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Construction Safety
Mark Reising, Tetra Tech, Inc.
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Construction Concerns
Excavations
Confined spaces
Scaffolds
Fall protection
Electrical
Heavy equipment
Ladders
Power tools
Noise
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Excavation Definition
OSHA defines an excavation as any man-made cut, cavity, trench, or depression in the earth's surface formed by earth removal.
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Excavation Hazards
Unstable ground
Trench cave-ins
Equipment rollover
Spoils near edge of trench
A cubic yard of soil weighs about a ton
Difficult ingress and egress
Underground utilities
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Excavation Hazards
Spoils Placement No Protective System
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Excavation Fatalities
Worker was killed when part of a trench wall fell on him.
Worker died from falling debris while working in a trench.
Worker was engulfed when the sewer and water trench he was digging caved in.
Worker died after being trapped in soil over his head as a result of a trench that caved-in.
The trench wall that collapsed was not shored or otherwise protected from earth movement
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Confined Spaces
Large enough and so configured that a worker can bodily enter and perform assigned work
Has limited or restricted means for entry or exit
Is not designed for continuous employee occupancy
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Confined Space Issues
Recognition of confined space
Recognition of a hazard
Permit preparation
Following the permit
No OSHA standard for construction, except
1926.21 – training
1926 Subpart P Excavations
Draft Standard
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Confined Spaces
Two workers died after entering an activated carbon water filtration tank. Cause of death was asphyxiation due to lack of oxygen. The damp carbon absorbed the oxygen and has been known to decrease an oxygen level from 21% to 4% in a closed vessel.
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Scaffolds
An elevated, temporary work platform
Three basic types
Supported scaffolds
Suspended scaffolds
Aerial Lifts
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Scaffold Hazards
Falls from elevation – caused by slipping,
unsafe access, and the lack of fall protection
Struck by falling tools/debris
Electrocution – from overhead power lines
Scaffold collapse – caused by instability or overloading
Bad planking giving way
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Scaffold Problems
15 to 20% of scaffold-related injuries involve erecting and dismantling
15% of scaffold-related injuries occur when workers are climbing up and down
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Scaffold Problems
Worker for an environmental hazards
solutions company died after falling 10 stories from a self-lifting scaffold.
Worker standing on a scaffold platform was killed when a forklift hit the platform, which then hit a building under construction. The
worker fell and the building collapsed on him.
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Fatal Fact – Moving a Lift
Employee was operating an aerial lift, with an extendable boom
rotating work platform
The boom was fully extended and the machine apparently ran over some bricks, causing the boom to flex or spring, throwing the
employee from the basket
The employee fell 37 feet to a
concrete surface
Source: OSHA Office of Training &
Education, Scaffolds
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Fall Protection
Safety railing
Hand rails
Safety harness and line
Safety nets
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Electrical Fatalities
Contact with power lines
Lack of ground-fault protection
Path to ground missing or discontinuous
Equipment not used in manner prescribed
Improper use of extension and flexible cords
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Grounding Path
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Prohibited Uses of Flexible Cords
Examples
Substitute for fixed wiring
Run through walls, ceilings, floors,
doors, or windows
Concealed behind or attached to
building surfaces
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Clues that Electrical Hazards Exist
Tripped circuit breakers or blown fuses
Warm tools, wires, cords, connections, or junction boxes
GFCI that shuts off a circuit
Worn or frayed insulation around wire or connection
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Electrical Fatalities
Worker using metal poles to catch bats was electrocuted when the poles touched power lines.
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Heavy Equipment
“Struck by” is 2nd leading cause of fatalities (75% involve heavy equipment) – OSHA
465 fatalities from 1992 to 1998 – NIOSH
180 fatalities due to vehicles in 2000 - BLS
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Types of Heavy Equipment
Bulldozers
Backhoes
Bucket loaders and end loaders
Excavators and trackhoes
Drill rigs
Dump trucks
Cranes
Forklifts
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General Hazards
Struck-by incidents
Fall-from accidents
Limited visibility for operators
Noise
Vibration
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General Hazards (continued)
Overhead/underground utilities
Toxic releases
Hot parts
Burrs and sharp edges
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Bulldozer
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Backhoe
LIMITED VISION 180° MOVEMENT OF ARM
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Backhoe
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Backhoe
A contractor was operating a backhoe when an employee attempted to walk between the swinging superstructure of the backhoe and a concrete wall. As the employee approached from the operator's blind side, the
superstructure hit the victim, crushing him against the wall. Employees had not been trained in safe work practices, and no
barricades had been erected to prevent employee access to a hazardous area.
