Orion Console Installation Guide
EPDOC-X313-en-B June 2015
Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information and specifications in this document are subject to change without notice.
CONTENTS
Contents
3
Chapter 1 - About this guide
5
Chapter 2 - Important safety notices
7
Chapter 3 - Installing an Experion Orion Console
11
Identifying Orion Console components
12
Unpacking the Experion Orion Console
13
Placing the Experion Orion Console into position
18
Attaching the work surface to the Experion Orion Console base
19
Attaching monitors to the Experion Orion Console
21
Running cables through the Experion Orion Console
23
Installing the alarm light panel
26
Raising and lowering the work surface
27
Setting preset heights for the work surface 29
Confirming the installation of an Experion Orion Console
30
Installing an auxiliary unit
32
Chapter 4 - Installing equipment in an Experion Orion Console
37
Installing hardware within the equipment tray
38
Chapter 5 - Servicing an Experion Orion Console
39
Cleaning the Experion Orion Console
40
Maintaining Experion Orion Console components
43
Turning off and turning on power to the lift columns
43
Recalibrating the lift columns
44
Troubleshooting lift column errors
45
1
This guide describes how to plan, assemble, and service Experion Orion Console.
Revision history
Revision Date Description
A June 2014 Initial release of the document.
2
Note the following safety notices when installing and operating an Experion Orion Console.
CAUTION: PINCH WARNING
Pinch points and other safety hazards have been designed out of the product as much as feasible; however, they cannot be entirely eliminated.
Special precaution should be taken when accessing the
equipment tray. The lift column function should not be used or the work surface lowered while an operator is accessing the equipment tray or any other part of the console under the work surface.
To avoid pinch points and personal injury, operators should never have their hand, arms, feet or any other part of their body resting on the top of the equipment tray when the work surface is being lowered. The top of the equipment tray should never be used as an additional work surface and nothing should be placed on top of it or over the ventilation holes.
CAUTION: ELECTRICAL AND FIRE SAFETY
To avoid injury or damage from electrical hazards:
l Do not perform electrical work on the console without proper
training and qualifications.
l Do not perform electrical work, without first disconnecting the
electrical power source. Do not disconnect power from the console when the console is in active use, otherwise this could result in a loss of view.
l Use this console only on the power voltage that the console
was delivered specifically for: 110 V AC (for North American regions) and 220-240 V AC (for regions outside of North America).
Many of the power inputs and outputs of this console are equipped with universal plugs and sockets. However, this console contains parts where the voltage is specific to the
region to which it is being delivered, or for the voltage specified by the customer at the time of purchase.
l Do not operate the controls when standing in water.
l Do not operate the console if petroleum, gas, paint, or other
flammable materials are stored or used nearby.
l Be careful when grouping units on electrical circuits as to not
overload the wiring and cabling.
l Ensure that the power supply is regulated. An unstable power
supply can affect the operation of the magnetic lift columns (use of a UPS system is recommended.)
CAUTION: PERSONAL INJURY OR DAMAGE WITH CONSOLE USE To avoid personal injury or damage, it is IMPORTANT to
understand the following safety information below and contained in other sections of this guide.
The following general precautions apply to the console and must be observed by the operator:
l Do not place objects or position body parts between the work
surface and the top of the equipment tray. DAMAGE OR INJURY COULD RESULT WHEN THE WORK SURFACE IS LOWERED.
l Do not disable safety features, such as height adjustment, limit
switches, and so on. BYPASSING SUCH FEATURES OR GUARDS COULD RESULT IN INJURY OR DAMAGE TO EQUIPMENT.
l The top panels or rear door of the equipment tray may be
opened with the console in any position. The interior of the cabinet is illuminated when the door is opened or the covers lifted off, but this is to provide illumination for visual
inspection. To prevent any risk of electrical shock, you should disconnect power to the console when working inside the cabinet and use a flashlight or an external light source for illumination.
l If height adjustment of the lift column mechanism is necessary
(while working on any part of the consoles below the work surface), turn on power momentarily and keep hands and feet clear of all moving parts and electrical connections.
l The height and monitor adjustment features are designed for
safe operation. To avoid injury, the operator should ensure everyone remains clear of the moving work surface.
l The console is designed to support expected loads. To prevent
an overload, which could cause damage to the unit or result in injury:
l Do not sit or stand on the work surface or the attached slat
rail at any time.
l Do not place or drop heavy objects onto the work surface. l Do not move or lift the console by the work surface, as this
will cause damage to the lift columns.
