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Course available 24/7 for up to six months from the date of purchase or until completion

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SPED ONLINE COURSE TRAINING

Piper BootCamp and Process Plant Layout

BOTH Piper BootCamp and Process Plant Layout online courses contain:

Approximately 25 hours of online videos

Printable notes

Links to supplemental material

Course available 24/7 for up to six months from the date of purchase or until completion

$995/course

Online Course Registration

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About Professional PIping Designer (PPD) Certification

PIPER BOOTCAMP (PBC) TOPICS

The PPD Piper BootCamp covers equipment and fittings necessary for routing pipe from nozzle to rack to nozzle (see list of topics below).  The topics covered are chosen to prepare for the SPED PPD Level I Certification Exam; Level I or II may be awarded depending upon years of experience.  This is a solid review of pipe design basics leading to an internationally recognized credential.  Piping drafters training Internationally desiring a refresher using English terminology and drafters from non-piping EPC disciplines are encouraged to take this course.  No experience is needed to take this course, however, drafting and CAD experience is preferred.  Pipers with 3-5 years of experience are encouraged to participate and may be eligible for Level II Certification.

Click on Links Below to View Course Introductions.   PART 1

SELF ASSESSMENT ( results not included in grade) Algebra Geometry Physics Chemistry

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Descriptive Geometry CAD Basics

INTRODUCTION TO PROCESS PLANT DESIGN

Stakeholders Roles and Results Project Life Cycle

DESIGN PHASES AND INFORMATION Design Phases Information Flow Process Documents Piping Documents   PART 2

PIPE MANUFACTURING AND FABRICATION Manufacturing Processes

Pipe Sizes Marking and Coating Fittings and Components Pipe Fabrication Shop Welding Branch Connections Heat Treat and Shipping PIPE ASSEMBLY

Cranes and Lifts Scaffolding Pipe Field Assembly Pipe Rigging and Lifts

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Hydrotest Insulation Labeling

Finding CG of Spool TYPICAL FABRICATION ISOs

PIPE AND WELD MATERIALS Pipe Materials and Properties

Welding and Welder qualifications

Weld Defects and Inspection

 

PART 3

VALVE TYPES AND APPLICATIONS Valve Parts Isolation Valves Gate Valves Butterfly Valves Isolation Applications Throttling Valves Valve Actuators SELF-ADJUSTING VALVES Check Valves Regulator and Relief Valves Steam Traps

VALVE SELECTION AND USE

Valve Symbols and Loops Valve Selection Station Layout INSTRUMENTATION Control Loop Elements Pressure Measurement Flow Measurement Temperature Measurement Level Measurement Installation Concepts More Installation Concepts

 

PART 4

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Centrifugal Pump Configurations

Centrifugal Pump Cavitation and NPSH Centrifugal Pump System Design Positive Displacement Pumps Motive Power for Pumps PLUMP LAYOUT

Configuration and Elevation Pump Piping Layout Temporary Strainers Pump Access

Pump Loading and Reducdancy Pump installation Examples PIPE ROUTING

Piping Layout Data Pipe Routing Considerations Piping Component Use PIPE RACKS

Pipe Rack Terminology Rack and Bent Layout Rack Pipe Layout Rack Pipe Expansion Construction and Details Other Uses

PIPE LAYOUT SPECIFICATION

PART 5

PRESSURE VESSELS Overview and Terminology Head Shapes and Attachments

Vessel Layouts and Nozzles

Introduction to ASME Section VIII Vessel Fabrication and Erection PIPE SUPPORTS AND HANGERS Span Types and Terminology Spans and Characteristics

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Spring Hanger Placement Spring Design PIPE STRESS AND B31.3 Component Class Pipe Stress Overview

Weight Solutions for Rack Piping Thermal Expansion

Simplified Pump Nozzle Load Check

Simplified Vessel Pipe Stress Check

Simplified Expansion Loop Design Intro to B31-3

CAD

Data Structures Rendering from Data Database Issues

Database integrity Capture and Reuse

 