» Source: OSHA Construction eTool
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Bucket loader
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Front end loader
Material handler
Not people
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Excavator
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Excavator
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Drill Rig
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Drill Rig Fatalities
Drilling worker was killed when a hydraulic line used to lift machinery broke, pinning him
underneath the equipment.
Worker became entangled in a rotating auger and was killed.
Drill rig operator was electrocuted when a radio antenna on top of his drill rig boom
contacted a 7,200 volt overhead power line.
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Dump Truck
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Dump Truck
Road construction worker was fatally injured when a dump truck partially loaded with
asphalt backed over him.
A truck driver was electrocuted when the bed of a dump truck he was operating contacted a 7200 volt power line. A path to ground was
provided by the truck driver when he stepped out of the truck.
» Source: NIOSH FACE reports
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Crane
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Cranes
Cranes are involved in 25 to 33% of fatal injuries in construction and maintenance.
For the 11 years 1984-94, 502 deaths
occurred in 479 incidents involving cranes in the construction industry.
Electrocution by power-line contact was the most common type of incident, with 198
deaths (39%) reported.
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Crane Fatalities
Worker connecting a boom to a crane was killed after the crane's arm fell on him.
Worker was killed at a construction site when a crane fell on him.
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Cranes
Example:
Wrong size shovel for crane
Improper weight
Lifted too fast
Bucket came down on cab, crushing it
Operator survived with broken bones and concussion
Need
Inspections
Ratings check
Tags
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Forklift
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Forklift Fatalities
Worker died after falling 15 feet out of a trash box being lifted by a forklift
Worker died from head injuries after being thrown from his forklift.
Worker was run over and killed by a forklift
used to deliver materials at a construction site.
Worker fell from a forklift and was then run over by the forklift.
Worker died when he fell from a pallet elevated by a forklift.
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Visibility
COUNTERWEIGHT EXTENSIONS CAN PRESENT STRIKING HAZARD
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Blind Spots
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Blindspots
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Eye level 5 ft - 5 in above ground level
6’ 1”
11’ 7”
6’ 3”
Operator sight distances from eye level to ground
Vehicle:
Bobcat/
Skid Steer
3’ 1”
4’ 10”
11’ 5”
21’ 8”
Blind Spots
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Toxic Release?
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Precautions
Know site safety plan
Be aware of surroundings
Be visible
Stay away from equipment
Use equipment properly
Maintain eye contact
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Ladders
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Portable Ladders
• Inspect before use
• Designed for intended use
• Secure top
• 4:1 ratio
• 3+ foot extension
• Stable, level surface
• Keep area clear
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Ladders
Carpenter died after jumping or losing his balance from an unsecured ladder that was falling due to a gust of wind.
Carpenter dies after fall from a ladder that slipped from its base while positioned on frozen sand.
Worker died of injuries sustained when he fell while attaching plastic sheathing across the inside of a 15 foot high door opening while using a 12 foot high aluminum step ladder to reach the top of the door.
Worker died after falling 12 feet from an unsecured ladder while cutting into a 5,000-gallon tank.
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Power Tools
Two carpenters were overcome by carbon monoxide when they entered a basement area where a gas powered engine used to power tools was running.
A carpenter was electrocuted when a portable electric saw he was using apparently
developed a ground fault.
Contact with moving parts
Noise
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Noise
Exceeding 85 dBA 8-hr Time-Weighted Average (TWA) requires hearing conservation program
Audiometric testing
PPE
Exceeding 90 dBA 8-hr Time-Weighted Average requires hearing conservation program and noise controls
Engineering controls
Administrative controls
PPE
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Noise Levels
Jack Hammer Chain Saw
Bulldozer Chop Saw Impact Wrench
Crane Circular Saw
Hand Drill Metal Shear Front End Loader Air Compressor
Task/Tool
75 80 85 90 95 100 105 110 115
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