• No results found

Specification for Marking and Color Coding_Rev1

N/A
N/A
Protected

Academic year: 2021

Share "Specification for Marking and Color Coding_Rev1"

Copied!
17
0
0

Loading.... (view fulltext now)

Full text

(1)

CONTRACT No. 21297

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

PROJECT (SRIP)

J

J

OB

OB

N

N

O

O

:: 120476

120476 /

 / JI-02022

JI-02022

Specification of Marking and Color Coding

Specification of Marking and Color Coding

SPECIFICA

SPECIFICATION FOR

TION FOR MARKING AND

MARKING AND COLOR

COLOR

CODING

CODING

D

D

OCUMENT

OCUMENT

N

N

O

O

.. ::

-

- S - 0 0

S - 0 0 0 - 5 3 6

0 - 5 3 6 0 -

0 - 0 0

0 0 5

5

(2)

REVISION HISTORY

Revision

Number

Purpose

Total Number of

Sheets

List of Updated/Modified Sections

(if any)

1

Issued for

Construction

2

Discrimination Color for spiral wound

gaskets was added to distinguish inner

ring and outer ring material.

1

Issued for

Construction

1

The color for super duplex was added on

(3)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

TABLE OF CONTENTS

1

GENERAL... 4

2

MARKING GENERAL  ... 4

3

MATERIAL DISCRIMINATION COLOR  ... 6

4

FITTINGS  ... 8

5

VALVES  ... 9

6

FLANGES  ... 10

7

BOLTS AND UNTS  ... 12

8

GASKET  ... 13

(4)

1

GENERAL

1.1

Purpose

This specification together with the referenced documents defines the minimum requirement

for the traceability, marking and colour coding of piping materials for   SOHAR REFINERY

IMPROVEMENT PROJECT.

1.2

Scope

This specification shall be applied to piping materials such as pipes, fittings, flanges, valves,

gaskets, bolts and nuts.

1.3

Standard and Codes

The following codes or standards are referenced to this specification.

Where a conflict between this specification and the following Standards and Codes is existing,

company shall be requested to provide guidance.

(5)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

2.2

Material Discrimination Color

2.2.1 Basic Colors shall be used for material discrimination and the same shall be as indicated in

the table below conforming to the nearest Munsell Notation applicable.

Color Name

Munsell

Notation

Color Name

Munsell

Notation

White

Black

Silver

Pink

Red

Orange

Brown

N

N

-5 R

5 R

2.5 YR

7.5 YR

9.5

1.0

-7/5

4/13

6/13

5/6

Yellow

Light green

Green

Sky blue

Blue

Purple

2.5 Y

7.5 GY

5 G

10 B

2.5 PB

2.5 RP

8/12

7/4.5

5.5/6

6/7

5/6

4.5/12

2.2.2 Brands of paint used for material discrimination shall be selected by vendor of piping

materials. For all materials, paints containing materials which adversely affect the quality of

the steel shall not be used.

(6)

3

MATERIAL DISCRIMINATION COLOR

3.1

Product Marking of Pipes

The following items shall be indicated as a minimum on all pipes. Marking shall normally be

done in accordance with SOHAR REFINERY IMPROVEMENT PROJECT specifications in

the following order.

 

Manufacturer 

s monogram

Codes or standards (ASTM, API etc.)

Designation of material

Manufacturing method

Date of manufacture

(1)

Symbols, letters or numbers

(4)

Nominal pipe size and wall thickness

(2)

(7)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

3.3

Material Discrimination Color

3.3.1 Discrimination Colors indicated in Table 1(at the end of this document) shall be painted on

the outer surface of all pipes, except for coated pipes and galvanized pipes.

3.3.2 Discrimination Color shall be painted all through the longitudinal length of pipe.

In case of mill production without stockist, one or two(2) color rings at each pipe end shall be

applied considering the mil

l’

s marking (such as stenciling) equipment.

3.3.3 The width of color shall be in accordance with the Fig. 1. In case of mill production without

stockist, the width of color shall be mill

s equipment and possibilities.

3.3.4 Painting on outer surface shall generally be as shown in Fig.1.

Fig.1 Painting of Discrimination Color 

(8)

4

FITTINGS

4.1

Product Marking of Fittings

The following items shall be indicated on all fittings, and marking for fittings shall generally be

accomplished by stenciling and/or punching, or labeling.

No.

Items

Butt

(4)

Welding

Socket

(6)

Welding

Screwed Type

(7)

(Malleable Iron Casting)

1

Manufacturer's Name

or Trade Mark

0

0

0

2

Material Specification

(1)

0

0

3

Nominal Size

(2)

0

(3)

0

(5)

0

4

Schedule No.

(2)

0

0

(9)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

4.2

Material Discrimination Color

4.2.1 Material Discrimination Colors in Table 1 and Table 2 shall be painted on the outer surface of

each fitting.

4.2.2 Discrimination Color paint shall be accomplished as indicated in Fig. 2.

Fig.2 Painting of Discrimination Color

(10)

6

FLANGES

6.1

Product Marking for Flanges and Stub Ends

6.1.1 The marking shall be in accordance with ASME B16.5 except as specified in the followings.

The following items shall be punched on the outer surface(rim) of flange and stub ends.

