operates as a generator (e.g. lifting applications, test benches, etc.). Energy is then delivered to the mains under a sinusoidal waveform and with a unitary power factor, thus ensuring energy saving and avoiding using braking resistor units.
NOTE Output power is intended for the supply of one or more SINUS K inverters/PENTA
drives. Any other applications must be authorized by Elettronica Santerno.
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2.2. DIMENSIONING THE REGENERATIVE DRIVE
Basically, when dimensioning the regenerative drive, the power delivered from the drive used to control the motor is compared to the power that the drive can deliver when overloaded and when operating in continuous mode; also, the drive performances are considered. If two identical drives are used (one as a feeder and one as a motor controller), failures could occur, because the minimum carrier frequency required for the regenerative application is 5kHz up to S30 included, and 4kHz for other drive sizes.
The application tables are shown below. Based on the motor power and the type of application (light,
standard, heavy, strong), they contain the size of the drive that controls the motor and the size of the
regenerative drive, depending both on the rated motor voltage and the mains voltage.
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2.2.1. L IGHT A PPLICATIONS (O VERLOAD UP TO 120%) 380- 500V AC P OWER S UPPLY
Rated Motor Voltage:
380÷415VAC
Rated Motor Voltage:
440÷460VAC
Rated Motor Voltage:
480÷500VAC SIZE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE DRIVE
Max.
Applicable Motor Power
MOTOR
Drive Size Size of REGENERATIVE SINUS PENTA with 380+/-10 % Power Supply Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA Size of REGENERATIVE SINUS PENTA with 440+/-10 % Power Supply Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA Size of REGENERATIVE SINUS PENTA with 480+/-10 % Power Supply
(kW) (HP) 380 +/-10 % 400
+/-10% (kW) (HP) (kW) (HP)
4.5 6 0005 0005 0005 5.5 7.5 0005 0005 6.5 9 0005 0007 5.5 7.5 0007 0007 0007 7.5 10 0007 0009 7.5 10 0007 0009 7.5 10 0009 0009 0009 9.2 12.5 0009 0009 9.2 12.5 0009 0009 7.5 10 0011 0011 0011 9.2 12.5 0011 0011 11 15 0011 0016 S05
7.5 10 0014 0014 0014 9.2 12.5 0014 0014 11 15 0014 0016 11 15 0016 0016 0016 15 20 0016 0016 15 20 0016 0017 15 20 0017 0017 0017 18.5 25 0017 0025 18.5 25 0017 0017 15 20 0020 0020 0020 18.5 25 0020 0025 18.5 25 0020 0020 22 30 0025 0038 0035 22 30 0025 0025 22 30 0025 0025 22 30 0030 0038 0035 22 30 0030 0030 25 35 0030 0030 S10
22 30 0035 0038 0035 22 30 0035 0035 28 38 0035 0038 11 15 0016 0016 0016 15 20 0016 0016 15 20 0016 0017 15 20 0017 0017 0017 18.5 25 0017 0025 18.5 25 0017 0017 15 20 0020 0020 0020 18.5 25 0020 0025 18.5 25 0020 0020 22 30 0025 0034 0025 22 30 0025 0025 22 30 0025 0025 22 30 0030 0034 0030 22 30 0030 0030 25 35 0030 0030 30 40 0034 0034 0034 30 40 0034 0034 37 50 0034 0034 S12
30 40 0036 0036 0036 37 50 0036 0036 37 50 0036 0036 30 40 0038 0038 0038 37 50 0038 0038 45 60 0038 0038 37 50 0040 0040 0040 45 60 0040 0040 50 70 0040 0040 S15
45 60 0049 0049 0049 50 70 0049 0049 55 75 0049 0049 50 70 0060 0067 0060 55 75 0060 0060 65 90 0060 0067 55 75 0067 0067 0067 65 90 0067 0074 75 100 0067 0074 65 90 0074 0074 0074 75 100 0074 0074 85 115 0074 0086 S20
75 100 0086 0113 0086 90 125 0086 0113 90 125 0086 0086 100 135 0113 0113 0113 110 150 0113 0113 132 180 0113 0113 110 150 0129 0162 0129 125 170 0129 0129 140 190 0129 0129 120 165 0150 0179 0162 132 180 0150 0162 150 200 0150 0179 S30
132 180 0162 0179 0179 150 200 0162 0179 175 238 0162 0179 160 220 0179 0179 0179 200 270 0179 0179 220 300 0179 0250 200 270 0200 0312 0312 220 300 0200 0312 250 340 0200 0312 220 300 0216 0312 0312 250 340 0216 0312 260 350 0216 0312 S40
230 315 0250 0312 0312 260 350 0250 0312 280 380 0250 0312
11/140
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280 380 0312 0366 0312 315 430 0312 0312 355 480 0312 0366 315 430 0366 0399 0366 370 500 0366 0457 400 550 0366 0457 S50
355 480 0399 0457 0457 400 550 0399 0457 450 610 0399 0457 400 550 0457 0457 0457 450 610 0457 0457 500 680 0457 0457 S60 450 610 0524 0598 0524 500 680 0524 0524 560 760 0524 0524 500 680 0598 0598 0598 560 760 0598 0598 630 860 0598 0748 560 760 0748 0748 0748 630 860 0748 0748 710 970 0748 0831 S64
710 970 0831 0964 0964 800 1090 0831 0964 900 1230 0831 0964 900 1230 0964 0964 0964 1000 1360 0964 0964 1100 1500 0964 0964 1000 1360 1130 1130 1130 1170 1600 1130 1296 1270 1730 1130 1130 S74
1170 1600 1296 (*) 1296 1340 1830 1296 (*) 1460 1990 1296 (*)
(*) Please contact Elettronica Santerno.
0 1 2
3 4
2.2.2. S TANDARD A PPLICATIONS (O VERLOAD UP TO 140%) 380-500V AC P OWER S UPPLY
Rated Motor Voltage:
380÷415VAC
Rated Motor Voltage:
440÷460VAC
Rated Motor Voltage:
480÷500VAC SIZE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE DRIVE Max.
Applicable Motor Power
Max.
Applicable Motor Power
Max.
