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DNV PHAST Professional

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DNV RISK MANAGEMENT SOFTWARE

Safeguarding life, property and the

environment

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DNV RISK MANAGEMENT SOFTWARE Europe 2800 Asia 400 Australasia 75 Americas 550

Africa & Arabia 75

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DNV RISK MANAGEMENT SOFTWARE D N V -P ro DNV Pro P H A S T PHAST S A F E T I SAFETI

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DNV RISK MANAGEMENT SOFTWARE

The likelihood of a specified undesired

event occurring within a specified period

or under specified circumstances

Commonly Used Definition of RISK

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DNV RISK MANAGEMENT SOFTWARE

1. Identify Hazards

2. Postulate Accidents

3. Evaluate Consequences 4. Estimate Frequencies

5. Risk Summation

Optimise Options to Manage Risks Yes Options to Mitigate Consequences Options to Decrease Frequencies Risks Controlled? No No

Risk Management

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DNV RISK MANAGEMENT SOFTWARE Hazard Identification Consequence Modelling Event Frequency QRA DNV-Pro RiskSpectrum ETRA LEAK VEREDA WOAD OREDA SAFETI NEPTUNE PHAST

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DNV RISK MANAGEMENT SOFTWARE

Perform technique for identifying Hazards - “Process Hazard Analysis” • Hazard and Operability Studies (HAZOPS)

• Checklists

• “What-If” Analysis

• Failure Mode and Effect Analysis (FMEA) • Safety Audits

• Historical Record

All recorded with DNV-Pro for ease of producing actions and recommendations

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DNV RISK MANAGEMENT SOFTWARE

DNV-Pro provides:

• Templates for HAZOP and other PHA recording • Suggested Guidewords and Deviations

• Fully User Customised

• Can import many different types of study formats • Numbering and Assignation of Recommendations DNV-Pro is a consistent and reliable aid to saving time and improving the quality of Hazard Identification

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DNV RISK MANAGEMENT SOFTWARE

We need to assess any possible Flammable, Explosive or Toxic

Effects from releases of Liquids and/or Vapours.

DISCHARGE TERMS

GAS DISPERSION / POOLS

FLAMMABLE & TOXIC EFFECTS

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DNV RISK MANAGEMENT SOFTWARE

PHAST gives us the ability to look at the following aspects of

various types of accidental releases of a hazardous material

• Mass release rate of material

• Liquid pools that are formed and evaporate

• Gas dispersion under four different air entrainment regimes

• Fire effects (Jet fires, pool fires, flash fires, BLEVEs)

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DNV RISK MANAGEMENT SOFTWARE

Explosion Effects (Confined and Unconfined)

Toxic Effects (Probits, ERPG Levels, IDLH Levels)

Modelling for different weather conditions

Graphical display of results on maps

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DNV RISK MANAGEMENT SOFTWARE

Can use historical failure rate data and modify if necessary to

account for a specific plant.

Failure Frequency Data Sources:

• Published Works (Lees, CCPS)

• OREDA

• WOAD

• Electrical/Nuclear

• DNV

• Your Organisation!

Estimation of Frequencies

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DNV RISK MANAGEMENT SOFTWARE

Modification of Generic failure rate data can involve:

• Factoring individual failure causes e.g. corrosion, external

impact

• Allowing for socio-economic effects

• Fault Tree Analysis

• Management Systems Audit

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DNV RISK MANAGEMENT SOFTWARE

Software for the Assessment of Flammable, Explosive and Toxic Impact

SAFETI combines the Consequences (How Big?) and

Frequencies (How Often?) of the Hazards to determine the Risk.

