Wireless
Superior Solutions,
Flexibility and Performance
The Only Complete Provider of
Industrial Wireless
To take advantage of this technology, you need a partner who offers a consultative approach to not only solving the real problems at your site but also facilitating your plant’s business objectives in the fastest and most cost-effective way.
From the field to the control room, Honeywell wireless technology allows you to seamlessly extend your process control network into the field.
From the field to the control room, Honeywell offers solutions for every situation in your plant—from a simple field instrument mesh network used to improve the efficiency of a burner to a plant-wide wireless infrastructure used to monitor regulatory and control applications.
Wireless technology is changing every aspect of industrial
automation in the same way it is changing our everyday lives.
OneWireless Network
Reliable, Flexible, Scalable
A redundant wireless network with no single point of failure and wired-like performance.
Key:
ISA100 Wireless Wi-Fi
IEEE 802.11 Mesh Network DCS Connection
Wired Connection
Plant-Wide Mesh Network or Multi-Applications
• One network for Wi-Fi, ISA100 Wireless and Ethernet devices
• Powered backbone for highest performance and scalability
DCS Connection
Field Device-Mesh Network
Small to Medium Scale ISA100 Wireless
• Slower speed networks
• Battery-powered mesh with routing or non-routing devices
Field Device-Mesh Network Large-Scale,
High Performance ISA100 Wireless
• Powered backbone for highest speed and reliability
• Maximum battery life and scalability
Experion
®PKS nodes communicate directly with the OneWireless
™Wireless Device
Manager and ISA100 Wireless* field equipment using the Experion PKS CDA communication protocol. Once installed in the field, ISA100 Wireless devices are automatically recognized by Experion and are quickly configured for monitoring or control applications.
Native integration eliminates data mapping, non-value added engineering and simplifies HMI display creation. It also allows field operators and maintenance technicians to use Wi-Fi enabled handhelds to securely access process data in real-time from anywhere in the field.
OneWireless
Network Advantage
Native integration with Experion allows you to easily exchange data between
your Experion control system and ISA100 Wireless, Wi-Fi and IP devices.
Wireless Application O&G Refining Chemical MMM
Access Control
• • • •
Asset Tracking
• • • •
Corrosion Monitoring
• • • •
Data Tunneling
• • • •
Emergency Response Improvement
• • • •
Flare Monitoring
• • •
Gas Detection
• • • •
Instant Security
• • • •
Inventory Management
• • •
Mobile Operations
• • • •
Perimeter Monitoring
• • • •
Personnel Safety (toxic gas)
• • • •
Process Monitoring (CCTV)
• • • •
PV Measurement
• • • •
Remote Collaboration
• • • •
Safety Shower Monitoring
• • • •
Steamtrap Monitoring
• • • •
Valve Position Monitoring
• • • •
Vibration Monitoring
• • • •
As the world leader in industrial wireless, Honeywell has installed hundreds of wireless applications around the world. While the requirements for each installation may vary, each project shares the ultimate goal of increasing efficiency, safety and reliability.
The chart below shows a few examples of our custom applications.
O&G–Oil and Gas; MMM–Mining, Metals and Minerals
Customized Applications
For Your Facility
OneWireless Terminal Solution
OneWireless Terminal Solution offers high performance tank monitoring for even the most challenging circumstances. This solution is extremely flexible, allowing remote tanks and terminals to be monitored and brought online in a cost-effective manner. With this solution you can increase your operating profit by 10 percent or more. Additional benefits include: accurate and reliable measurements of inventory, inventory mix and capacity; real- time leak, overfill alarms, and hazardous and flammable gas detection; real-time access to control room data; longer asset availability and less downtime; and better visibility of the process area. Tank farm and terminal owners can achieve these benefits at 65 percent less the cost of an equivalent
wired system.
OneWireless Video Solution
OneWireless Video Solution extends video coverage to a variety of locations that are remote or difficult to reach. This cost effective solution helps provide a safer and more secure work environment for your personnel. It also enables: quicker troubleshooting with stronger collaboration between field engineers and remote experts; a reduction in accidents by an average of 10 percent; and remote monitoring of your plant processes. Plants can achieve these benefits at 20 to 40 percent
less the cost of an equivalent wired system.