CAUTION: GENERAL PRECAUTIONS FOR CONSOLES WITH MONITOR ARMS
Heavy loads on the monitor arms may damage the monitor arms and could break the monitor arm and/or fall off, causing
personal injury and damage to the equipment and consoles. The weight limits of each monitor arm should be observed and monitor arms should not be loaded with a heavier weight. The weight limits of each monitor arm is 18.1 kg (40 lbs). For monitors weighing more than 18 kg, the monitor weight can be distributed by using more than one monitor arm.
CAUTION: WIRE AND CABLE SAFETY
The Experion Orion Console has been designed to accommodate Experion hardware and software as well as other associated and auxiliary equipment and it is safe to operate the console with this equipment in the suggested layouts and configurations.
The internal cable management systems of cable trays, raceways, and cable paths should be followed and no other paths or routes should be used. Cables should not be run externally around the console. This can cause a number of health and safety risks for operators and potential damage to the equipment.
Each console has internal wiring and power distribution, but the external power supply should always be connected to the
terminal block located in the lower raceway by a competent, qualified electrician with the correct certification and permission. Special care should be taken when wiring in any other equipment and the following additional precautions should be observed:
l The console is fitted with two thermostatically controlled fans
in the equipment tray for ventilation. Do not cover or obscure the ventilation holes.
l When working inside the equipment tray, ensure the power is
disconnected and the fans are not operating to avoid the risk of tools, wires, body parts, or any other materials coming into contact with the rotating fan blades.
l For wiring equipment, use individual cables fitted with the
correct plugs, each plug connected to an individual socket on the power strip. Connecting multiple pieces of equipment to a single cable or plugged into a single socket using multi
adaptors is dangerous and can result in power overloads, short circuits, and electrical shocks.
l For data cables and connectors, only manufacturers
recommended cables should be used in single cables to avoid poor connections, ground loops and signal degradation. This could detrimentally affect the operation of the data
connections.
l The console is designed to have sufficient cable raceways and
capacity to accommodate separate data and electrical pathways is required.
ATTENTION: GENERAL PRECAUTIONS FOR CONSOLES WITH LIFT COLUMN MECHANISMS
The Experion Orion Console lift columns have been specifically designed to lift the specified equipment on the work surface and slat rail. Please note that the system is not designed to lift substantial additional loads such as a person sitting or standing on the work surface or slat rail or an additional piece of
3
CONSOLE
Tasks for installing an Experion Orion Console.
In this section:
Identifying Orion Console components 12 Unpacking the Experion Orion Console 13 Placing the Experion Orion Console into position 18 Attaching the work surface to the Experion Orion Console base 19 Attaching monitors to the Experion Orion Console 21 Running cables through the Experion Orion Console 23 Installing the alarm light panel 26 Raising and lowering the work surface 27 Setting preset heights for the work surface 29 Confirming the installation of an Experion Orion Console 30
Identifying Orion Console components
Identify Experion Orion Console components within the shipping crate.
Identification and location of Orion Console
components
The two position Experion Orion Console is shipped in a single crate, and the three position console is shipped in two crates.
TIP: As the three position console is effectively the a pair of two position consoles joined together and sharing a middle foot, the crating and packing is identical for both consoles. The two position console is designed to be installed on site using this guide, but it is not recommended that the three position
console be installed by the customer without assistance from a trained and certified installer. Therefore the instructions in this guide are limited to those for the two position console.