SAFETI also takes into account:

• Distribution and vulnerability of local population

• Meteorological data (wind speed/direction/stability)

• Location of any ignition sources

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DNV RISK MANAGEMENT SOFTWARE

CONTAINMENT VESSEL

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DNV RISK MANAGEMENT SOFTWARE

DISCHARGE

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DNV RISK MANAGEMENT SOFTWARE

DISPERSION

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DNV RISK MANAGEMENT SOFTWARE

NIGHT TIME

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DNV RISK MANAGEMENT SOFTWARE

IGNITION

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DNV RISK MANAGEMENT SOFTWARE

• Wind

Direction

• Speed /

Stability

Categories

• Day / Night

• Time

dependent

ignition

•Various

risk indices

•Every case

modelled

Impact Calculations - VI

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DNV RISK MANAGEMENT SOFTWARE

Output from SAFETI is in the form of

• Contours of Individual Risk

• Societal Risk Curves

• Ranking of Risk from each Failure Scenario

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DNV RISK MANAGEMENT SOFTWARE 10-6 10-7 10-8 Mooring System Persil Township Whitnash Lower Heathcote Upper Heathcote BAY OF BOSHAM Selsey FERTILIZER FACTORY

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DNV RISK MANAGEMENT SOFTWARE NEGLIGIBLE TOLERABLE IF ALARP (as low as Reasonably Practicable) INTOLERABLE HIGH RISK LOW RISK Maximum Tolerable Criterion Desirable Target

Framework for Risk Criteria

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DNV RISK MANAGEMENT SOFTWARE

The use of a measure of loss (life,

production, asset loss or environmental

damage) to measure the benefit of

various available options.

Helps to use investment effectively and

efficiently. It can also save money by

stopping over-protection of some items.

Cost Benefit Analysis

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DNV RISK MANAGEMENT SOFTWARE 0.00E+00 5.00E-04 1.00E-03 1.50E-03 2.00E-03 2.50E-03 3.00E-03

Base case A+B ABC +D ABC DE+F -10 0 10 20 30 40 50 60 70 80

Average Individual Risk Cost (US$000,000) ABC

D+E AB+C

+Opt. A

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DNV RISK MANAGEMENT SOFTWARE

• Complex risk analyses require undertaking a large number of calculations and the efficient handling of large amounts of

information

• Can not be done manually

• Assistance of suitable software packages is essential

Risk Analysis Tools

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DNV RISK MANAGEMENT SOFTWARE QRA SCOPE HAZARD IDENTIFICATION PROBABILITY ASSESSMENT CONSEQUENCE ASSESSMENT RISK PROFILE RISK COMMUNICATION DECISION MAKING

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DNV RISK MANAGEMENT SOFTWARE QRA SCOPE HAZARD IDENTIFICATION PROBABILITY ASSESSMENT CONSEQUENCE ASSESSMENT RISK PROFILE RISK COMMUNICATION DECISION MAKING

The Project ANALYST’S EFFORT

Software allows more time for decision making and

defining the scope

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DNV RISK MANAGEMENT SOFTWARE

• Robust Commercial Software

• Support and Training

• Modelling that is well validated and uses leading technology

• Global user community driving product development and direction

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DNV RISK MANAGEMENT SOFTWARE

What is Consequence Analysis?

Estimate of effects for chemical release:

Accidental Designed

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DNV RISK MANAGEMENT SOFTWARE

Consequence Analysis

Emphasis is placed on the following aspects of

various types of releases of a hazardous material

• Mass release rate of material

• Gas dispersion

• Liquid pools that are formed and evaporate

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DNV RISK MANAGEMENT SOFTWARE

Consequence Analysis Development

Possible Flammable, Explosive and Toxic Effects from

releases of Liquids and/or Vapors are explored following the

scheme:

Dispersion Calculations

Flammable/Toxic

Effects

Calculations

Discharge Calculations

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DNV RISK MANAGEMENT SOFTWARE

Discharge Determines

• Release Rate

• Phase of the Release

• Liquid Fraction • Temperature • Duration WIND Liquid Jet Liquid Jet Liquid Jet Vapor Vapor Vapor Liquid

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DNV RISK MANAGEMENT SOFTWARE

Source Term Models used by PHAST

Instantaneous or catastrophic release

Vessel Released material Orifice leak Vessel Released material Orifice Line release Vessel Pipe Rupture point Released material

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DNV RISK MANAGEMENT SOFTWARE

Consequence Analysis Development

Possible Flammable, Explosive and Toxic Effects from

releases of Liquids and/or Vapors are explored following the

scheme:

Dispersion Calculations

Flammable/Toxic

Effects

Calculations

Discharge Calculations

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DNV RISK MANAGEMENT SOFTWARE

Pipe and Orifice Model: Atmospheric Expansion & Rain-out

Liquid

Flash Vapour Small droplets remain suspended

Large droplets rain out

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DNV RISK MANAGEMENT SOFTWARE

Dispersion

Needs: Discharge Results Weather Data Types of Clouds: Instantaneous Continuous Short Duration

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DNV RISK MANAGEMENT SOFTWARE

Cloud Formation

• Initial Turbulent Expanding Jet

• Dense Spreading and Turbulent Mixing

• Slumping Dense Cloud

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DNV RISK MANAGEMENT SOFTWARE

• Continuous releases have a direction

Instantaneous releases occur in all directions

• Rapid expansion

• Rapid decrease of concentration

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DNV RISK MANAGEMENT SOFTWARE

Dense Spreading and Turbulent Mixing

• Energy left

• Cloud expanding

• Cloud touches down

• High degree of mixing

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DNV RISK MANAGEMENT SOFTWARE

Slumping Dense Cloud

• Lost energy

• Slumping and spreading

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DNV RISK MANAGEMENT SOFTWARE

Passive / Gaussian

• Lost ALL initial energy

• Mixing due to turbulence

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DNV RISK MANAGEMENT SOFTWARE

UDM Dispersion Phases

z x TOUCHING DOWN ELEVATED PLUME y GROUND-LEVEL PLUME circular cross-section truncated cross-section semi-elliptic cross-section

• elevation phases: elevated, touching down, ground-level, lift-off, elevated, mixing layer

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DNV RISK MANAGEMENT SOFTWARE

(a) Release just begun

(b) Release ends

(c) Cloud moves away from the release point

(d) At this point the release is quasi-instantaneous

(e) Replaced with equivalent circular instantaneous cloud (f) The circular cloud moves away

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DNV RISK MANAGEMENT SOFTWARE

Consequence Analysis Development

Possible Flammable, Explosive and Toxic Effects from

releases of Liquids and/or Vapors are explored following the

scheme:

Dispersion Calculations

Flammable/Toxic

Effects

Calculations

Discharge Calculations

(49)

DNV RISK MANAGEMENT SOFTWARE

Flammable and Toxic Effects

• Flash Fires

• Vapor Cloud Explosion

• BLEVE

• Pool Fire

• Jet Fire

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DNV RISK MANAGEMENT SOFTWARE

Testing and Verification

Test models prior to integration

Model verification:

ý

sensitivity studies

Model validation against experiments:

ý

New, systematic re-validation for models which have

substantially changed

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DNV RISK MANAGEMENT SOFTWARE

Validation Against Large Scale Experiments

passive dispersion (Prairie Grass)

elevated two-phase jet (EC - propane, Desert

Tortoise - ammonia)

elevated HF jet (Goldfish)

instantaneous (Thorney Island)

pool evaporation - LNG (Maplin Sands, Burro)

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DNV RISK MANAGEMENT SOFTWARE

Validation against Prairie Grass 8 - concentration

Prairie Grass 8 - El e vate d re le ase of Sulfur Dioxide

0.00001 0.0001 0.001 0.01 0.1 1 10 100 1 10 100 1000 10000 downwind distance (m) co n ce n tr a ti o n ( m o l % ) c e nt r e - line a t z =0 e xpe r im e nt a l da t a

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DNV RISK MANAGEMENT SOFTWARE

Validation against Thorney Island 8 - concentration

Thorne y Isl and 8 - Instantane ous re le ase of Ni troge n and Fre on

0.00001 0.0001 0.001 0.01 0.1 1 10 100 1 10 100 1000 10000 downwind distance (m) co n ce n tr a ti o n ( m o l % ) c e nt re -line a t z =0.4 e xpe r ime nt a l da t a

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DNV RISK MANAGEMENT SOFTWARE