Industrial wireless tackles critical business issues. Honeywell’s solutions
natively and seamlessly integrate with the Experion distributed control system, and include wireless field instruments, mobile computing devices, wireless networks, advanced applications, and services such as consulting, design, installation, commissioning, and support—key to ensuring a turnkey experience that protects your wireless investment.
If you have a problem, we have the solution.
Proven Solutions
OneWireless
Personnel Safety Solution
Protecting personnel from hazardous gas is every manufacturer’s most important responsibility. OneWireless Personnel Safety Solution enables: rapid response time to dangerous situations and gas leaks;
an expanded footprint of fixed flammable and toxic gas detectors; safety shower monitoring; and greater visibility of your process areas via easy-to-install
wireless CCTV cameras. A wireless solution made up of fixed and portable gas leak detectors along with CCTV cameras allows you to obtain new safety data at 30 to 90 percent less the cost of an equivalent wired system.
OneWireless
Mobile Workforce Solution
The OneWireless Mobile Workforce Solution transfers the power of the control room to mobile workers in the field. It reduces plant-wide operational and capital
expenditures by two to three percent through improvements in process efficiency
and operator driven reliability. The solution allows your mobile workers to access critical data directly from the field resulting in:
faster commissioning and scheduled maintenance; fewer equipment breakdowns through better operator surveillance and earlier detection of warning signs;
shorter operator rounds; and improved communications between field workers and the control room. There is no wired alternative capable of offering such features. These benefits can only be obtained with industrial wireless technology.
OneWireless Reliability Solution
Rotating equipment failure is one of the main causes of downtime accounting for 80 percent of a plant’s maintenance budget. Yet, 90 percent of rotating assets in industrial plants go unchecked due to the high cost of wiring a vibration monitoring system. The solution facilitates: continuous monitoring; an 80 percent improvement in asset uptime; a reduction in maintenance costs by 40 percent per year; lower data collection costs amounting to $600 to
$1,200-plus per pump per year; and fewer
risks, lower costs and faster start-up time
for Greenfield sites. Industrial automation
sites can achieve these benefits at 30 to 90
percent less the cost of an equivalent
wired system.
Honeywell offers a complete portfolio of products including: network
infrastructure; data access and mobile computing devices; safety and security products; specialty products for applications such as tank level, vibration and corrosion monitoring; and field instrumentation for temperature, pressure, voltage, acoustic, and position monitoring.
Offering the Most Choices in Wireless
Network Infrastructure Equipment
Wireless LAN Controller
IEEE802.11 Network Manager
Wireless Device Manager
ISA100 Wireless Network Manager
Wi-Fi and ISA100 Wireless Meshing
Access Point
ISA100 Wireless Field Instrument Meshing Device
Ethernet/WiFi Devices and Applications
Mobile Station Experion station
on a tablet
XYR 3000 Ethernet Modem
ConneX1 Wireless portable
gas detector
CCTV Camera Security camera
Field Instruments
Enraf SmartRadar FlexLine Tank
Level Gauge
Limitless Wireless Switch
OneWireless Adapter
for HART Devices Enraf Wireless Field Interface
OneWireless XYR 6000 Transmitters
Pressure Differential Temperature
Valve
Position Sensor Pressure
Gauge/Absolute
Flow Corrosion Transmitter
Pressure
Remote Seals Universal I/O Pressure
Flange Mount
Partner Description
Purelink Purelink’s Real-Time Location System simplifies emergency evacuations, mustering reports and headcounts. Automatic sign-in and sign-out of workers in hazardous production areas with Purelink’s products (RFID and Wi-Fi tags/badges and RFID receivers) reinforce compliance to security and safety protocols.
Redline Redline Communications is the leading provider of rugged, wide-area broadband wireless products used worldwide to deliver high speed, real-time connectivity for critical
machine-to-machine communications and distributed applications anywhere, anytime. Redline provides the capacity, range, and reliability for increasing oil production and reducing costs.
Spirax Sarco For many steam users, Spirax Sarco is synonymous with excellence in the world of steam system engineering. It offers the industry’s most extensive range of steam solutions, coupled with industry application expertise. The STAPS ISA100 Wireless steam trap monitoring system provides the data required to improve process reliability and reduce energy costs.