PROCESS PLANT LAYOUT (PPL) TOPICS

PPD Process Plant Layout covers the terminology and concepts needed for equipment layout within the process plant. This includes equipment placement, spacing and orientation. It also includes pipe routing to key equipment nozzles considering operations and maintenance. The topics covered are chosen to prepare for the SPED Professional Piping Designer Level III Certification Exam; Level III or IV may be awarded depending upon years of experience and whether experience includes supervision. This is a very dense course and is packed with hard to find material covering a broad span of essential material. It is a master class for Pipers who are familiar with pipe routing and design. Experienced pipers who desire to advance into plant layout and equipment pipe routing are encouraged to take this course.  Piping drafters who have performed plant layout in foreign countries desiring a refresher using English terminology are also encouraged to take this course.

 

PART 1

INTRODUCTION TO PROCESS PLANT DESIGN

Stakeholders Rules and Results Project Life Cycle

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DESIGN PHASES AND INFORMATION Design Phases

Information Flow Process Documents Piping Documents

GENERAL LAYOUT CONSIDERATIONS Stakeholders and Information

Layout Techniques and Methods Layout Considerations

Example - Madden Methodology PLANT LAYOUT SPECIFICATIONS Equipment Spacing

Equipment Elevation and Clearance Operations and Maintenance Clearances Plot Plan Development

 

PART 2

INSTRUMENTATION Control Loop Elements Pressure Measurement Flow Measurement Temperature Measurement Level Measurement Installation Concepts More Installation Concepts PUMP SELECTION

Centrifugal Pump Configurations

Centrifugal Pump Cavitation and NPSH Centrifugal Pump System Design Positive Displacement Pumps Motive power for Pumps PUMP LAYOUT

Configuration and Elevation Pump Piping Layout Temporary Strainers Pump Access

Pump Loading and Redundancy Pump Installation Examples COMPRESSORS Centrifugal Reciprocating and Rotary

Drives

Auxiliary Equipment Pulsation Control

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Lube-Seal Oil and Condensate Maintenance Requirements Supports and Foundations

- Combining Requirements on Layout   PART 3 HEAT EXCHANGERS

Heat Exchange Concepts Shell and Tube

Plate

Spiral Hairpin Air Cooler Applications Exchanger Arrangements

Nozzle and Piping Arrangements Construction and Maintenance

DRUMS

Drums Introduction and Internals Drum Applications

Deaerator Steam Reflux Applications Drum Placement and Elevation Drum Layout and Piping

Drum Instrumentation Arrangement DISTILLATION TOWERS

Distillation Concepts

Trayed Tower Controls and Nozzles Nozzle Orientation and Elevation Tower Platforms and Access More Platforms and Access Access of Height

TANKS

Types and Containment Tank Details

Layout

 

PART 4

FURNACES Types and Terminology Coils and Burners

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Controls and Equipment Placement and Transfer REACTORS Overview and Terminology Applications

Layout

Delayed Coker Drums PLANT STRUCTURES

Structural Concepts Loads and Access UNDERGROUND PIPING

UG Piping in Plants UG Components Sewer Sizing Boxes and Drains

Hydrants Monitors Double Wall

 

PART 5

PIPING PIPE RACKS Pipe Rack Terminology Rack and Bent Layout Rack Pipe Layout Rack Pipe Expansion Construction and Details Other Uses PIPE STRESS AND B31.3 Component Class Pipe Stress Overview

Weight Solutions for Rack Piping Thermal Expansion

Simplified Pump Nozzle Load Check Simplified Vessel Pipe Stress Check Simplified Expansion Loops Design Intro to B31-3

CAD

Data Structures Rendering From Data Database Issues

Database Integrity Capture and Reuse

 

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and Design  by Ed Bausbacher and Roger Hunt.  While this book is not necessary to complete the course, it is a good reference for future use.  You may purchase it through amazon.com.

 

References

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