Applicable Motor Power
(kW) (HP)
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 380+/-10 % Power Supply Size of REGENERATIVE SINUS PENTA with 400+/-10% Power Supply
(kW) (HP)
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 440+/-10 % Power Supply
(kW) (HP)
Size of MOTOR SINUS K/
PENTA Size of REGENERATIVE SINUS PENTA with 480+/-10 % Power Supply
4 5.5 0005 0005 0005 4.5 6 0005 0005 5.5 7.5 0005 0005 4.50 6 0007 0007 0007 5.5 7.5 0007 0007 6.5 9 0007 0007 5.50 7.5 0009 0009 0009 7.5 10 0009 0009 7.5 10 0009 0009 7.50 10 0011 0011 0011 9.2 12.5 0011 0011 9.2 12.5 0011 0011 S05
7.5 10 0014 0014 0014 9.2 12.5 0014 0014 11 15 0014 0016 9.2 12.5 0016 0016 0016 11 15 0016 0016 15 20 0016 0016 11 15 0017 0017 0017 11 15 0017 0025 15 20 0017 0017 15 20 0020 0020 0020 15 20 0020 0025 18.5 25 0020 0020 18.5 25 0025 0025 0025 18.5 25 0025 0025 22 30 0025 0025 22 30 0030 0038 0035 22 30 0030 0030 25 35 0030 0030 S10
22 30 0035 0038 0035 25 35 0035 0038 28 38 0035 0038 9.2 12.5 0016 0016 0016 11 15 0016 0016 15 20 0016 0016 11 15 0017 0017 0017 11 15 0017 0025 15 20 0017 0017 15 20 0020 0020 0020 15 20 0020 0025 18.5 25 0020 0020 18.5 25 0025 0025 0025 18.5 25 0025 0025 22 30 0025 0025 22 30 0030 0034 0030 22 30 0030 0030 25 35 0030 0030 25 35 0034 0034 0034 30 40 0034 0034 30 40 0034 0034 S12
30 40 0036 0036 0036 30 40 0036 0036 37 50 0036 0036 25 35 0038 0038 0038 30 40 0038 0038 37 50 0038 0038 30 40 0040 0040 0040 37 50 0040 0040 40 55 0040 0040 S15
37 50 0049 0049 0049 45 60 0049 0049 45 60 0049 0049 45 60 0060 0060 0060 55 75 0060 0060 55 75 0060 0060 55 75 0067 0067 0067 60 80 0067 0067 65 90 0067 0067 65 90 0074 0074 0074 70 95 0074 0074 75 100 0074 0074 S20
75 100 0086 0113 0086 75 100 0086 0086 85 115 0086 0086 90 125 0113 0113 0113 90 125 0113 0113 90 125 0113 0113 100 135 0129 0129 0129 110 150 0129 0129 110 150 0129 0129 110 150 0150 0150 0150 132 180 0150 0150 150 200 0150 0162 S30
132 180 0162 0179 0179 150 200 0162 0179 160 220 0162 0179 150 200 0179 0179 0179 160 220 0179 0179 185 250 0179 0179 160 220 0200 0200 0200 185 250 0200 0200 200 270 0200 0216 200 270 0216 0312 0312 220 300 0216 0312 250 340 0216 0312 S40
220 300 0250 0312 0312 260 350 0250 0312 260 350 0250 0312 250 340 0312 0312 0312 315 430 0312 0312 330 450 0312 0312 280 380 0366 0366 0366 355 480 0366 0399 375 510 0366 0366 S50
315 430 0399 0457 0399 375 510 0399 0457 400 550 0399 0457
13/140
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400 550 0457 0457 0457 450 610 0457 0457 500 680 0457 0457 S60 450 610 0524 0524 0524 500 680 0524 0524 560 770 0524 0524 500 680 0598 0598 0598 560 760 0598 0598 630 860 0598 0598 560 760 0748 0748 0748 630 860 0748 0748 710 970 0748 0748 S64
630 860 0831 0831 0831 780 1060 0831 0831 800 1090 0831 0831 800 1090 0964 0964 0964 900 1230 0964 0964 1000 1360 0964 0964 900 1230 1130 1130 1130 1100 1500 1130 1296 1170 1600 1130 1130 S74
1100 1500 1296 (*) 1296 1240 1690 1296 1296 1340 1830 1296 1296
(*) Please contact Elettronica Santerno.
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2.2.3. H EAVY A PPLICATIONS (O VERLOAD UP TO 175%) 380- 500V AC P OWER S UPPLY
Rated Motor Voltage:
380÷415VAC
Rated Motor Voltage:
440÷460VAC
Rated Motor Voltage:
480÷500VAC SIZE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE DRIVE MOTOR
DRIVE REGENERATIVE DRIVE MOTOR DRIVE
Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA Size of REGENERATIVE SINUS PENTA with 380+/- 10 % Power Supply Size of REGENERATIVE SINUS PENTA with 400+/- 10% Power Supply
Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 440+/-10 % Power Supply Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA Size of REGENERATIVE SINUS PENTA with 480+/- 10 % Power Supply
(kW) (HP) (kW) (HP) (kW) (HP)
3 4 0005 0005 0005 3.7 5 0005 0005 4.5 6 0005 0005 4 5.5 0007 0007 0007 4.5 6 0007 0007 5.5 7.5 0007 0007 4.5 6 0009 0009 0009 5.5 7.5 0009 0009 7.5 10 0009 0009 5.5 7.5 0011 0011 0011 7.5 10 0011 0011 9.2 12.5 0011 0011 S05
7.5 10 0014 0014 0014 9.2 12.5 0014 0014 11 15 0014 0016 9.2 12.5 0016 0016 0016 11 15 0016 0016 12.5 17 0016 0016 9.2 12.5 0017 0017 0017 11 15 0017 0017 12.5 17 0017 0017 11 15 0020 0020 0020 15 20 0020 0020 15 20 0020 0020 15 20 0025 0025 0025 18.5 25 0025 0025 18.5 25 0025 0025 18.5 25 0030 0030 0030 22 30 0030 0030 22 30 0030 0030 S10
22 30 0035 0038 0035 25 35 0035 0038 28 38 0035 0038 9.2 12.5 0016 0016 0016 11 15 0016 0016 12.5 17 0016 0016 9.2 12.5 0017 0017 0017 11 15 0017 0017 12.5 17 0017 0017 11 15 0020 0020 0020 15 20 0020 0020 15 20 0020 0020 15 20 0025 0025 0025 18.5 25 0025 0025 18.5 25 0025 0025 18.5 25 0030 0030 0030 22 30 0030 0030 22 30 0030 0030 22 30 0034 0034 0034 25 35 0034 0034 28 38 0034 0034 S12
25 35 0036 0036 0036 30 40 0036 0036 30 40 0036 0036 25 35 0038 0038 0038 30 40 0038 0038 30 40 0038 0038 25 35 0040 0040 0040 30 40 0040 0040 37 50 0040 0040 S15
30 40 0049 0049 0049 37 50 0049 0049 45 60 0049 0049 37 50 0060 0060 0060 45 60 0060 0060 50 70 0060 0060 45 60 0067 0067 0067 50 70 0067 0067 55 75 0067 0067 50 70 0074 0074 0074 55 75 0074 0074 65 90 0074 0074 S20
55 75 0086 0086 0086 65 90 0086 0086 75 100 0086 0086 75 100 0113 0113 0113 75 100 0113 0113 90 125 0113 0113 80 110 0129 0129 0129 90 125 0129 0129 110 150 0129 0129 90 125 0150 0150 0150 110 150 0150 0150 132 180 0150 0150 S30
110 150 0162 0162 0162 132 180 0162 0162 140 190 0162 0162 120 165 0179 0179 0179 150 200 0179 0179 160 220 0179 0179 132 180 0200 0200 0200 160 220 0200 0200 185 250 0200 0200 160 220 0216 0216 0216 185 250 0216 0216 200 270 0216 0216 S40
185 250 0250 0250 0250 220 300 0250 0312 220 300 0250 0250
15/140
0 1 2
3 4
220 300 0312 0312 0312 260 350 0312 0312 300 400 0312 0312 250 340 0366 0366 0366 300 400 0366 0366 330 450 0366 0366 S50
280 380 0399 0399 0399 330 450 0399 0399 355 480 0399 0399 315 430 0457 0457 0457 370 500 0457 0457 450 610 0457 0457 S60 355 480 0524 0524 0524 450 610 0524 0524 500 680 0524 0524 400 550 0598 0598 0598 500 680 0598 0598 560 760 0598 0598 500 680 0748 0748 0748 560 760 0748 0748 630 860 0748 0748 S64
560 760 0831 0831 0831 630 860 0831 0831 710 970 0831 0831 710 970 0964 0964 0964 800 1090 0964 0964 900 1230 0964 0964 800 1090 1130 1130 1130 900 1230 1130 1130 1000 1360 1130 1130 S74
900 1230 1296 1296 1296 1100 1500 1296 1296 1170 1600 1296 1296
0 1 2
3 4
2.2.4. S TRONG A PPLICATIONS (O VERLOAD UP TO 200%) 380- 500V AC P OWER S UPPLY
Rated Motor Voltage:
380÷415VAC
Rated Motor Voltage:
440÷460VAC
Rated Motor Voltage:
480÷500VAC SIZE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE DRIVE MOTOR
DRIVE REGENERATIVE DRIVE MOTOR DRIVE
Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 380+/-10 % Power Supply Size of REGENERATIVE SINUS PENTA with 400+/-10% Power Supply Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 440+/-10 % Power Supply Max.
