58009917 040 DPS8cpuInst Aug84 pdf

C E

~J

T RA L

PROCESSOR UNIT

WCPU68LA

I[1JSTALLATION MANUAL

58009917

DPS

8

MULTICS (FREESTANDING

UN

IT)

This document and tre information contained herein ar~ confidentiai to and the prope,.ty of Honeywell Information S'lstems, Inc. and are made available only to HoneyweJ I employees for the sole purpose of mainta!ning Honeywell's products.

;n,s document, any COpy thereof and the information contained herein shall be maIntaIned in strictest confidence; shall not be copied in ~hole or in part eKceo: as authorized by the employee's manage~; and shail not be disclosed o· d:strlbuted (a) to persons who are not Honeywell employees, or (b) to Honeywell employees for who~ such information is not necessary in connection with their a$si~ned responsibi Ilties. Upon request, or when the employee In possession of thiS do:ument no longer has need for the document for the a~~~orized Honey~ell purpose, this document and any cOPies thereof shat I b~ returned to the emoloyee's manager. There sMal I be no exceptions to the termS and conditIons set forth herein except as authorized in writing by the responsible Honey_ell Vice PreSld~nt.

58009917-040

015T. NCO, XAN

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

REV E

The following nolice is provided in accordance with the Uniled States

Federal Cornnrunications C~ission's CFCC) regulations.

Warning: This equip~nt generales. uses. and can radiale radio frequency

energy and if not installed and used in accordance wilh the instructions

manual. may cause interference to radio connwnicaljons. As te~orari)y

I

permitted by regulation it has not been tested for cQmpI iance with limits

for Class A co~uting devices pursuant to Subpart J of Part 15 of

rcc

Rules.

which are designed lo provide reasonable protection against such

interfer-ence. Operation of this equi~nt in a residential area is likely to cause

interference in which case the user at his own expense will be required to

take whatever ~asures ~y be required to correct the interference.

58009979-018

_IF

REV _DATE

A 9/81

8 2/82

C 7/82

0 6/83

E 8/84

58009917-014

RECORD OF REVISION

AUTHORIZATION PAGES AFFECTED

PHAFPD903 58009917-040

PHAFPD904

PHAFPD918

PHAFPD949

PHAFPD978

58009979-018, IF 58009917-014, IF 58009917-019, IF 58009917-041, IF

58009917-017, 1 Thru 4F 1-1

&

1-2F. 2-1 THRU 2-6F, 3-1 THRU 3-7F, 4-1 THRU 4-11F 5-1 THRU 5-3F

58009917-040 58009979-018, IF 58009917-014

58009917, 3-4, 3-4.1 58009917, 4-2

58009917-040 58009917-014 58009917-017 SH3 58009917, 1-1: 1-2F 5800991 7-, 3-2, 3-7F 58009917, 4-5, 4-6, 4-9, 4-10, 4-11F

58009917-040 58009917-014,1F 58009917-041,IF 58009917, 3-1

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4-7,

REV E

153009917, 3-1,3-1. i,3-4,3-4.1,3-4.2

A ISSUED

DPS 8 MULTICS

CENTRAL PROCESSOR UNIT

INSTALLATION MANUAL

58009917

PREFACE

This manual has been prepared lo guide and assist you in the

installation. check-out or deinstal Jalion of the DPS

a

Mullics

Central Processor Unit. WCPU68LA.

Contained in this manual are instructions for unpacking.

inspec-tion. cable routing and connections. A power-up and equipment

check-out procedure will help assure correct equipment

opera-tion and efficient performance. Also included in this manual

are deinsta1lation procedures required for safe disconnection and return of the equipment.

58009917-019

IF

58009917-041

REV E

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00000 0 00

I

I : CPU ~ 0 DD

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0

§

DPS 8 MUlTICS

CENTRAL PROCESSOR UNIT

WCPU68lA

A ISSUED

MANUAL CONTENTS

PAGE NO.

1 .0

1 . 1

1 .2 1 .3 1 .4 1 .5 1 .6

2.0

2 . 1

2.2

2.3 2.4 2.5'

2.S·

2.7 2.8

GENERAL ... .

I NTRODUCT I ON ... : ... . TOOLS REQU I RED ... . TEST EQU I PMENT REQU I RED ... .

TEST MED I A REQU I RED ... . REFERENCE DOCUMENTA T I ON ... .

FEEDBACK ... .

PRE INSTALLATION ... .

SITE PREPARATION ... .

METHODS OF EQUIPMENT PACKAGING AND CRATING ... . RECE I PT OF EQU I PMENT ... . UNPACKAGING A NON-CRATED PACK ... .

UNPACKING A CRATED PACK ... . UNPACK I

NG ...

~

... .

V I SUAL 1 NSPECT ION ... . PLACEMENT OF EQU I PMENT ... .

3.0 INSTALLATION OF THE THE DPS 8 MULTICS

3 . 1

3.2

3.3

3.4 3.5

3.6

CENTRAL PROCESSOR UN

IT ... .

SCOPE ... .

LOCATING THE BASIC ELEMENTS ... .

CPU LOGIC

BOARD LAYOUT

TRIM STRIP INSTALLATION ... . GROUND I NG .. '" ... .

POWER ENTRY ... .

4.0 APPLYING POWER TO THE

CPU ..

4.1 PRE-POWER UP INSPECTION 4.2 APPLYING AC POWER

4.3 APPLYING DC POWER 4.4 POWER SHUTDOWN

4.5 POWER SYSTEM CHECKOUT· 4.6 OFFLINE T&D'S

4.7 ONLINE 1&D'S

58009917-017

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

MANUAL CONTENTS(CONTINUED)

5.0 DEINSTALLATION

5.1

SITE INSPECTION

5.2 EQUIPMENT INVENTORY.

5.3 DEINSTALLATION PROCEDURE.

5.4 HANDLING AND SHIPPING

58009917-017

HONEYWELL CONFIDENTIAL

& PROPRIETARY

A ISSUED

PAGE NO.

5-1

5-1

5-1

5-2

5-3F

REV C

LIST OF ILLUSTRATIONS

FIGURE NO.

TITLE

PAGE NO.

3-1

_DPS

₈

_{MULTICS CENTRAL PROCESSOR UNIT}

(CPU). WCPU68.LA

...

3-1

3-2

CPU COMPONENT LOCATOR ...