Figure 3-1: Isometric view of the Experion Orion Console shipping crate contents
Item Description
1 Console base. Includes the console legs, lower raceway, equipment tray, and lift columns.
2 Work surface. Includes the work surface, slat posts, slat rail, and slat wall. Not visible in the isometric figure is alarm light panel, which is located on top of the work surface.
3 Platform. This is installed in the shipping crate to support the console base during transportation. This platform is installed over the work surface and alarm light panel components in the shipping crate, and must be removed to access them.
The console base, work surface, and alarm light panel components are wrapped in packing material.
Auxiliary unit components
Auxiliary units are shipped in a separate crates. These crates may not be standard, and are customized depending on the number of
auxiliary units being shipped. The contents of each crate will be clearly identified and itemized on the shipping documents. Each auxiliary unit will be shipped as two pieces:
1. Auxiliary unit base 2. Work surface
Unpacking the Experion Orion Console
Details about the Experion Orion Console shipping create and how to unpack and transport it.
Unpacking the Experion Orion Console shipping crate
You may need to open the shipping crate and unpack its contents at or near the location where you received the shipping crate, unless your facility has wide corridors and double doors leading from this location to the final position.Remove the components from the shipping crate in the following order.
Unpacking
order Item Detailed unpacking information
1 Remove
shipping crate top and front panel
Once the top and front panels of the shipping crate have been removed, there will be internal packaging that also needs to be removed.
The console base is sitting on top of a fixed internal platform in the crate.
2 Remove the
console base canvas straps
Both the console base and the work surface are strapped down in the shipping crate using canvas straps that are attached to four anchoring points, one in each corner of the floor of the crate.
Unpacking
order Item Detailed unpacking information
3 Remove the
console base
CAUTION: Experion Orion Console: At least three people are required to lift and move the semi-assembled console base. The weight is 140 kg (310 lbs).
ATTENTION: Never lift the Experion Orion Console using any part of the equipment tray or lift
columns. The semi-assembled console base must always be lifted from UNDERNEATH THE
CONSOLE FEET using the lifting straps.
With one person using each of the lifting straps located on each console foot, and a third person to steady the console by supporting (not lifting) the middle of the equipment tray, lift and remove the console base from the platform in the shipping crate.
Unpacking
order Item Detailed unpacking information
If the shipping crate is not in the final location, place the console base directly onto a dolly or trolley to transport it to the final location.
4 Remove
platform The platform supports the console base duringtransportation of the shipping crate. To remove the alarm light panel and work surface from the crate, you need to remove this platform by removing the screws holding it in place.
Unpacking
order Item Detailed unpacking information
5 Remove alarm light panel and work surface canvas straps
The alarm light panel and the work surface are strapped down in the shipping crate using canvas straps that are attached to four anchoring points, one in each corner of the floor of the crate.
Remove the canvas straps securing the alarm light panel and the work surface.
6 Alarm light
panel ATTENTION: The alarm light panel must be handled carefully as the surface can scratch easily. Do not
Unpacking
order Item Detailed unpacking information
remove the alarm light panel covering film until it is fitted into place in the slat rail.
Remove alarm light panel.
7 Work
surface CAUTION: At least four people are required to lift and move the semi-assembled work surface, one person on either side of the work surface, one at the front and one at the rear of the middle of the work surface. The weight is 104 kg (230 lbs). Remove the work surface.
If the shipping crate is not in the final location, place the work surface directly onto a dolly or trolley to transport it to the final location.
Unpacking accessories and auxiliary equipment
Unlike the consoles which have standard crate and packing, the crate and packing for any accessories and auxiliary units may vary
according to what is being shipped.
Auxiliary units always consist of two pieces: a work surface and the base units which require assembly for installation. Those items should be unpacked following the same instructions provided above for the main base unit and work surface.
Placing the Experion Orion Console into
position
Considerations for placing the Experion Orion Console and any auxiliary units into position. Once the console is in position, you will need to level the console.