Applicable Motor Power
Size of MOTOR SINUS K/
PENTA
Size of REGENERATIVE SINUS PENTA with 480+/-10 % Power Supply
(kW) (HP) (kW) (HP) (kW) (HP)
2.2 3 0005 0005 0005 3 4 0005 0005 3.7 5 0005 0005 3 4 0007 0007 0007 3.7 5 0007 0007 4.5 6 0007 0007 4 5.5 0009 0009 0009 4.5 6 0009 0009 5.5 7.5 0009 0009 4.5 6 0011 0011 0011 5.5 7.5 0011 0011 7.5 10 0011 0011 S05
5.5 7.5 0014 0014 0014 7.5 10 0014 0014 9.2 12.5 0014 0014 7.5 10 0016 0016 0016 9.2 12.5 0016 0016 11 15 0016 0016 7.5 10 0017 0017 0017 9.2 12.5 0017 0017 12.5 17 0017 0017 9.2 12.5 0020 0020 0020 11 15 0020 0020 12.5 17 0020 0020 11 15 0025 0025 0025 15 20 0025 0025 15 20 0025 0025 15 20 0030 0030 0030 18.5 25 0030 0030 18.5 25 0030 0030 S10
18.5 25 0035 0035 0035 22 30 0035 0035 28 38 0035 0035 7.5 10 0016 0016 0016 9.2 12.5 0016 0016 11 15 0016 0016 7.5 10 0017 0017 0017 9.2 12.5 0017 0017 12.5 17 0017 0017 9.2 12.5 0020 0020 0020 11 15 0020 0020 12.5 17 0020 0020 11 15 0025 0025 0025 15 20 0025 0025 15 20 0025 0025 15 20 0030 0030 0030 18.5 25 0030 0030 18.5 25 0030 0030 18.5 25 0034 0034 0034 22 30 0034 0034 22 30 0034 0034 S12
22 30 0036 0036 0036 25 35 0036 0036 28 38 0036 0036 22 30 0038 0038 0038 25 35 0038 0038 28 38 0038 0038 22 30 0040 0040 0040 25 35 0040 0040 30 40 0040 0040 S15
25 35 0049 0049 0049 30 40 0049 0049 37 50 0049 0049 30 40 0060 0060 0060 37 50 0060 0060 45 60 0060 0060 32 45 0067 0067 0067 40 55 0067 0067 50 70 0067 0067 37 50 0074 0074 0074 45 60 0074 0074 55 75 0074 0074 S20
45 60 0086 0086 0086 55 75 0086 0086 65 90 0086 0086 55 75 0113 0113 0113 65 88 0113 0113 75 100 0113 0113 65 90 0129 0129 0129 75 100 0129 0129 85 115 0129 0129 75 100 0150 0150 0150 90 125 0150 0150 90 125 0150 0150 S30
90 125 0162 0162 0162 110 150 0162 0162 110 150 0162 0162 100 135 0179 0179 0179 120 165 0179 0179 132 180 0179 0179 110 150 0200 0200 0200 132 180 0200 0200 150 200 0200 0200 120 165 0216 0216 0216 150 200 0216 0216 160 220 0216 0216 S40
132 180 0250 0250 0250 185 250 0250 0250 200 270 0250 0250
17/140
0 1 2
3 4
185 250 0312 0312 0312 220 300 0312 0312 250 340 0312 0312 200 270 0366 0366 0366 250 340 0366 0366 260 350 0366 0366 S50
220 300 0399 0399 0399 260 350 0399 0399 300 400 0399 0399 280 380 0457 0457 0457 330 450 0457 0457 375 510 0457 0457 S60 315 430 0524 0524 0524 375 510 0524 0524 400 550 0524 0524 355 480 0598 0598 0598 400 550 0598 0598 450 610 0598 0598 400 550 0748 0748 0748 500 680 0748 0748 560 760 0748 0748 S64
450 610 0831 0831 0831 560 760 0831 0831 630 860 0831 0831 560 770 0964 0964 0964 710 970 0964 0964 800 1090 0964 0964 710 970 1130 1130 1130 800 1090 1130 1130 900 1230 1130 1130 S74
800 1090 1296 1296 1296 900 1230 1296 1296 1000 1360 1296 1296
0 1 2
3 4
2.2.5. L IGHT A PPLICATIONS (O VERLOAD UP TO 120%) 200- 240V AC P OWER S UPPLY
Rated Motor Voltage: 200÷240VAC
SIZE MOTOR
DRIVE REGENERATIVE
DRIVE Max. Applicable Motor Power
(kW) (HP)
Size of MOTOR SINUS
K/PENTA Size of REGENERATIVE SINUS PENTA with 220+/-10 %
Power Supply
Size of REGENERATIVE SINUS PENTA with 230+/-
10 % Power Supply
3 4 0007 0007 0007
3.7 5 0008 0008 0008
4 5.5 0010 0010 0010
4.5 6 0013 0013 0013
5.5 7.5 0015 0015 0015
7.5 10 0016 0016 0016
S05
9.2 12.5 0020 0020 0020
7.5 10 0016 0016 0016
9.2 13 0017 0025 0017
9.2 12.5 0020 0025 0020
12.5 17 0025 0038 0038
12.5 17 0030 0038 0038
S10
12.5 17 0035 0038 0038
11 15 0023 0023 0023
16 20 0033 0033 0033
S12
18.5 25 0037 0037 0037
18.5 25 0038 0038 0038
22 30 0040 0049 0040
S15
25 35 0049 0060 0060
28 38 0060 0067 0060
30 40 0067 0067 0067
37 50 0074 0074 0074
S20
45 60 0086 0113 0113
55 75 0113 0113 0113
65 90 0129 0129 0129
70 95 0150 0179 0150
S30
75 100 0162 0179 0179
90 125 0179 0179 0179
110 150 0200 0312 0200
120 165 0216 0312 0312
S40
132 180 0250 0312 0312
160 220 0312 0366 0312
185 250 0366 0399 0366
S50
200 270 0399 0457 0457
250 340 0457 0524 0524
S60 260 350 0524 0598 0524
300 400 0598 0598 0598
330 450 0748 0831 0748
S64
400 550 0831 0964 0964
500 680 0964 0964 0964
560 770 1130 1296 1130
S74
630 860 1296 (*) 1296
19/140
0 1 2
3 4
2.2.6. S TANDARD A PPLICATIONS (O VERLOAD UP TO 140%) 200-240V AC P OWER S UPPLY