3-2

3-3

CPU LOG I C BOARD LAYOUT ...

3-4

3-4

TRIM STRIP INSTALLATION ...

3-5

3-5

GROUND STRAP INSTALLATION ...

3-6

3-6

POWER ENTRY

...

3-7F

4-1

OPERATOR CONTROL PANEL

(CAB I NET SHUTDOWN SW ITCH)

... .

_4-1

4-2

PRIMARY POWER INPUT CIRCUIT BREAKER

AT S02 (OFF POSITION)

... .

4-2

4-3

FANS AND DC REGULATORS CIRCUIT BREAKERS

AT S03 (OFF POSITION) ... .

_4-2

4-4

POWER CONTROL MODULE

AT

VCl

(MARGINS AND POWER CONTROL SWITCHES) ... .

4-3

4-5

PRIMARY POWER INPUT CIRCUIT BREAKER

AT S02 (ON POSITION) ... .

4~3

A _ a

~-v

POWER CONTROL MODULE AT Vel

(AC ON INDICATOR)

_{... . 4-4}

4-7

OPERATOR CONTROL PANEL (AC PRESENT

AND POWER OFF I ND I CATORS)

... .

_4-4

4-8

+5V MASTER REGULATOR AT VJ1 (OFF

REMOTE SW ITCH)

... . 4-5

4-9

FANS AND DC REGULATORS CIRCUIT BREAKERS

AT S03 (ON POSITION)

... .

_4-5

4-10

POWER CONTROL MODULE AT vel

(POWER-ON SW ITCH) ... .

4-6

4-11

CONFIGURATION PANEL

4-6

_I

4-12

4-13

OPERATOR CONTROL PANEL (POWER OFF

AND POWER ON INDICATORS)

... .

POWER CONTROL MODULE AT VCl

(DC CONF. DC ON AND TEMP I ND I CATORS) ... .

4-6

I

4-7

58009917"':017

[image:8.612.75.562.108.700.2]

LIST OF ILLUSTRATIONS (CONTINUED)

FIGURE NO.

4-14

4-15

4-16

4-17

4-18

4-19

58009917-017

TITLE

OPERATOR CONTROL PANEL (POWER ON

SWITCH) ...

. ... .

PRIMARY POWER INPUT CIRCUIT BREAKER

AT

S02 (OFF POSITION) ... .

OPERATOR CONTROL PANEL (CABINET

SHUTDOWN SW ITCH) ... .... ..

OPERATOR CONTROL PANEL (POWER OFF

AND POWER ON INDICATORS)

POWER. CONTROL MODULE AT VCl

(DC INDICATORS AND SWITCHES)

FANS AND DC REGULATORS CIRCUIT

BREAKERS AT S03(5LO BLO FUSES).·

HONEYWELL CONFIDENTIAL

& PROPRIETARY

A ISSUED

PAGE NO.

4-8

4-8

4-9

4-10

4-10

4-11F'

REV C

1 .0

GENER·AL

1 .

1

I NTRODUCT ION

This manual has been prepared to serve as an aid fOT installing

the DPS 8 Central Processor Unit. WCPU68LA. Infonnation for site

planning and preparation is contained in the Site Preparation

Manual.DNO!. A copy of the Site Preparation Manual and the

Customer Site Layout Plan. should be obtained from the Honeywell

Site Manager prior to installation. Refer to the DPS 8 Multics

Central Processor Options Manual. 58009912. for options installation.

1.2

TOOLS REQUIRED

Standard Hand Tools including:

• Hex Wrench 4rnm (58020343-002)

1.3

TEST EQUIPMENT REQUIRED

Standard Test Equip~nl

1.4

TEST

MEQIA

REQUIRED

~ Off=]ine T&D System Tape{PAS 2/Moniior)

I

58009917

REV C

1 .5

REFERENCE DOCUMENTATION

In addition to the test ~dja. the following doc~nts will provide installation and checkout aids.

•

Site Layout Plan Provided

•

Site Preparation Manual Later • S Y stem Man u a 1 ... . 58009906

•

Packaging Specification 58067223

•

System Operating Techniques DD50

•

Maintenance Operation Manual (MOM) 58009927 • DPS 8 Mu] tics CPU Options Installation ManuaJ. ... . 58009912 • DPS 8 Mu 1 tic s CPU Un i t Manua 1 •...•...•...•... _58009907

•

Power and Coo 1 i ng At'anua 1 Later

•

Test'and Repair Manual 58009928 • Series 6000 Test. and Diagnostics Manual ... . 58008382 • Integrated Firmware and Diagnostics Manual ... . 58009978

1 . 6

FEEDBACK

· I nor d e r t 0 rna i n t a i nth i s rna n u a 1 a s a fun c t ion a l. top ice. ) and

accurate document. please submit co~nts through the normal technical support channels. by utilizing the System Technicai A c 1 ion R e que s t ( S TAR) s Y stem. or rna i I c omne n t s d ire c t 1 y to:

58009917

Honeywell Large Systems Product Support P. O. Box 6000. MS K92

Phoenix. Arizona 85005

HONEYWELL CONFIDENTIAL

& PROPRIETARY

by FED

A ISSUED

2.0

PRE INSTALLATION

This seclion provides the preinstallalion procedures for the installation of a DPS 8 Mullics Central Processor Unil. WCPU68LA. It includes procedures for receiving. handling. uncrating/unpacking.

inspecting and pIecing the equjp~nt.

2.1

SITE PREPARATION

The Field Engineering Representative (FER) should ensure that the customer is prepared to receive and install the equipment.

2.2

METHODS OF EQUIPMENT PACKAGING AND

CRATING

The Central Processor Unii may be shipped in a plastic wrapper

for domestic shipments or crated" for export shipments. See

Packaging Specification 58067223 for detailed packaging instruc-tions.

Uncrated units are shipped in an upright position. protected

by four wooden corner assemblies and strapped plastic wrapping.

Crated units are also shipped in an upright position.

A ISSUED

2.3

RECEIPT OF EQUIPMENT

Up 0 n a r r j v e. 1 0 f the e qui pme n t a t 1 h e sit e. l h e Fie 1 dEn gin e e r j n g

Representative (FER) should assist the customer in receiving.

inventorying. checking for any external d~ge. and directing the

placement of the equipment. Usually the carrier will unload the

equipment and move it to a specified location inside the building. All plastic covers should be renroved as soon as possible to

pre-vent moisture formation in the equjp~nl.