Items which cannot be indicated on the outer surface of stub end, may be marked on the

outer surface of pipe by stenciling or painting.

Normal size

(1)

Schedule No.

(1)

 (when required)

 

Rating

(2)

Material specification

(3)

Manufacturer's name or trade mark

(11)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

6.2

Product Marking Location

Marking location shall generally be as indicated in Fig. 3.

(12)

7

BOLTS AND UNTS

7.1

Product Marking of Bolts and Nuts

Material identification marks shown in the below table shall be punched on bolts and

nuts separately.

7.1.1 Uncoated Bolt and Nuts

Identification Marks and Discrimination Colors for materials of uncoated bolts and

nuts shall be in accordance with following table and the color shall be applied at the

end of bolt.

Material and Combination

Identification Mark

Discrimination Color

Bolt

Nut

Bolt

Nut

(13)

-CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT

PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

Specification of Marking and Color Coding

7.2

Material Discrimination Color 

Material discrimination Colors shown in the above Table which indicate the

combinations of bolt and nut materials, shall be painted on bolts and nuts.

(14)

DOC.No. S-000-5360-005

Rev.No.1

Date:18/07/16

Page 14 of 17

FITTING

CARBON STEEL

 API 5L-B PSL.1 5L-B WHITE

 A106-B A234 GR WPB (SMLS) A105N A516 GR. 65 A106B WPBS A105N  A516G65 N/A  A106-B(NACE)  A234 GR WPB (SMLS /

NACE)  A105N NACE

 A516 GR. 65

NACE  A106B NACE WPBS NACE A105N NACE

 A516G65

NACE WHITE-RED  A106-B(NACE W/AMR)  A234 GR WPB NACE W/AMR(SMLS / NACE W/AMR)  A516 GR. 65NACE W/AMR  A106B NACE W/AMR WPBS NACE W/AMR  A516G65NACE W/AMR WHITE-YELLOW

SA106-B SA234 GR WPB (SMLS) SA105N SA516 GR. 65 SA106B SWPBS SA105N SA516G65 WHITE-BLUE  A672-C65 CL.22 A234 GR WPB (WELD) A672C65C22 WPBW N/A  A672-C65 CL.22(NACE)  A234 GR WPB (WELD /

NACE)  A672C65C22NACE WPBW NACE WHITE-RED  A672-C65 CL.22 (NACE

W/AMR )

 A234 GR WPB (WELD / NACE W/AMR)

 A672C65C22 NACE

W/AMR WPBW NACE W/AMR WHITE-YELLOW

LOW TEMPERATU RE CARBON STEEL

 A333-6(SMLS) A420 GR WPL 6 (SMLS) A350-LF2 CL.1 A333G6S A420GWPL6S A350LF2CL1 YELLOW  A333-6(NACE)  A420 GR WPL 6 (SMLS /NACE)  A350-LF2 CL.1(NACE)  A333G6S NACE A420GWPL6S NACE  A350LF2CL1NACE YELLOW-RED  A333-6(NACE W/AMR)  A420 GR WPL 6 (SMLS /NACE W/AMR)  A333G6S NACEW/AMR  A420GWPL6S W/AMR NACE YELLOW-YELLOW  A671-CC65 CL.22 A420 GR WPL 6 (WELD) A671CC65C22 A420GWPL6W YELLOW  A671-CC65 CL.22

(NACE)

 A420 GR WPL 6 (WELD /

NACE)  A671CC65C22 NACE A420GWPL6W NACE YELLOW-RED  A671-CC65 CL.22 (NACE W/AMR)  A420 GR WPL 6 (WELD / NACE W/AMR)  A671CC65C22 NACE W/AMR  A420GWPL6W NACE W/AMR YELLOW-YELLOW

(15)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

DOC.No. S-000-5360-005

Rev.No.1

Date:18/07/16

Page 15 of 17

Table 1. Identification Marks and Discrimination Colors (2 / 3)

Material

ASTM SPECIFIC ATION

IDENTIFI CATION

DISCRIMINATION

COLOR

PIPE

WROUGHT

FITTING

FORGING

PLATE

PIPE

WROUGHT

FITTING

FORGING

PLATE

STAINLESS STEEL

 A312-TP304/304L(SMLS) A403-WP304/304L(SMLS) A182-F304/304L A240-TP304/304L A312TP304/304LS A403WP304/304LS A182F304/304L A240TP304/304L ORANGE  A358-304/304L CL.1 A403-WP304/304L(WELD) A358TP304/304LCL1 A403-WP304/304LW ORANGE  A312-TP304/304L(SMLS NACE)  A403-WP304/304L(SMLS NACE)  A182-F304/304L (NACE)  A240-TP304/304L (NACE)  A312TP304/304LS NACE  A403WP304/304LS NACE  A182F304/304L NACE  A240TP304/304L NACE ORANGE-RED  A358-304/304L CL.1 (NACE)  A403-WP304/304L(WELD NACE)  A358TP304/304LCL1 NACE  A403-WP304/304LW NACE ORANGE-RED  A312-TP316/316L A403-WP316/316L (SMLS) A182-F316/316L A240-TP316/316L A312TP316/316LS A403WP316/316LS A182F316/316L A240TP316/316L ORANGE- BLACK  A358-316/316L CL.1 A403-WP316/316L (WELD) A358TP316/316LCL1 A403WP316/316LW ORANGE- BLACK  A312-TP321(SMLS) A403-WP321(SMLS) A182-F321 A240-TP321 A312TP321S A403WP321S A182F321 A240TP321 N/A