Rated Motor Voltage: 200÷240VAC
SIZE MOTOR DRIVE REGENERATIVE DRIVE
Max. Applicable Motor Power
(kW) (HP)
Size of MOTOR SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with 220+/-10 %
Power Supply
Size of REGENERATIVE SINUS PENTA with 230+/-
10 % Power Supply
3 4 0007 0007 0007
3.7 5 0008 0008 0008
4 5.5 0010 0010 0010
4.5 6 0013 0013 0013
5.5 7.5 0015 0015 0015
7.5 10 0016 0016 0016
S05
9.2 12.5 0020 0020 0020
5.5 7.5 0016 0016 0016
7.5 10 0017 0017 0017
9.2 12.5 0020 0025 0020
11 15 0025 0025 0025
12.5 17 0030 0038 0035
S10
12.5 17 0035 0038 0035
9.2 12.5 0023 0023 0023
11 15 0033 0033 0033
S12
15 20 0037 0037 0037
15 20 0038 0038 0038
18.5 25 0040 0040 0040
S15
22 30 0049 0049 0049
25 35 0060 0060 0060
30 40 0067 0067 0067
37 50 0074 0074 0074
S20
40 55 0086 0086 0086
45 60 0113 0113 0113
55 75 0129 0129 0129
65 90 0150 0179 0150
S30
75 100 0162 0179 0179
80 110 0179 0179 0179
90 125 0200 0200 0200
110 150 0216 0312 0312
S40
132 180 0250 0312 0312
150 200 0312 0312 0312
160 220 0366 0366 0366
S50
185 250 0399 0457 0457
220 300 0457 0457 0457
S60 260 350 0524 0524 0524
300 400 0598 0748 0598
330 450 0748 0831 0748
S64
400 550 0831 0964 0964
450 620 0964 0964 0964
560 770 1130 1296 1130
S74
630 860 1296 (*) 1296
(*) Please contact Elettronica Santerno.
0 1 2
3 4
2.2.7. H EAVY A PPLICATIONS (O VERLOAD UP TO 175%) 200- 240V AC P OWER S UPPLY
Rated Motor Voltage: 200÷240VAC
SIZE MOTOR DRIVE REGENERATIVE DRIVE
Max. Applicable Motor Power
(kW) (HP)
Size of MOTOR SINUS
K/PENTA Size of REGENERATIVE SINUS PENTA with 220+/-10 %
Power Supply
Size of REGENERATIVE SINUS PENTA with 230+/-
10 % Power Supply
1.8 2.5 0007 0007 0007
2.2 3 0008 0008 0008
3 4 0010 0010 0010
3.7 5 0013 0013 0013
4 5.5 0015 0015 0015
4.5 6 0016 0016 0016
S05
5.5 7.5 0020 0020 0020
5.5 7.5 0016 0016 0016
5.5 7.5 0017 0017 0017
7.5 10 0020 0020 0020
9.2 12.5 0025 0025 0025
11 15 0030 0030 0030
S10
12.5 17 0035 0035 0035
7.5 10 0023 0023 0023
11 15 0033 0033 0033
S12
15 20 0037 0037 0037
15 20 0038 0038 0038
15 20 0040 0040 0040
S15
18.5 25 0049 0049 0049
22 30 0060 0060 0060
25 35 0067 0067 0067
30 40 0074 0074 0074
S20
32 45 0086 0086 0086
45 60 0113 0113 0113
50 70 0129 0129 0129
55 75 0150 0150 0150
S30
65 90 0162 0179 0162
75 100 0179 0179 0179
80 110 0200 0200 0200
90 125 0216 0216 0216
S40
110 135 0250 0312 0312
132 180 0312 0312 0312
150 200 0366 0366 0366
S50
160 220 0399 0399 0399
200 270 0457 0457 0457
S60 220 300 0524 0524 0524
250 340 0598 0598 0598
280 380 0748 0748 0748
S64
330 450 0831 0831 0831
400 550 0964 0964 0964
450 620 1130 1130 1130
S74
560 770 1296 1296 1296
21/140
0 1 2
3 4
2.2.8. S TRONG A PPLICATIONS (O VERLOAD UP TO 200%) 200- 240V AC P OWER S UPPLY
Rated Motor Voltage: 200÷240VAC
SIZE MOTOR DRIVE REGENERATIVE DRIVE
Max. Applicable Motor Power
(kW) (HP)
Size of MOTOR SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with 220+/-10 %
Power Supply
Size of REGENERATIVE SINUS PENTA with 230+/-
10 % Power Supply
1.5 2 0007 0007 0007
1.8 2.5 0008 0008 0008
2.2 3 0010 0010 0010
3 4 0013 0013 0013
3.7 5 0015 0015 0015
4 5.5 0016 0016 0016
S05
4.5 6 0020 0020 0020
4 5.5 0016 0016 0016
4.5 6 0017 0017 0017
5.5 7.5 0020 0020 0020
7.5 10 0025 0025 0025
9.2 12.5 0030 0030 0030
S10
11 15 0035 0035 0035
5.5 7.5 0023 0023 0023
7.5 10 0033 0033 0033
S12
11 15 0037 0037 0037
12.5 17 0038 0038 0038
12.5 17 0040 0040 0040
S15
15 20 0049 0049 0049
18.5 25 0060 0060 0060
20 27 0067 0067 0067
22 30 0074 0074 0074
S20
25 35 0086 0086 0086
30 40 0113 0113 0113
37 50 0129 0129 0129
45 60 0150 0150 0150
S30
55 75 0162 0162 0162
60 85 0179 0179 0179
65 90 0200 0200 0200
75 100 0216 0216 0216
S40
90 125 0250 0250 0250
110 150 0312 0312 0312
120 165 0366 0366 0366
S50
132 180 0399 0399 0399
160 220 0457 0457 0457
S60 185 250 0524 0524 0524
200 270 0598 0598 0598
250 340 0748 0748 0748
S64
280 380 0831 0831 0831
375 510 0964 0964 0964
400 550 1130 1130 1130
S74
450 620 1296 1296 1296
0 1 2
3 4
2.2.9. L IGHT A PPLICATIONS (O VERLOAD UP TO 120%) 575- 690V AC P OWER S UPPLY
Rated Motor Voltage: 600÷690VAC Rated Motor Voltage:
575VAC SIZE MOTOR
DRIVE
REGENERATIVE DRIVE
MOTOR
DRIVE REGENERATIVE DRIVE Max.