ICAUTION/

THE MASS STORAGE PROCESSOR MUST

BE

UNLOADED AND HANDLED WITH CARE TO

AVOID DAMAGE TO THE EQUIPMENT. THIS

UNIT MAY WEIGH IN EXCESS OF 1000 LBS.

1. P rio r t o r e c e i p t 0 f e qui pme n t. the FER s h 0 u J d ass u r e t hat the

customer obtains shipping documents (Bi J] of Lading. Memorandum

of Shipment) from lhe carrier.

2. Up 0 n del i v e r y 0 r 1 h e e qui pme n t. the FER s h 0 u I d ass u r e t hat the

customer invenlories equipment against shipping docmnents (Bi 11

of Lading and Memorandwn of Shipment).

NOTE

The customer representative should be advised not to sign papers at this time.

3. Check wrapping. crating. and cartons for breaks. tears or other evidence of rough handling or damage.

4. The c u s tome r rep res e n tat j v e s h 0 u 1 d not e any los s. d arna g e .

~isture. corrosion and mishandling of equipment on shipping

docwnents before Signing for equipment. and the Field Engineering Representative should so note on lhe Traffic Service Evaluation Report.

5. The FER should assure that the customer nolifies the Honeywel 1

T r a f f i c Man age r 0 fan y los S 0 for d arna g e t o· 1 he e qui pme n t . The

notification may be performed through norma] telephone contact. but must be promptly confirmed in writing to the HoneyweJ) Traffic

Manager. Refer to the Bi) 1 of Lading for the current telephone

number.

58009917

A ISSUED

204

UNPACKAGING A NON-CRATED PACK

Unpackaging is ordinari Jy the smne for any of the DPS

a

Freestanding

cabinets packaged in a non-crated pack. The carrier will normally

unpeckage lhe equip~nt per the following steps and set i t in the

specified area.

NOTE

The packaging is.made of strapped plastic wrapping protected with wooden corner

ass emb J i e s . No a t temp t s h 0 u 1 d be rna d e t 0

open the packaging by cutting or prying.

BEFORE REMOVING ANY METAL BINDING STRAPS.

ENSURE THAT NO ONE IS NEAR THE EQUIPMENT

(EXCEPT THE INDIVIDUAL WHO IS REMOVING

THE BINDING STRAPS).

WHEN

CUT.

THESE

STRAPS MAY SPRING FREE. STRIKING ANY

CLOSE OBJECT.

1. Cut external vertical and horizontal binding straps. This

action frees the four corner protectors and top spreaders.

2. Remove the plastic wrapping.

3. Remove lhe wooden corner assemblies which are bolted to

the equip~nl frmne.

4. Aruninislratively dispose of any packaging material.

58009917

A ISSUED

2.5

UNPACKAGING A CRATED PACK

Unpackaging crated cabinets is ordinari ly the smne for any of the

DPS 8 Freestanding cabinets. The carrier wi) I normally unpack age

the equip~nt per lhe following steps and set it in the specified area.

NOTE

The crates are made of cleated wood and/or

J&ninated paper and wood construction. No

alte~t should be made to cut or pry crales apart.

BEFORE REMOVING ANY METAL BINDING STRAPS.

ENSURE THAT NO ONE IS NEAR THE CRATE

(EXCEPT THE INDIVIDUAL WHO IS REMOVING

THE STRAPS).

WHEN CUT. THESE STRAPS MAY

SPRING FREE STRIKING ANY CLOSE OBJECT.

1. Cul external vertical and horizonlal melal binding straps

from crate.

2 . R erne vet heme 1 a l b 0 J 1 s from the fro n t pan e l o r 1 h e c rat e .

3.

Check for and remove any other bolls or nails thal may be in the pane].

Re~o .... e lower edge

or

craie.

4 . L i f t c rat e t 0 c) ear cab i net and r emo v e i 1 from p a ] I e 1 .

5. Cut interior vertical and horizontal binding straps. This

aclion frees the cabinet from the base of the crate.

58009917

A ISSUED

6. Remove cabinet from pa1let with a fork lift or hojsl,

being careful to avoid dmnage to the cabinet.

7. Re~ve remaining straps. p]aslic wrap and other packing material from the cabinet.

8. Administratively dispose of any crating material.

2.6

UNPACKING

Unpacking is ordinarily the smne for any of the DPS 8 Freestanding

e qui pme n t . The car r j e r w i J I norma J I Y un pac k the e qui pme n t .

NOTE

Unpacking refers to the removal of any material. including special brackets or devices. which has been placed within the equipment to provide

pro tec t jon from sh i pp i ng/hand ling hazards. A I]

packing material must·be removed from lhe equip-ment.

Ensure that the equipmenl is unpacked as required. Refer Lo the

Packaging Specification. 58067223 for additional information. Administratively dispose of any packing material.

VISUAL INSPECTION

After the equipment has been unpacked. it should again be inspected for physical dmnage and moislure condensation.

C omp let e the

r

0 1 i 0 win g . s l e p s :

J. Check the equipmenl for denls in doors and cabinets.

broken indicators and switches. damage to other paris.

missing items and moisture condensation.

58009917

ICAUTIONI

IF MOISTURE IS FOUND. IT SHOULD BE

REMOVED AND THE UNIT ALLOWED TO

STABILIZE IN THE OPERATING

ENVIRON-MENT FOR AT LEAST 24 HOURS.

DURING THE

LAST EIGHT HOURS, AC AND DC POWER SHOULD

BE TURNED ON TO PROMOTE INTERNAL DRYING

BEFORE TESTING.

A ISSUED

2. Have receiver/customer representative record any Joss. concealed

d~age. or corrosion of equipment. on shipping docwnenls.

3. Report any Joss. d~age or corrosion. in writing to the Honeywel)

Traffic Manager.

4. Shipping docwnen1s may now be signed by receiver/cuslo~r

repre-sen1ative.

5. Return Memorandwn of Shipment to HoneyweJ l's General Accounting

Depart~nt a1:

2.8

Honeywell Information Sys1ems P.D.Box 6000

Phoenix. Arizona 85005

c/o Manager. General Accoun1ing

Mai) Station A75

PLACE~ENT

OF EQU1PMENT

. UNCRATED CABINETS SHOULD BE CAREFULLY

MOVED ON THEIR CASTERS TO AVOID

TIPPING THE CABINET OVER.

j . Ensure that the unit has been moved to the operational

ssite and positioned per site layout plan.