 A358-321 CL.1 A403-WP321(WELD) A358TP321CL1 A403-WP321W N/A

 A312-TP316Ti(SMLS) A403-WP316Ti(SMLS) A182-F316Ti A240-TP316Ti A312TP316TI-S A403WP316TI-S A182F316TI A240TP316TI ORANGE - BLUE  A312-TP316Ti(WELD) A403-WP316Ti(WELD) A312TP316TI-W A403WP316TI-W ORANGE - BLUE

(16)

DOC.No. S-000-5360-005

Rev.No.1

Date:18/07/16

Page 16 of 17

Note :

(1) Gr.304/304L, and 316/316L material shall be dual certified conforming that it meets the chemical and mechanical properties for ASTM Gr.304 and 304L, or 316 and 316L.

(SUPER) DUPLEX STAINLESS STEEL

 A790-S31803(WELD) A815-S13803(WELD) A790S31803-W A815S31803-W BLUE  A790-S31803(SMLS

NACE)

 A815-S13803(SMLS

NACE)  A182-F51 (NACE) A790S31803-S NACE

 A815S31803-S

NACE  A182F51 NACE BLUE-RED  A790-S31803(WELD

NACE)  A815-S13803(WELD NACE) A790S31803-W NACE

 A815S31803-W

NACE BLUE-RED  A790-S32760(SMLS) A815-S32760(SMLS) A182-F55 A790S32760-S A815S32760-S A182F55 BLUE-BLUE

LOW ALLOY STEEL

 A335-P11 A234-WP11 CL.1 (SMLS) A182-F11 CL.2 A387-P11 A335P11  A234WP11CL1S/ A234WP11CL1W  A182F11CL2 A387P11 BLACK

 A335-P11 (NACE)  A234-WP11 CL.1 (SMLSNACE)  A182-F11 (NACE) CL.2  A387-P11 (NACE) A335P11 NACE

 A234WP11CL1S NACE /A234WP11CL1W NACE

 A182F11CL2

NACE  A387P11 NACE BLACK-RED  A691-1-1/4CR CL.22 A234-WP11 CL.1 (WELD) A691-1-1/4CRC22 A234WP11CL1W BLACK  A335-P22 A234-WP22 CL.1 (SMLS) A182-F22 CL.3 A387-P22 A335P22 A234WP22CL1S A182F22CL3 A387P22 RED  A335-P5  A234-WP5 CL.1 (SMLS) A182-F5 A387-P5 A335P5 A234WP5CL1S A182F5 A387P5 PINK  A691-5CR CL.22 A234-WP5 CL.1 ( WELD ) A6915CRC22 A234WP5CL1W PINK  A335-P9  A234-WP9 CL.1 (SMLS) A182-F9 A387-P9 A335P9 A234WP9CL1S A182F9 A387P9 PURPLE  A691-9CR CL.22 A234-WP9 CL.1 ( WELD ) A6919CRC22 A234WP9CL1W PURPLE

NICKEL  ALLOY

B165-(N04400) B366-WPNC(N04400) B564 (N04400) B165 N04400 B366 N04400 B564N0440 BLUE-BLACK B423-(N08825) (SMLS) B366-WPNICMC(N08825) B564(N08825) B423 N08825 B366 N08825S B564N08825 BLUE- PINK B705-(N08825) (WELD)

B366-WPNICMC(N08825)-W B705 N08825 B366 N08825W BLUE- PINK B622-(N10276) B366(N10276) B564 (N10276) B622N10276 B366N10276 B564N10276 BLUE- YELLOW

(17)

CONTRACT No. 21297

SOHAR REFINERY IMPROVEMENT PROJECT (SRIP)

J

OB

N

O

: 120476 / JI-02022

DOC.No. S-000-5360-005

Rev.No.1

Date:18/07/16

Page 17 of 17

Table 2. Discrimination Colors for Gaskets (1 / 1)

No.

Inner Ring

Outer Ring

Metaling Winding

Color Code

Vendor

Color Code

Site

(1)

1

SS316

CS

SS316

Green

Green

2

SS321

SS321

SS316

Green

Black

3

N08825

N08825

SS316

Green

Brown

4

MONEL (N04400)

MONEL (N04400)

SS316

Green

White

5

SS304

SS304

SS316

Green

Yellow

6

HASTELLOY C-276

(N10276)

HASTELLOY C-276

(N10276)

SS316

Green

Purple

7

MONEL (N04400)

CS

MONEL

(N04400)

Orange

Orange

8

SS321

SS304

SS321

Turquoise

Turquoise

Note :

References

Related documents