Benefits of Consequence Analysis

• Lower Liability

• Preventing/Minimizing Damage

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DNV RISK MANAGEMENT SOFTWARE

More Benefits of Consequence Analysis

• Environmental Awareness

• Quantitative Risk Analysis

• Added Benefit of Decrease in Downtime

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DNV Risk Management Software

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

PHAST

P

rocess

H

azard

A

nalysis

S

oftware

T

ools

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

Past - 10 Years Ago

• PHAST started as a development project by Technica for Rohm and Haas

• It was based on the models and code from SAFETI but developed for the PC

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

Present - 10 years of Progress

• 600 Users • 250,000 lines of code • 200 C++ classes • 50 Modelling modules • New capabilities… … .. ý Graphics, maps ý Standalone models ý Time dependency

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

The Future

• Continuous Improvement in Consequence Modelling

• Integration of PHAST models in other business applications

• Enhanced Functionality through DNV Software group

• Links to GIS

• Links to CAD Systems

• Web Integration

• Links to ERP systems

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

11 Releases

Of PHAST

NT UNIX 386 486 Pentium DOS Windows 3

Vis

ion

Cus

tom

ers

Regulatio

n

Te

ch

no

lo

gy

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2004-09-16

DNV RISK MANAGEMENT SOFTWARE

Conclusion

• First 10 years has seen many developments

• PHAST continues to be the leading commercial tool

• We are preparing the release of the 11th version of PHAST

• This version uses state-of-the-art software technology

• DNV’s strategy allows more cost effective maintenance and development of software

• There are many improvements we can make

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DNV RISK MANAGEMENT SOFTWARE

P

rocess

H

azard

A

nalysis

S

oftware

T

ool

• Complete software package for consequence analysis

• Capability of modeling catastrophic releases, leaks, line ruptures, relief valves, disk ruptures and vents from vapor space

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DNV RISK MANAGEMENT SOFTWARE

Program Structure

• 32 Bit Version

• Only PSU file is created

• Windows naming convention

• Can be run on NT by non-Administrators

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DNV RISK MANAGEMENT SOFTWARE

Installation

• Three types of installations:

ýStand alone installation

ýNetwork installation sharing

Administrative files only

ýNetwork installation sharing all

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DNV RISK MANAGEMENT SOFTWARE

Modularization

• Test models prior to integration

• Model verification

ý Sensitivity studies

• Model validation against experiments

ý New, systematic re-validation for models which have substantially changed

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DNV RISK MANAGEMENT SOFTWARE

More about PHAST...

• User friendly Interface

• Graphical & animated results

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DNV RISK MANAGEMENT SOFTWARE

New Structure

• Study Tree ýStudy Folder ýStudy ýFolders ýModels

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DNV RISK MANAGEMENT SOFTWARE

Case Lists

• Allows for sensitivity studies

• Can modify one or more variables at a time

• Can visualize all variations on the same graph

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DNV RISK MANAGEMENT SOFTWARE

Case Definition

• Saturated Ethylene • 10 000 Kg • 2.068 bar • 40 mm orifice

• 5 m below liquid level

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DNV RISK MANAGEMENT SOFTWARE

Weather Data

• 1.5 m/s - D stability

• 5 m/s - D stability

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DNV RISK MANAGEMENT SOFTWARE

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DNV RISK MANAGEMENT SOFTWARE

Calculations can be performed after all appropriate

data has been provided

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DNV RISK MANAGEMENT SOFTWARE

Reports

• Selection of reports to be displayed

• Selection of Dispersion Report fields

• Reports can be exported directly into MS Word

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DNV RISK MANAGEMENT SOFTWARE

Graphics

• All applicable graphs are displayed

• Dynamic view of some graphs is available

• Footprint height can be modified

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DNV RISK MANAGEMENT SOFTWARE

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DNV RISK MANAGEMENT SOFTWARE

Conclusion

• Substantial modularization and restructuring work for all models in PHAST 6.0

• New structure and characteristics allows more flexibility

• Component architecture opens new possibilities

ýBetter model quality control

ýEasier and more efficient updates

ýModel version control

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DNV Software Presentation

References

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