300

INSTALLATION OF DPS 8 MULTICS

CENTRAL PROCESSOR UNIT

3.1

SCOPE

REV E

This section provides the procedures to install a DPS 8 Multics Central Processor Unit, WCPUb3LA, referred to hereinafter as the CPU.

UPPER TR!M

ST'IP~

(FACTORY INSTALLED)

'

-AIR INTAKE LOUVERS

o

cpuGj

~E'

TRIM STRIP (FIELD INSTALLED)

AIR EXHAUST GRILLE

'\

HOTE: 10 NUMBER PLATE NOT

SUPPLIED WITH UNIT.

OBTAIN 10 PlATE(S), 0-9,

FROM eso CLUSTER. (SEE FIGURE 3-1.1)

~ AIR EXHAUST LOUVERS

LEVELl,.G PAD

(ONE IN EACH CORNER) Ca)

(a) LOWER THE LEVEL I NG PADS

TO ENSURE A STABLE AND

FIGURE 3-1.

DPS 8 MULTIC CENTRAL PROCESSOR UNIT

(CPU), WCPU68LA

I

I

58009917 3-1

[image:18.612.73.569.221.686.2]

REV E

The decorative panel has a cutout for the unit's 10 Number to be installed at the customer's site. The numbers are stocked

at the CSD logistic clusters and must be ordered by the CSR as

required. See part numbers below.

The numbers are on square plates that have magnetic backings for att~chment in the cutout of the decorative panel.

I

AIR If HAKE

tOUVERS

I

58009917

CPU

1

~

DECORATIVE PANEL

10 Number

1 2

3

~iR EXHAUST GRILLE 4

5 6

7

8 9

C

BLANK

AIR EXHAUST LOUVERS

LEvELING PAD

(ONE iN EACH CO~~ERl(a) (a) LOWER ThE LEVELING PADS

TO ENSURE A STABLE AND

LEvEL INSTALLATION

CASTER (ONE IN EACH CORNER)

?

Part No.

58059691-001 58059691-002 58059691-003 58059691-004 58059691-005 58059691-006 58059691-007 58059691-008 58059691-009 58059691-010 58059691-011

FIGURE 3-1.1. CPU

10

NUMBER INSTALLATION

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aoUTE TO BACXPAJlEL LOCATIOKS A3AWK. A3A AND A3AWH_

58009917

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(a) See Ficure 3-3 for LOlie Board and Harness Cable LoeaL ion •.

(b) For Options Installation see Options Installation Manual, &8008812.

CIRCUIT 8R£AKER MODULE

bOCA'!'!:D A!' 302

FIGURE 3-2. CPU COMPONENT LOCATOR

A ISSUED

3.2 LOCATING THE BASIC ELEMENTS

The CPU minimwn configuration is shown in Figures 3-2 and 3-3. This configuration includes the following elements.

• Five Logic Board ModuJes located at AO. Al. 'A2. A3 and A4.

• Logic boards as shown in Figure 3-3.

• Power Regulator +5V 180A. 58048580-002. located at VHl.

• Power Regulator +5V 180A. 58048580-002. located at VG1.

• Power Regulator +5V 180A. 58048580-001. located at VFl.

• Voltage Regulator ·lOOW. 58047200-003. located at VOl.

• Power Control Module. 58037473-003. located at Vel.

• Soft Start Module. 58052518-001. located at S04.

• Power Entry Mod~}e. 58052063-002. located at S03.

• Circuit Breaker Module. 58058132-002. located at S02.

• Power Entry Junction Box. located at SOl.

• Configuration Pane] located at Q02 (inside left front door.).'

• Required harnesses and cables as shown in Figures 3-2 and

3-3.

NOTE

For pro per 0 per a t ion 0 f t h j seq u i pme n t. the f 0 J ) 0 win g

options are required:

WIP068LA. Active Port Option

WHCC68LA ... Cache Cab] e Op t ion

Options are installed per the OPS 8 Multics CPU Options Installation Manual. 58009912.

3.3 CPU LOGIC BOARD LAYOUT

The CPU logic board layout is shown jn Fjgure 3-3. Refer to the

CPU Options Installation Manual. 58009912, for the installation of any additional logic boards and harnessing/cabling. associated with the CPU options.

58009917

CPU LOGIC BOARDS CONTAIN CIRCUITS

WHICH MAY BE DAMAGED BY ELECTROSTATIC

DISCHARGE (ESD).

USE PROPER HANDLING

PROCEDURES TO AVOID DAMAGE.

58009917

• C A I

o 8

o C

o 0

o E

o F

o G

o H

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o K

o L

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1 C 1 0 1 Ej

1 Fi

1 G'

1 H

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1 K 1 L

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ETCMP-l EISON ETCOP ETCOG EISDE EISDF EISDC EISDQ EISDR ElSDB ElSDM 6450L EISOK EISOO EISOAl EISOA2 EISDA3 EISDA4

AAI

EISDA5 EISDA6 EISOA7 EfSDA8 EISOJ ETCDH ETCAM ETCAO ETCAJ ETCA8 ETCAE ETCAF ETCAN ETCAP ETMSG

REV E

NOTE: The CPU logic board layout <sheets 1 thru 3}

shows the installation of the CPU boards only.

For CPU options logic board installation, see

the Installation Instructions located in the

CPU Options installation Manual 58009912.

FIGURE 3-3.

CPU LOGIC BOARD LAYOUT (Sheet 1 of 3)

[image:22.612.145.466.64.539.2]

REV E

AA2

i 2 A

I

ETMBL

Z B

2 C

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EHA68

2 0

2 E 2 F

2 G 2 H

2 J

2 K

2 L 2 M

2 N En.tCH

2 p

2 Q ETMCP

2 R

2 S ETMCG 2 T

2 U ETCCUl

AA3

3 A ETCCU2

3 B

3 C

3 0

3 E ETMCQ

3 F I

3 G 3 H

3

J\

3 K

3 LI

3 QI

3 R

ETMPH

3 51

pi

AA4

4

~I

ETMPC

4 8

4

C\

ETMPE 4 0

4 EI ETMPF 4 F!

4 G

I

4 H

[image:23.612.129.511.49.638.2]

~---~

FIGURE

3-3.