Applicable Motor Power
Max.
Applicable Motor Power (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE
SINUS PENTA with 660+/-
10 % Power Supply
Size of REGENERATIVE
SINUS PENTA with 690+/-
10% Power
Supply (kW) (HP)
Size of MOTOR SINUS
K/PENTA
Size of REGENERATIVE SINUS PENTA with 575+/-10 %
Power Supply
400 550 0250 0312 0250 330 450 0250 0250 500 680 0312 0312 0312 400 550 0312 0312 560 770 0366 0399 0366 450 610 0366 0366 630 860 0399 0399 0399 560 770 0399 0457 710 970 0457 0457 0457 630 860 0457 0457 800 1090 0524 0524 0524 710 970 0524 0598 900 1230 0598 0598 0598 800 1090 0598 0748 1000 1360 0748 0831 0748 900 1230 0748 0964 S64
1240 1690 0831 0964 0964 1000 1360 0831 0964 1530 2090 0964 1130 0964 1270 1730 0964 0964 1750 2380 1130 1130 1130 1460 1990 1130 1130 S74
2010 2740 1296 (*) (*) 1670 2280 1296 (*) (*) Please contact Elettronica Santerno.
2.2.10. S TANDARD A PPLICATIONS (O VERLOAD UP TO 140%) 575-690V AC P OWER S UPPLY
Rated Motor Voltage:
600÷690VAC Rated Motor Voltage:
575VAC SIZE MOTOR
DRIVE
REGENERATIVE DRIVE
MOTOR
DRIVE REGENERATIVE DRIVE Max.
Applicable Motor Power
Max.
Applicable Motor Power (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE
SINUS PENTA with 660+/-
10 % Power Supply
Size of REGENERATIVE
SINUS PENTA with 690+/-
10% Power
Supply (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with 575+/-10 %
Power Supply
375 510 0250 0250 0250 315 430 0250 0250 450 610 0312 0312 0312 375 510 0312 0312 500 680 0366 0366 0366 400 550 0366 0366 560 770 0399 0399 0399 450 610 0399 0399 630 860 0457 0457 0457 560 770 0457 0457 710 970 0524 0524 0524 630 860 0524 0524 900 1230 0598 0598 0598 710 970 0598 0598 1000 1360 0748 0748 0748 900 1230 0748 0964 S64
1100 1500 0831 0964 0964 1000 1360 0831 0964 1410 1920 0964 0964 0964 1180 1610 0964 0964 1620 2210 1130 1130 1130 1350 1840 1130 1130 S74
1850 2520 1296 1296 1296 1540 2100 1296 1296
23/140
0 1 2
3 4
2.2.11. H EAVY A PPLICATIONS (O VERLOAD UP TO 175%) 575- 690V AC P OWER S UPPLY
Rated Motor Power:
600÷690VAC
Rated Motor Power:
575VAC SIZE MOTOR
DRIVE
REGENERATIVE DRIVE
MOTOR
DRIVE REGENERATIVE DRIVE Max.
Applicable Motor Power
Max.
Applicable Motor Power (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with
660+/-10 % Power Supply
Size of REGENERATIVE
SINUS PENTA with 690+/-10%
Power Supply (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with 575+/-10 % Power
Supply
330 450 0250 0250 0250 280 380 0250 0250 400 550 0312 0312 0312 355 480 0312 0312 450 610 0366 0366 0366 375 510 0366 0366 500 680 0399 0399 0399 400 550 0399 0399 560 770 0457 0457 0457 500 680 0457 0457 630 860 0524 0524 0524 560 770 0524 0524 710 970 0598 0598 0598 630 860 0598 0598 900 1230 0748 0748 0748 710 970 0748 0748 S64
1000 1360 0831 0964 0831 800 1090 0831 0831 1220 1660 0964 0964 0964 1000 1360 0964 0964 1400 1910 1130 1130 1130 1170 1600 1130 1130 S74
1610 2190 1296 1296 1296 1340 1830 1296 1296
2.2.12. S TRONG A PPLICATIONS (O VERLOAD UP TO 200%) 575- 690V AC POWER SUPPLY
Rated Motor Power:
600÷690VAC Rated Motor Power:
575VAC SIZE MOTOR
DRIVE REGENERATIVE
DRIVE MOTOR
DRIVE REGENERATIVE DRIVE Max.
Applicable Motor Power
Max.