SKF As the world leader and innovator in bearing technology, SKF provides a unique understanding of rotating equipment and how machine components and industrial processes are interrelated.
It delivers wireless and wired vibration products, mechanical services, reliability services, and protection and condition monitoring technologies.
PKS Advantage
™, a Honeywell-sponsored collaborative program that engages other leading industry suppliers, integrates partner products with Honeywell’s Experion system and wireless solutions.
This program gives you even greater flexibility in choosing the solution that is best for your industrial site. PKS Advantage partners work
closely with us to provide solutions that deliver improved asset availability and effectiveness; optimized process throughput and work processes; and lower costs of ownership, operations and maintenance.
PKS
Partners
“ With Honeywell’s OneWireless solution we were able to gain quick access to our plant data, meet stringent environmental requirements and save money by avoiding hard- wired costs. We are very impressed with the dedication of both our plant maintenance team and the Honeywell services team.”
– Ricardo Trujillo, ENAP Aconcagua Refinery
“ Honeywell’s OneWireless system has given us a comprehensive solution. It allows us to transmit the real-time data we needed to the Profit Controller as well as measure such data from Honeywell’s wireless and conventional instrumentation.
Now we can gauge and manage the thickeners’ levels and flows, and the efficiency of the whole process has greatly improved.”
– Guillermo Cortés, Concentrators’ Automation Leader, Codelco
“ We needed to find a way to monitor which units were adding load on our flare gas recovery unit, so that we could proactively work to eliminate the sources of the load. Honeywell’s OneWireless solution enabled us to remotely monitor and track this data and improve our decision making.
Our engineers love the solution, and with 10 multinodes in place we have a solid infrastructure upon which to base future wireless initiatives.”
– Tom Rhein, Project Engineer, Frontier El Dorado Refinery
“ Wireless seemed like the natural answer to our immediate need for mobile video monitoring and Honeywell was the right partner because of its broad range of products and solutions and its field proven track record in the areas of security, reliability and professional support.”
– Azam L. Al-Hakeem, Information Technology Superintendent, SAMREF
“ Valero’s Wilmington refinery has implemented a site-wide industrial wireless infrastructure for process measurements in areas of the plant where wiring is impractical or cost-prohibitive. Honeywell’s OneWireless™ Solution enables operators to monitor a wide range of operations and process variables.”
– Rick Felix, Associate Process Control Systems Coordinator, Valero Energy Corporation
Lowering Risk, Raising Performance
Honeywell’s broad experience, complete product line and flexible approach take the risk out of incorporating wireless, allowing you to focus on your business while we handle the technology. Discover the advantages Honeywell’s wireless solutions can offer you.
We’ll Take Care of Your Wireless
So You Can Take Care of Your Business
Design Services
Honeywell engineers work with you to develop a network tailored specifically for your facility that integrates seamlessly into your current system. For a large multi-application network, a Honeywell team will conduct a comprehensive assessment of your current facility network and RF environment, then provide a detailed report for implementing a robust and secure
wireless system.
Implementation Services
We supervise and execute every step of your wireless network installation, ensuring that the highest quality, accuracy and compliance with the design plan is maintained throughout the start-up process.
System Management Services Skilled technicians ensure optimum performance of your system at all times by performing preventive and corrective maintenance and providing complete software support, including updates and upgrades through Honeywell’s Solution Enhancement and Support Program (SESP).
Support Services
We work with you to monitor your program, track changing conditions and ensure the long- term health of your system in order to maintain optimum performance.
Honeywell sets a standard that’s unmatched for supporting plant-wide integration and optimization at every level of your enterprise, across all industries and around the world. Our Integrated Main Automation Contractor (I-MAC) has thousands of engineers dedicated to customer service at 18 major support centers and 200-plus offices located in over 120 countries. No matter where you are or what your problem, one call to Honeywell is all it takes.
Providing Comprehensive
Support
BR-14-15-ENG October 2015
© 2015 Honeywell International Inc.
More Information
For more information on Honeywell’s wireless solutions,visit www.honeywellprocess.com or contact [email protected]
Honeywell Process Solutions