CPU LOGIC BOARD LAYOUT (SHEET 2 OF 3)

REV E

CABLE CONNECTION CHART

BOARD CONNECTOR BOARD _': CONNECTOR CABLE NO. MNEMONIC IDENT. MNEMONIC IDENT.

EISDM-R

I

PI EISDJ-R P2 58053780-00.5 ETCAB-R P2 ETMBG-R PI

ETMBG-R Pl ETCCUI-L P3 58053720-001 ETMBB-L PI ETMPH-L P2 58053702-001

FREE

EDGE

CONNECTOR

LOCATION

CHART

BOARD

I

BOARD CONNECTOR MNEMONIC _I MNEMONIC NC.

_I

EISDJ-L ETCDH-L 58047413-008 _t ETCAN-L ETC"AP-L 58047413-008

I

I

ETCAE-R I ETCAN-R 58047413-005

ETMCP-L ETMCG-L 43C243111G2 ETMPC-R ETMPE-R 43C243111G2 ETMPE-l ETMPF-L 43C243111G2 I

ETMCQ-R 1 4 3C175991Pl ETMCQ-L 43C175991Pl ETMCG-R

i

58040035-004 ETCCU2-L _I

I

58060459-001

_I

FIGURE 3-3. CPU LOGIC BOARD LAYOUT {SHEET 3F}

HONEYWELL CONFIDENTIAL

&

PROPRIETARY 3 -4 .2

I

[image:24.612.120.527.109.609.2]

I

I

I

A ISSUED

3.4

TRIM STRIP INSTALLATION

ihe lower trim strips are packaged separately. they are secured to the

lower hinge brackets attached Lo Lhe front and rear door with Phil) ips head screws and speed nuts as shown in Section A-A. Figure 3-4.

,

0

0 0 0 0 0 . 00

DOD

I

I

I

I·

I

II

Inl

j I

I

ul

;

~

I==no=)==-=-=-===

/==+===o==="='y ..

L

LOWER TR , .. STR I P " - - A CTYPlCAL rRO~T AND REAR)

FIGURE 3-4.

58009917

UPPER HINCE

BRACKET --"--.-II~~

LOWER HINCE BRACKET

PHILIPS HEAD SCREW

n

LOWER TRI .. STRIP

~LJj

LowER TRIM STRIP TOTAL OF 2 REQUIRED ONE ON THE PRONT AND ONE ON THE REAR

SPEED NUT 2 REQUIRED POR EACH LOWER

SECTION A-A TYP. FRONT AND REAR

TRIM STRIP INSTALLATION

[image:25.612.75.556.98.681.2]

A ISSUED

3.5

GROUNDING

1. Refer to Figure 3-5.

2. Ensure that the ground strap mounting surfaces are clean and

free from any foreign material.

3. Re~ve metric hardware (M6 hex screw, M6 lock and rlat washers) and pressure plate.

4. Place the tinned end of the ground strap on the fr~. seeure

and route as shown in Figure 3-5.

5. For rrwre information on ground strap routing. refer to Site

Prepara lion Manua 1. DNO 1 .

M6 HEX HEAD SCREW M6 LOCK WASHER

Me FLAT WASHER

STRAP. 438232175

"

o

CABINET f'RAME

~~

:~

,Ri

I

liO-C-

I

H

'

~

I

II"