Applicable Motor Power (kW) (HP)
Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with
660+/-10 % Power Supply
Size of REGENERATIVE
SINUS PENTA with 690+/-10%
Power Supply (kW) (HP) Size of MOTOR
SINUS K/PENTA
Size of REGENERATIVE SINUS PENTA with 575+/-10 % Power
Supply
280 380 0250 0250 0250 220 300 0250 0250 355 480 0312 0312 0312 280 380 0312 0312 375 510 0366 0366 0366 315 430 0366 0366 400 550 0399 0399 0399 355 480 0399 0399 500 680 0457 0457 0457 400 550 0457 0457 560 770 0524 0524 0524 450 610 0524 0524 630 860 0598 0598 0598 560 770 0598 0598 800 1090 0748 0748 0748 630 860 0748 0748 S64
900 1230 0831 0831 0831 710 970 0831 0831 1000 1360 0964 0964 0964 900 1230 0964 0964 1100 1500 1130 1130 1130 1000 1360 1130 1130 S74
1380 1880 1296 1296 1296 1150 1570 1296 1296
0 1 2
3 4
2.3. SPECIFICATIONS FOR THE REGENERATIVE DRIVE 2.3.1. 4T C LASS R EGENERATIVE D RIVE
DELIVERABLE
CURRENT RATED POWER OF THE
REGENERATIVE DRIVE MAXIMUM POWER OF THE
REGENERATIVE DRIVE REGENERATIVE DRIVE LOSS
Inom Imax
Power Supply: 380Vac +/-10 % Power Supply: 400Vac +/-10 % Power Supply: 440Vac +/-10 % Power Supply: 480Vac +/-10 % Power Supply: 380Vac +/-10 % Power Supply: 400Vac +/-10 % Power Supply: 440Vac +/-10 % Power Supply: 480Vac +/-10 %
Size
MODEL OF REGENERATIVE SINUS PENTA DRIVE
A A kW kW kW kW kW kW kW kW kW
0005 10.5 11.5 6.0 6.4 7.0 7.7 6.6 7.0 7.7 8.4 0.19 0007 12.5 13.5 7.2 7.6 8.4 9.1 7.8 8.2 9.0 9.9 0.21 0009 16.5 17.5 9.5 10.0 11.0 12.1 10.1 10.6 11.7 12.8 0.27 0011 16.5 21 9.5 10.0 11.0 12.1 12.2 12.8 14.1 15.4 0.27 S05
0014 16.5 25 9.5 10.0 11.0 12.1 14.5 15.3 16.9 18.4 0.27 0016 26 30 15.0 15.8 17.5 19.1 17.4 18.3 20.2 22.1 0.30 0017 30 32 17.4 18.3 20.2 22.1 18.6 19.6 21.6 23.6 0.35 0020 30 36 17.4 18.3 20.2 22.1 21.0 22.1 24.3 26.6 0.35 0025 38.5 48 22.2 23.4 25.8 28.2 28.0 29.5 32.5 35.4 0.43 0030 38.5 56 22.2 23.4 25.8 28.2 32.7 34.4 37.9 41.4 0.43 S10
0035 41 72 23.8 25.1 27.7 30.2 42.2 44.4 48.9 53.4 0.42 0016 26 30 15.0 15.8 17.5 19.1 17.4 18.3 20.2 22.1 0.27 0017 30 32 17.4 18.3 20.2 22.1 18.6 19.6 21.6 23.6 0.35 0020 30 36 17.4 18.3 20.2 22.1 21.0 22.1 24.3 26.6 0.35 0025 41 48 23.8 25.1 27.7 30.2 28.0 29.5 32.5 35.5 0.43 0030 41 56 23.8 25.1 27.7 30.2 32.7 34.5 37.9 41.4 0.43 0034 57 63 33.2 35 38.5 42.1 36.7 38.7 42.6 46.5 0.54 S12
0037 60 72 34.9 36.8 40.5 44.3 42.0 44.3 48.8 53.2 0.58 0038 65 75 37.9 39.9 43.9 48.0 43.8 46.1 50.8 55.5 0.60 0040 72 75 42.0 44.2 48.7 53.2 43.7 46.1 50.7 55.4 0.64 S15
0049 75 96 43.6 45.9 50.6 55.3 56.0 59.0 65.0 71.0 0.77 0060 88 112 51.2 54.0 59.5 64.9 65.4 68.9 75.9 82.9 0.83 0067 103 118 59.9 63.2 69.6 76.0 68.8 72.5 79.8 87.2 0.99 0074 120 144 69.9 73.7 81.2 88.6 84.1 88.6 97.6 106.6 1.05 S20
0086 135 155 78.7 82.9 91.3 99.7 90.5 95.4 105.0 114.7 1.16 0113 180 200 104.8 110.5 121.7 132.9 116.7 122.9 135.4 147.8 1.50 0129 195 215 113.7 119.8 131.9 144.1 125.6 132.3 145.6 159.0 1.61 0150 200 270 116.7 122.9 135.4 147.8 158.1 166.5 183.3 200.1 1.65 S30
0162 210 290 122.6 129.1 142.2 155.3 169.9 179.0 197.0 215.1 1.65 0179 295 340 171.7 180.9 199.2 217.6 198.3 208.9 230.1 251.3 2.85 0200 295 365 171.7 180.9 199.2 217.6 213.1 224.5 247.2 269.9 2.85 0216 315 430 183.0 192.8 212.4 232.0 251.0 264.4 291.2 318.0 3.40 S40
0250 325 480 188.9 199.0 219.3 239.5 280.6 295.5 325.4 355.3 3.40 0312 480 600 279.5 294.4 324.3 354.2 350.5 369.2 406.5 443.9 4.50 0366 540 660 314.4 331.2 364.8 398.5 385.4 405.9 447.1 488.2 5.00 S50
0399 560 720 326.2 343.7 378.5 413.4 420.9 443.3 488.2 533.0 5.10 0457 720 880 422.0 444.4 489.3 534.1 516.7 544.1 598.9 653.7 5.60 S60 0524 800 960 468.8 493.7 543.5 593.3 563.4 593.3 653.1 712.9 6.40 0598 900 1100 527.3 555.3 611.4 667.4 645.6 679.9 748.4 816.9 7.40 0748 1000 1300 585.2 616.3 678.6 740.9 762.7 803.1 884.1 965.1 8.25 S64
0831 1200 1440 702.0 739.4 814.1 888.8 844.0 888.8 978.5 1068.2 9.90 0964 1480 1780 863.5 909.5 1002 1094 1041 1096 1207 1318 12.2 1130 1700 2040 991.4 1044 1150 1256 1193 1256 1383 1510 14.0 S74
1296 1950 2340 1138 1199 1320 1442 1369 1442 1588 1733 16.1
25/140
0 1 2
3 4
Legend:
Inom = continuous rated current of the regenerative drive.
Imax = max. current produced by the drive for 120sec every 20min up to S30, and for 60sec every 10min for S40 and greater.
NOTE Output power is intended for the power supply of one or more SINUS K
inverters/PENTA drives. Any other applications must be authorized by Elettronica
Santerno.