I

I

10,1

• I

I

~~~

______

~==~' _tL°cot~

I

TO WAIN WEMORY UNIT RErER TO SYSTEW INSTALLATION INSTRUCTION. 58008875. AND TO SITt PREP MANUAL DNOI

FIGURE 3-5.

GROUND STRAP INSTALLATION

58009917

3-6

[image:26.612.73.551.90.704.2]

REV C

3.6

POWER ENTRY

ENSURE THAT THE CIRCUIT BREAKER AT S02

IS IN THE OFF POSITION BEFORE MAKING THE

POWER CONNECTIONS AT SOl.

The customer's electrician wil1 connect the power cable from the custo~r's power distribution panel to SOI-TBl. See Figure 3-6. The neutral (whi te) lead shall not be brought into the cabinet.

Before connecting power to the CPU, verify that the AC circuit breaker located at S02 is in the OFF position. Ensure that the AC power cable is properly connected.

.,

.,

•

·

.,

• I

I: I

I

.,

•

I

.,

• I

.+---+

•

.f=====1

•

_•

.t----...,...c:~

•

FRONT VIEW

58009917 A

..

II at

•

rr

_I

I I I I I I II I I I I I I

I

FIGURE 3-6.

CONDUCTOR

DESCRIPTION TERMINAL _COLOR

PHASE A TBI-2 JiU~ I . \

PHASE 8 TBI-oC au.cx l . \

PHASE C TBJ-I BLACK ( .

,

SArETY GROUND El GREEJli/YELLOW

(a) THE CONDUCTOR(INSULATION)COLOR IS NORMALLY

.LACE EXCEPT AS DEFINED BY LOCAL CODE PER HIS STANDARD. 80J.08.

POWER ENTRY

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

I

ELECTRiCAL CONDuiT ,ROii THE CUSTOlilERS POYER SOURCE

[image:27.612.75.581.286.742.2]

A ISSUED

4.0

4 . 1

APPLYING POWER TO THE CPU

OBSERVE ALL CAUTIONS AND WARNINGS

AS HAZARDOUS VOLTAGE MAY BE PRESENT.

PRE-POWER UP INSPECTION

Perform the following inspection steps:

NOTE

Depressing the CABINET SHUTDOWN switch on the Operator Control Panel bypasses the Power Control Module and the Operator Control Panel POWER OFF

switches. Before power can be appiied the CABINET

SHUTDOWN switch must be in the out position.

1. Ensure that the operations area is clean.

2. Ensure thal the CPU is clean and free of foreign matter.

3. Ens u r e t hat the coo lin g s y stem air f i I t e r s are c I e an.

4. Ensure that the plenum, blower housing and air intake

lou v e r s are c I e a nan d

r

r e e from any 0 b st· rue t jon s .

5. Ensure that the CABINET SHUTDOWN switch, located on the

Operator Control Panel is in the out posi lion. See

Figure 4-1.

6. Ensure that al] power conneclions are clean and secure.

7. Ve r i r y t hal a 1] c i r·c u i t boa r d s are pro per J y I 0 cat e dan d sea ted.

OVERTEWP TROUBLE READY NORWAL TEST AC PRESENT

58009917

0 0 0

o

o

o

o

0

ALARM CABINET SHUTDOWN

DOD

CABINET SHUTDOWN SWITCH

FIGURE 4-1. OPERATOR CONTROL PANEL

(CABINET SHUTDOWN SWITCH)

[image:28.612.71.508.86.713.2]

4.2

APPLYING AC POWER

Before applying power co~]ele lhe following steps:

I-CADT

I ON

I

THE BLOWER IN THIS UNIT MUST BE

WIRED FOR EITHER 50 HZ OR 60 HZ.

SEE INSTRUCTION LABEL IN BLOWER

COMPARTMENT AT REAR OF CABINET.

REV B

1. Verify that the circuit breaker located at S02 is in the OFF position. See Figure 4-2.

FIGURE 4-2. PRIMARY POWER INPUT CIRCUIT

BREAKER AT S02 (OFF POSITION)

2. Verify that the circuit break~rs located at 803. labeJed FANS and REGULATORS. are in the OrF position. See Figure 4-3.

58009917

lAMP

"2

0

250VOLT SLO BLO

0

FI

@@@

@@@

n:n:n:n

I

Q

~

J:I

I

ON

4..J=l.I=U.-l 4.J=U=U-.J

orr

rANS RECULATORS

FIGURE 4-3. FANS AND DC REGULATORS CIRCUIT

BREAKERS AT S03 (OFF POSITION)

.

[image:29.612.64.539.26.785.2]

A ISSUED

3. Verify that the Power Control Nodule (located at Vel)

POWER CONTROL-REMOTE/LOCAL switch is in the LOCAL position and depress the POWER CONTROL-OFF swilch. Aiso ensure that the MARGINS-REMOTE/LOCAL switch is

in the REMOTE position. See Figure 4-4.

(@

lie co.,.

eOOLINC

( @

@

@

ID

K 011

[

__

~II-J

I

POWER

eONTltOl.-REMOTE/LOCAL SWITCH

MAK U"-IlEIIOTE/

t.OC AL sw I TCH Ott SHVTDOn acC'" CP I/O ~ta CON TaG I.-orr PITCH

58009917

IIAItCINS

TE .6Y _HI

1

@

LO

FIGURE 4-4. POWER CONTROL MODULE AT VCl

(MARGINS AND POWER CONTROL SWITCHES)

After these settings are verified. power may be applied in the fo] lowing manner:

1. Ensure lhat the applicable circuil breaker on the site power distribution panel is in lhe ON position.

2. Verify with the electrician lhat the input power to the

CPU is 60 Hz. 3 Phase 208 vac phase to phase. Jf the

power source is 50 Hz. set the customer's circuit breaker to OrF and connect the cooling fans for 50 Hz operation

before proceeding. {Connection inslruclions are located

on the 501 housing.

3. 5 e 1 the c u s lome r 's a p p J j cab J e c i r cui t b rea k e r toO F Fan d

replace the 501 junction box cover.

4. Resel lhe cuslomer's circuit breaker lo the ON position.

5. Set the CPU cabinet circuit breaker located at S02 to ON. (Figure 4-5)

I

I

FIGURE 4-5. PRIMARY POWER INPUT CIRCUIT

BREAKER AT S02 (ON POSITION)

[image:30.612.101.564.86.742.2]

1

A ISSUED

6. Verify that the AC ON indicator located on the Power

C.ontrol Module at Vel is illuminated. See Figure 4-6.

At 011

[

__

_"

~

IJlDltATGa

@

@)

(

DC COM,. DC ON

0)1 ALAb SHUTDOWN

REC " ' Cit 1/0

."KIIIS

i(rr

E

0

usn

I

PO"!:. eO"TRO!.

I

REMOTt ON orr

o

©

@

@

bOCA!.

FIGURE 4-6.

1.0

POWER CONTROL MODULE AT VCI

(AC ON INDICATOR)

7. Verify that th€ AC PRESENT indicator and the POWER OFF

indicator located on the Operator Control Panel are

illuminated. See Figure 4-7.

OVERTEIIIP TROUB!.E READY

0. f \ r..

\../ V V

FIGURE 4-7.

NORIllAL TEST

r.. 1'""\

0

V V

e AS i NET SHUTDOWN

0

orr

Ae PRESENT INDICATOR

POWER orr INDICATOR

0

POWER

Al.ARM

ON REStT

DO

0

OPERATOR CONTROL PANEL (AC PRESENT

AND POWER OFr INDICATORS)

58009917

4-4

[image:31.612.105.512.117.732.2]

403

APPLYING DC POWER

ICAUTIONI

DO NOT REMOVE OR INSERT LOGIC BOARDS

AFTER DC POWER HAS BEEN APPLIED.

Apply DC power to the equip~nt in the following manner:

REV C

1. Verify that the OFF/REMOTE switch. located on the +5V Masler Regulator is in lhe REMOTE posilion. See Figure 4-8.

I""'oJ

~

-0

-0

~~

~o~

l'"l<

~:

>

~ Cf:ll

.. l'"l

(,0 (,0

"4

or

"'C..,

:--

SYITCH orr/REIIOTE

-

°

..,

(+5 REe POYER)

>O@

Cf -

e

..

"

>

<

~

f-O _..

c@o

_c:

_~@;

"4

...

-( , 0 1

l ' " l

-z _

fit +

[image:32.612.59.522.78.545.2]

l'"l_

..,

... :II l'"l &: 0 "4

'"

- t

o

o

I

FIGURE 4-8.

+5V MASTER REGULATOR AT VJl

(OFF/RE¥OTE SWITCH)

2. Set the regulators and fans circuit breakers located at S03 to the ON position. See Figure 4-9.

lAMP

F2

0

2S0VOLT _{SLO BLO}

0

_FI

@~@

@@@

rmJrm

~

OFF FANS RECULATORS

@@@

@@@

FIGURE 4-9.

FANS AND DC REGULATORS CIRCUIT

BREAKERS AT S03 (ON POSITION)

58009917

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

I

3.

REV C

Depress the POWER CONTROL-ON switch.

on the Power Contro! Module at VCl.

This switch is located See Figure 4-10.

( . . . . ,..11 \

(@ @)

. . C*IF . . . .

l

J

( §

_If

_@@@@§§§@

@ )

..

"

...

~ _ . . . CPI, •

~===::I::::t::========::::c:::r::===:::I:/=::t::::::!:;.::,~L-*_...

I PWD ~

10"

0 Ii

@

I@nl

... &.K'AL

FIGURE 4-10. POWER CONTROL MODULE AT Vel

(POWER-ON SWITCH)

4. If the trouble indicator located on the Operator Control Panel illmninates. press the Ini-Clear pushbutton switch

located on the Configuration Panel to clear. See Figures 4-11 and 4-12.

r---

~ ________ - -__ - -______ - - - -______ ~1

1~~I~[!Jw!©l

t

INITILIZE-CLEAR SWITCH

FIGURE 4-11. CONFIGURATION PANEL

5. Verify that the POWER ON indicalor is il]wninal~d and the POWER OFF indicator is extinguished. These indicators are

located on the Operator Control Panel. See Figure 4-11.

JI'WK. orr IDIC""'"

o

1

~. C ••• UT SIII1T1MMnI AUJIII

D

Dou

T

- - - '

FIGURE 4-12. OPERATOR CONTROL PANEL

(POWER OFF AND POWER ON INDICATORS)

6. Verify that the Cabinet Cooling System is operating properly.

58009917

[image:33.612.110.560.43.792.2] [image:33.612.141.519.78.261.2]

REV C

7. Verify that DC ON and DC CONF (confidence) indicalors are

il)wninale~: These indicators are localed on lhe Power

Conlrol Module at VCl. See Figure 4-13.

B.

Verify that the following

LED

alann indicators. located on

the Power Control Module at VCI (Figure 4-13). are nol

illwninated.

a

•

COOLING ALARM

OVER TEMP SHUTDOWN

•

O.T. REG (over le~eratuTe regulator)

COOLn.c

SHUTDOWN INDICATOR

DC CONF

ALARIII --+----~

INDICATOR

ON AI..UU'

I :

..

K I ••

I

!

ii:0,!,£ ",n

I

~

LOCAL

0

SHUTDOWN

IN.

!

LO

DC ON O.T. aEe

- J

He . . . C'P I/O

PowER C'ONT1tOL

or,.

I

I

KESEl' .EIiOTE ON _I

@

_jL~@

I

~

FOnR

eONTltOL-aEMOTE/LOC'AL SWITCH

FIGURE 4-13.

POWER CONTROL MODULE AT Vel

(DC CONF. DC ON AND TEMP INDICATORS)

9. Verify that the voltage and overcurrenl adjustments on the

Tegu18tor~ aTe as specified in the Power and Cooling Manuai.

(To Be Supplied).

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

4-7

I

[image:34.612.67.548.82.653.2]

A ISSUED

4.4

POWER SHUTDOWN

4.4.1

NORMAL SHUTDOWN

NOTE

The POWER, CONTROL-REMOTE/LOCAL switch

located at VCl (see Figure 4-12) must

be in the REMOTE position when removing power via the Operator Control Panel.

I. Depress and release the POWER-OPF switch located on the Operator

Control Panel. See Figure 4-14.

OVERTEWP TROUBLE READY NORIIAL TEST AC' PRESENT

0

0

0

0

0

0

0

0

POWER

CABINET SHUTDOWN "URM

orr ON RESET

D

0 00

POYER orF SYITCH

FIGURE 4-14. OPERATOR CONTROL PANEL

(POWER

OFF SWITCH)

2. Sel the CPU PRIMARY POWER INPUT circuit breaker at S02 to OFF. See

Figure 4-15.

[image:35.612.65.555.61.706.2]

OFF ON

FIGURE

4-15.

PRIMARY POWER INPUT CIRCUIT BREAKER

AT S02

(OFF

POSITION)

3. Sel the equipmenl circuil breaker at the site main power dislribution

panel to the OFF position.

58009917

4-8

REV C

4.4.2 EMERGENCY SHUTDOWN

Should an e~rgency shutdown beco~ necessary due to a hazardous

condition. equip~nt malfunction. or otherwise. the following

steps are to be followed:

1. Press the CABINET SHUTDOWN switch located on the Operator Control

Panel. See Figure 4-16.

OVERTElIP TROUBLE READY

0

0

0

FIGURE 4-16.

)fORMAL TEST AC PRESE)fT

0

0

0

0

0

POWER CABINET SHUTDOWN _{OFr ON}

0

_It

₀₀

CABJHET SHUTDOWN SWITCH

OPERATOR CONTROL PANEL

(CABINET SHUTDOWN SWITCH)

ALARM RESET

0

2. Set the equipment circuit breaker at the .site main power distri-bution panel to the OFF position.

4.5

NOTE

Depressing the CABINET SHUTDOWN switch on the Operator Control Panel bypasses the Power Control Module and the Operator

Control Panel POWER OFF switches. Before

power can be applied the CABINET SHUTDOWN switch must be in the out position.

POWER SYSTEM CHECKOUT

The position of the POWER CONTROL-REMOTE/LOCAL switch on the Power Control Module (VC1) detennines whether DC power will be controlled

locally (i .e .. at the Power Control Module) or remotely {i .e .. at

the Operator Control Panel}. During the checkout procedure. it will

be asswned that the POWER CONTROL-REMOTE/LOCAL switch is set to REMOTE.

See Figure 4-18.

I

58009917

4-9

REV C

Depress the POWER ON switch located on the Operator Contro! Panel. See Figure 4-17. Verify that the following events occur:

•

The POWER ON indicator is illwninaled. located on the Operator Control Panel.

This indicator is See Figure 4-17.

• The POWER OFF indicator is extinguished. This indicator is located on the Operator Control Panel. See Figure 4-17.

POWER ON I ND I CA TOR

PCnreR

0,.,.

INDICATOR aVERTEMP TROUBLE READY NODAL TEST AC PRESENT

0 0 0