0 1 2
3 4
2.3.2. 2T C LASS R EGENERATIVE D RIVE
DELIVERABLE
CURRENT RATED POWER OF THE
REGENERATIVE DRIVE MAXIMUM POWER OF THE
REGENERATIVE DRIVE REGENERATIVE DRIVE LOSS Inom Imax 220VAC Power Supply 230VAC
Power Supply 220VAC
Power Supply 230VAC Power Supply
Size
MODEL OF REGENERATIVE
SINUS PENTA DRIVE
A A kW kW kW kW kW
0007 12.5 13.5 4.2 4.3 4.5 4.7 0.16
0008 15 16 5.0 5.2 5.3 5.6 0.17
0010 17 19 5.6 5.9 6.3 6.6 0.18
0013 19 21 6.3 6.6 7.0 7.3 0.19
0015 23 25 7.7 8.1 8.4 8.8 0.21
0016 27 30 9.0 9.4 10.1 10.5 0.23
S05
0020 30 36 10.0 10.5 12.1 12.6 0.25
0016 26 30 8.6 9.0 9.9 10.4 0.36
0017 30 32 9.9 10.4 10.6 11.1 0.35
0020 30 36 9.9 10.4 12.0 12.5 0.35
0025 38.5 48 12.7 13.3 16.0 16.8 0.43
0030 38.5 56 12.7 13.3 18.8 19.6 0.43
S10
0035 41 72 13.6 14.3 24.2 25.4 0.42
0023 38 42 12.7 13.3 14.1 14.7 0.39
0033 51 56 17.0 17.8 18.7 19.6 0.51
S12
0037 60 72 20.0 20.9 24.1 25.2 0.60
0038 65 75 21.7 22.7 25.1 26.3 0.60
0040 72 75 24.0 25.1 25.1 26.2 0.64
S15
0049 75 96 26.7 27.9 32.1 33.6 0.75
0060 88 112 29.3 30.7 37.5 39.3 0.83
0067 103 118 34.3 35.9 39.4 41.3 0.99
0074 120 144 40.1 41.9 48.3 50.5 1.05
S20
0086 135 155 45.1 47.2 51.9 54.3 1.16
0113 180 200 60.0 62.8 66.9 70.0 1.65
0129 195 215 65.1 68.2 72.0 75.3 1.65
0150 200 270 66.9 70.0 90.8 95.0 1.65
S30
0162 210 290 70.3 73.6 97.7 102.2 1.65
0179 295 340 98.2 102.8 113.6 118.9 2.85 0200 295 365 98.2 102.8 122.2 127.9 2.85 0216 315 430 104.5 109.4 143.9 150.6 3.40 S40
0250 325 480 107.9 113.0 161.0 168.5 3.40 0312 480 600 159.9 167.4 201.0 210.4 4.50 0366 540 660 179.9 188.3 221.0 231.3 5.00 S50
0399 560 720 186.7 195.4 241.5 252.7 5.10 0457 720 880 242.6 253.8 297.4 311.1 5.60 S60 0524 800 960 269.5 281.9 324.3 339.2 6.40 0598 900 1100 303.1 317.1 371.6 388.7 7.40 0748 1000 1300 336.0 351.6 438.8 459.0 8.25 S64
0831 1200 1440 403.0 421.7 485.3 507.7 9.90 0964 1480 1780 494.8 517.8 597.5 625.2 12.2 1130 1700 2040 567.9 594.4 684.4 716.1 14.0 S74
1296 1950 2340 652.4 682.7 785.9 822.4 16.1
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Legend:
Inom = continuous rated current of the regenerative drive.
Imax = max. current produced by the drive for 120sec every 20min up to S30, and for 60sec every 10min for S40 and greater.
NOTE Output power is intended for the power supply of one or more SINUS K
inverters/PENTA drives. Any other applications must be authorized by Elettronica
Santerno.
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2.3.3. 5T & 6T C LASS R EGENERATIVE D RIVE
DELIVERABLE CURRENT RATED POWER OF THE REGENERATIVE DRIVE
MAXIMUM POWER OF THE REGENERATIVE
DRIVE
DRIVE LOSS REGENERATIVE DRIVE
Inom Imax
Power Supply: 575Vac ±10% Power Supply: 660Vac ±10% Power Supply: 690Vac ±10% Power Supply: 575Vac ±10% Power Supply: 660Vac ±10% Power Supply: 690Vac ±10% Power Supply: 575Vac Power Supply: 660-690Vac
SIZE
MODEL OF REGENERATIVE
SINUS PENTA DRIVE
A A kW kW kW kW kW kW kW kW
0250 390 480 345 400 415 425 490 510 3.8 4.5 0312 480 600 425 490 510 532 610 640 4.7 5.6 0366 550 660 490 560 585 585 672 703 5.3 6.4 0399 630 720 560 645 670 638 733 766 6.1 7.3 0457 720 880 640 735 765 780 896 937 7.0 8.4 0524 800 960 710 815 850 850 980 1020 7.8 9.3 0598 900 1100 800 915 960 975 1120 1170 8.7 10.5 0748 950 1300 840 965 1010 1150 1325 1385 9.2 11.1 S64
0831 1000 1440 890 1020 1065 1280 1470 1535 9.7 11.7 0964 1480 1780 1315 1510 1580 1580 1815 1898 13.2 14.4 1130 1700 2040 1510 1730 1810 1810 2080 2175 16.5 18.0 S74
1296 1950 2340 1730 1990 2080 2080 2385 2500 17.6 19.2
NOTE Output power is intended for the power supply of one or more SINUS K
inverters/PENTA drives. Any other applications must be authorized by
Elettronica Santerno.
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2.4. CHECKING THE REGENERATIVE DRIVE DIMENSIONING
The dimensioning of the regenerative drive for your application is given in the application tables above. If a special application is not included in the tables, you need to check the regenerative drive dimensioning: the power exchanged with the mains—both in continuous operation and when the drive is overloaded—must be lower than or equal to the drive rated power and peak power respectively.
a) Continuous Operation
The power exchanged with the mains in continuous operation (Pconrgn) is as follows:
Pconrgn= Pmot + motor drive loss + regenerative drive loss.
- Pmot is the electric power absorbed by the motor;
- Loss values are given in the tables containing the drive specifications (the motor drive loss is supposed to be the same as the regenerative drive loss).
The electric power absorbed by the motor can be calculated as follows:
Pmot= Mechanical power/motor performance or
Pmot=1.73*Vmot*Imot*cosphimot where:
Vmot: rated motor voltage Imot: rated motor current
cosphimot: rated motor power factor
b) Overload
The power obtained when the drive is overloaded (Polrgn) is as follows:
Polrgn= Polmot + overloaded motor drive loss + overloaded regenerative drive loss The electric power required when the motor is overloaded is as follows:
Polmot=1.73*Vmot*Ilim*cosphimot
where Ilim is the limit current for the drive controlling the motor.
Loss values are given in the tables containing the drive specifications (the motor drive loss is supposed to be
the same as the regenerative drive loss) and should be increased by the ratio between the overload current
and the rated current (Ilim/Imot).
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Normally, if multiple motor drives are connected, the continuous power and the overload power are considered as the sum of the power of each motor drive. The dimensioning of the regenerative drive can be reduced when ore or more drives operate as motors or as generators in special applications. If multiple motors are connected, please contact Elettronica Santerno.
The regenerative drive power is as follows:
Preg=1.73*Vacmin* Imax
where Vacmin is the min. mains voltage
The power transferred when the regenerative drive is overloaded is the following:
Pmaxreg=1.73*Vacmin* Imax
These values are given in the specification tables above.
EXAMPLE:
Dimensioning the regenerative drive for a motor drive unit including a SINUS PENTA 0020 4T and a 15kW, 4- pole motor.