o

o

o

PO'ER

o

ALAiUI

DOD

CAB I NET SHUTDOWN

PO'ER ON SWITCH

I

•

FIGURE 4-17.

OPERATOR CONTROL PANEL

(POWER OFF AND POWER ON INDICATORS)

The DC ON and DC CONF indicators are illuminated. The indi-cators are located on the Power Control Module (VCl). (See

Figure 4-18.)

Regulated DC power is now being applied to the logic circuits.

AC COOL 11M:

( @

@

ON

LOCAL

FIGURE 4-18.

De CORr INDICATOR

@

@@@@§SiJi@

@ )

OYER TEMP

Be Pn CP 1/0

Hsn

I

POYER CONTROL

I

UiY)

@ @

©

LO LOCAL

POYER

CONTROl--REMOTE/LOCAL SWITCH

POWER CONTROL MODULE AT VCl

(DC INDICATORS AND SWITCHES)

5800991r

HONEYWELL CONFIDENTIAL

&

PROPRIETARY

I

[image:37.612.70.577.119.718.2] [image:37.612.100.514.442.720.2]

REV C

Should the DC CONF indicator remain erf and/oT if a power regulator

REG

FAULT light is illuminated. resequence the power-up procedure

(paragraph 4.3). Replace any power regulator/fuse whose REG FAULT

indicator remains illuminated. The fuses (IA. 250V SLO 8LO) labeled

Fl and F2 located at S03 protect the voltage control circuit. A

[image:38.612.66.526.196.730.2]

blown fuse will prevent power from being applied. See Figure 4-19.

FIGURE

4-19.

F20

lAMP 250 VOl.T SLO BLO FUSES

F1

@@@

@@@

cmrmON

_orr

FANS RECULATORS

@@@ @@@

FANS

AND DC

REGULATORS

CIRCUIT

BREAKERS AT S03

(SLO

BLO

FUSES)

4.6 OFFLINE r&D'S

Run PAS (Processor And Siore) test in Multics mode.

4.7

ONL I NE r&D'S .

Bring system up with Mullics.

I

I

58009917

4-11F

A ISSUED

5.0

DEINSTALLATION

This section provides procedures for the physical removal of the CPU

from the c u s tome r . sop era t ion a 1 sit e . J n s p e c t ion. i n v en tor y. dis

-assembly/handling. packing/crating and shipping procedures are also included in this section.

5 . 1

SITE INSPECTION

Deinstallation. preshipment and site readiness inspection reports shall be made according to the Field Engineering Procedures Manual. These procedures include:

1. Consulting with the customer before and after site ins~ection.

to determine the customer's deinstal lalion requirements.

2. Obtaining required shipping documents such as the Bill of Lading and the Memorandum of Shipment.

3. Obtaining the unit's FCO (Field Change Order) log book and uninstal1ed FCO·s.

4. 0 j s c u ssw i t h 1 h e c u s t orne r sui t:a b l e t j min g for r erno va) C? f 1 he

e q u j pme n t t hat w j 1 1 res u 1 t i n min i mwn imp act 0 n sit e 0 per a t ion s .

5. Note any possible impediments which may hinder the safe removal

o f t h ':! e qui pme n t s u c has door way s. h a I J s. s t e p s / r amp s. etc. A Iso

report on packing. crating and Joadin& facilities and if any special packing and handling will be required.

5.2

EQUIPMENT INVENTORY

Complete equipment inventory provides verification that the CPU and

its associated )og~. uninstalled FCO's and options are present before

packing and packaging are initiated.

A careful physical inventory should be made by verifying that equip-ment serial numbers correspond to inventory serial nwnbers. where provided. and that any discrepancies are reported immediately to the District Office via the established channels.

58009917

HONEYWELL CONFIDENTIAL

& PROPRIETARY

A ISSUED

5.3 DEiNSTALLATION PROCEDURE

The following procedure is given as a guide to the Field Engineering Representative to deinstal) lhe CPU.

REMOVE ALL POWER TO THE EQUIPMENT

PRIOR TO DEINSTALLATION.

OBSERVE

ALL WARNING AND CAUTION LABELS ON

THE EQUIPMENT.

DANGEROUS VOLTAGES

MAY BE PRESENT IF THE CAPACITOR

OPTION. WCAP68LA IS INSTALLED.

1. Perform a norma) unit turn orf procedure.

2.

3.

4.

5.

6.

7.

8.

9.

Turn off unit main power circuit breaker at S02.

Turn off site power to the unit and disconnect the power cable from site power.

The custo~r's electrician should remove the cover at SOl

and disconnect the custo~r's power cable.

R erno v e. i n v e n tor y an d pac k age the 0 p t ion s .

Disconnect and secure the harnesses to the cabinet fr&ne.

Disconnect. ciJ and lag cables.

Inventory the logic boards and ensure that they are properly connected to the backpanel connectors.

Remove the frmne ground cables (see Figure 3-5).

10. Remove the lower front and rear trim strips.

11. Raise the four JeveJ ing pads on the cabinet so that the cabinet

is supported on the casters {see Figure 3-1}.

12. Carefully move the equipment to the customer's designated packing

and shipping area.

58009917

A ISSUED

5.4

HANDLING AND SHIPPING

During the handling and shipping procedure. perform a final

inventory. Shipping docwments should be prepared and

transpor-t ali 0 n co n

r

i TIne d ;

5

.4. 1

PACKING AND INVENTORY

Jnspect and inventory the cabinet and contents. Ensure that the

disconnected harnesses have been taped. tagged and secured to lhe frame.

Disconnected cables are to be packaged.

To ensure proper packing. refer 10 lhe shipping specification.

58067223 and/or conlact lhe Honeywel J Packaging Engineer al:

5.4.2

H 0 n e y we] l I n forma t ion S y stems

P. O. Box 6000

Phoenix. Arizona 85005

Mail Stalion C38

CRATING AND SHIPPiNG

Inspect the packing before closing the cabinet doors.

To ensure proper crating. refer to the shipping specification.

58067223 and/or contact the HoneyweJ J Packaging Engineer at:

H 0 n e y '\IV ell 1 n

r

0 rma t jon S y stems

P. o. Box 6000

Phoenix. Arizona 85005

Mail Station C38

Return equipment to:

H 0 n e y we] l I n forma t ion S y stems

LJSD

4001 West Indian School Road

Phoenix. Arizona 85019

LiSi) Warehouse

Mail Stalion J2

5.4.3

SPECIAL INSTRUCTIONS

Inform the carrier or any special instructions. Obtain and

retain the signed equipment receipt.