Motor features:
Type: 4-pole ATA XL160L
Rated power (mechanical power): 15kW Performance: 0.9
Rated voltage: 400V Rated current: 28.9A cosphi: 0.83
Drive:
SINUS PENTA 0020 4T Rated current: Inom=30A Peak current: Ilim= 36A Rated mains voltage: 400VAC
Pconrgn= Pmot + motor drive loss + regenerative drive loss Pmot= Mechanical power/motor performance
or
Pmot=1.73*Vmot*Imot*cosphimot
Both methods result in → Pmot=16.6kW
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Supposing that the same ratings as the motor drive apply to the regenerative drive being used, the loss of a 0020 4T drive is 0.35kW (see “4T Class Regenerative Drive” table).
As a result, the continuous power of the regenerative drive should be the following:
Pconrgn= 16.6 + 0.35 + 0.35 =17.3 kW
Polrgn= Polmot + overloaded motor drive loss + overloaded regenerative drive loss Polmot=1.73*Vmot*Ilim*cosphimot → Polmot=20.7kW
The drive loss is to be compared to the overload current:
Polrgn=20.7+0.35* Ilim/Imot+0.35* Ilim/Imot=21.54kW
From the 4T Class Regenerative Drive table, the continuous power and the overload power of a SINUS PENTA 0020 4T regenerative drive with 400VAC power supply is 18.3kW and 22.1kW respectively; as a result, the SINUS PENTA 0020 4T can be used.
The same result is given in the Light Applications (Overload up to 120%) 380-500Vac Power Supply table,
where a 15kW motor with a rated voltage ranging from 380V to 415V connected to a SINUS K/PENTA 0020
4T is coupled to a regenerative SINUS PENTA 0020 4T.
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2.5. APPLICATIONS OF THE REGENERATIVE DRIVE 2.5.1. M OTORS H AVING A D IFFERENT S UPPLY V OLTAGE THAN
THE M AINS S UPPLY V OLTAGE
The regenerative drive produces a bus voltage higher than the rectified mains voltage; in the drive controlling the motor, which is powered by a DC voltage greater than the mains voltage, the output voltage can exceed the mains voltage (a drive is capable of generating a max. voltage equal to the bus voltage divided by 1.41).
As a result, motors having greater voltage ratings than the mains voltage can be controlled by the regenerative Penta. More precisely, a motor with the same rated voltage as the bus voltage divided by 1.41 can be used, or operation at constant torque can occur even when exceeding the rated motor frequency.
For example, if the regenerative drive is factory-set to generate 700VDC as the bus voltage, the output voltage of the motor drive can be 496VAC. Supposing that a standard 50Hz/400V motor is used, the parameters relating to the rated frequency and the rated voltage of the connected motor can be set to 60Hz and 480V respectively for the motor drive. In that way, the connected motor operates with a constant V/f pattern up to 60Hz, thus increasing power by 20%.
NOTE Make sure that no electric and/or mechanical trouble occurs when using the motor at different voltage/frequency ratings than its rated voltage/frequency. Please contact the motor manufacturer.
NOTE Make sure that the regenerative drive is properly dimensioned (see section above).
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2.6. WIRING
2.6.1. P OWER W IRING FOR THE R EGENERATIVE D RIVE U P TO
S IZE S64 INCLUDED
A special interface panel as well as additional electromechanical components supplied by Elettronica Santerno are required when connecting the regenerative drive to the mains. Those components allow matching output terminal commutated voltage to mains sinusoidal current; they also allow filtering the current component at the drive commutation frequency.
The wiring diagram is shown below.
Figure 3: Wiring diagram for the electromechanical components of the regenerative drive up to Size S64 included.
NOTE Do not alter wiring when connecting the drive components; the equipment
automatically detects the mains phase sequence.
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2.6.2. P OWER W IRING FOR THE R EGENERATIVE D RIVE - S IZE
S74
Two drive arms per phase are required when connecting an “S74” regenerative drive.
The diagram below shows how to connect the interface panels supplied by Elettronica Santerno. It also shows how to connect the electromechanical components allowing matching the output terminal commutated voltage with the mains sinusoidal voltage, and filtering the current component at the drive commutation frequency.
Figure 4: Wiring diagram for electromechanical components for the regenerative drive, Size S74 included.
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NOTE Do not alter wiring when connecting the drive components; the equipment automatically detects the mains phase sequence.
NOTE
If fuses are used, special microswitches capable of detecting when a fuse
opens are required. Connect the fuse signal to the input for auxiliary alarms of
the regenerative drive, and activate the respective alarm (see parameters
C164-C166).
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2.6.3. S IGNAL W IRING FOR THE R EGENERATIVE D RIVE
Figure 5: Signal wiring diagram for the regenerative drive.
Wiring for the regenerative drive powering a SINUS PENTA drive is shown in the wiring diagram above.
For the RGN application, the following analog and digital inputs/outputs are required:
Terminal
N. Type of
I/O Function
5 – 6 AIN1 Analog input for Vrs line voltage measured through the interface panel.
7 – 8 AIN2 Analog input for Vst line voltage measured through the interface panel.
17 MDI4 Digital input for TL1 bypass contactor auxiliary contact closure.
18 MDI5 Digital input for the state of the auxiliary contact in capacitor INT1 safety switch.
30 – 31 MDO3 NO relay output for TL1 bypass contactor coil command.
33 – 34 MDO4 NO relay output for regenerative drive “ON” to be series-connected to the motor drive enabling chain.
Activate the ENABLE input (MDI2) to enable the regenerative drive; if it locks due to a fault, activate the RESET input (MDI3) to reset the equipment.
CAUTION Make sure that voltage and current in TL1 coil do not exceed MDO3-NO contact ratings. If need be, install an additional external relay having greater current ratings.
CAUTION As shown in the wiring diagram, activate the MDO4-NO contact in the motor
drive enabling chain to prevent this from starting when the regenerative drive is
inactive.
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2.7. EXTERNAL COMPONENTS
2.7.1. P OWER C ABLE C ROSS - SECTIONS AND
E LECTROMECHANICAL C OMPONENTS OF THE P OWER
C IRCUIT
Specifications for the drive wires, safety devices and operating devices are given in the tables below.
For the greatest drive sizes, wiring with multiple conductors for the same phase is recommended. For example,
“2x150” in the wire cross-section column means that two parallel-connected 150sqmm conductors per phase are used.
Multiple conductors must have the same length and must follow parallel paths so that current is evenly
delivered at any frequency level. Unparallel paths, even if their length is the same, result in uneven current
distribution at high frequency.
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2.7.2. C ROSS - SECTION OF THE P OWER C ABLES AND S IZE OF THE
S AFETY C OMPONENTS FOR 2T C LASS D RIVES
Rated Current of the RGN Drive Cable Cross- section Fitting the Terminals Cable Stripping Tightening Torque Cable Cross- section for Mains- Drive Connection Size of Fast Fuses (700V) + Disconnecting SW for Supply Line (*) Magnetic C/B for Supply Line (MCC1) AC1 Class Rated Current of TL1 Pre- charge Contactor