Once you have determined the location and placed the Experion Orion Console into the final position, you will need to level the Experion Orion Console. Contained in the Experion Orion Console toolkit is a spirit level and a spanner for adjusting the leveling bolts located on the bottom of the console feet.
Space considerations
The entry door for the equipment tray is located at the rear of the Experion Orion Console. Once the console has been installed, you will need access to this entry door to install and maintain equipment contained in the equipment tray. Therefore, you need to allow for adequate space between any wall or barrier that is located behind the console and the rear of the console.
Figure 3-2: Space considerations at the rear of the Experion Orion Console
Electrical and data connections
For more information about electrical and data connections, see the Experion Orion Console Specification.
Attaching the work surface to the Experion
Orion Console base
Attach the work surface, which includes the slat posts, slat rail, and slat wall, to the Experion Orion Console base.
are available as a video on YouTube.
http://youtu.be/-dtNNZPtMHU
An outline of the steps required to attach the work surface is also provided below.
Prerequisites
n The console base should be in its final position n You will need the following items from the toolkit:
l Hex driver l 8 hex bolts
To attach the work surface to the console base
1. Raise the lift columns to their full height.
a. Press the S button on the work surface lift control for one second.
b. Release the button and then press and hold the up button until the lift columns are at their full height.
2. With the assistance of 2 other people, lift the work surface and align the mounting holes on the bottom of the work surface with the mounting holes on the top of the lift columns.
3. When the mounting points under the work surface align with the mounting holes on the top of the lift columns, insert and loosely tighten the bolts. While you are attaching the work surface, make sure someone else is holding the work surface steady.
4. Repeat for the other lift column, but you may find that you need to gently move the console feet so that the mounting points in the work surface align with the mounting holes on the top of the lift column. Insert and loosely tighten the bolts for this lift column. If you need to move the console feet, do not apply pressure or force against the equipment tray as this could damage it.
5. When you have all bolts attached, you can tighten them on both lift columns.
other bracket hole. A small screw driver might help to slide the flexible cable track into place.
8. Repeat for the other flexible cable track.
The work surface is now attached to the console base.
To attach the work surface to an auxiliary unit base
1. With the assistance of 1 other person, lift the work surface and align the mounting holes on the bottom of the work surface with the mounting holes on the base unit.
2. When the mounting points under the work surface align with the mounting holes on the base unit, insert and loosely tighten the bolts. While you are attaching the work surface, make sure someone else is holding the work surface steady.
3. When you have all bolts attached, you can tighten them. The work surface is now attached to the auxiliary unit base.
Attaching monitors to the Experion Orion
Console
Attach the high-definition monitors to the slat rails on the Experion Orion Console.
The instructions for attaching monitors to the Experion Orion Console are available as a video on YouTube.
http://youtu.be/iulroSB9HB8
An outline of the steps required to attach the monitors is also provided below.
Prerequisites
n The console base should be in its final position, with the work
surface attached.
n You will need the mounting tools and fasteners from the toolkit. TIP: Honeywell recommends that you install and adjust the monitors with the following in mind:
l The gap between monitors should be minimized.
l The angle of the monitors should be appropriate for the line
of sight of the operators.
l The bottom of the monitors should be positioned just above
the work surface.
To attach the monitors to the console
1. Extend the height of the monitor mount poles.
a. Turn the lever on the slide mount counter-clockwise and then extend the height of the monitor mount pole.
b. Push down any plastic sleeves to the bottom of the monitor mount pole.
c. Turn the lever on the slide mount clockwise to lock the monitor mount pole in position.
2. Unlock and remove the slide mounts from the slat rail. a. On the top of each slide mount, lift the lever up.
b. Tilt the bottom of the slide mount away from the slat rail, and then remove the slide mount from the slat rail.
3. Attach the slide mounts to the monitor arms. 4. Attach the monitor plate.
a. Align the monitor plate with the mount points on the back of the monitor.
b. Ensure that the monitor plate has the correct orientation. c. Insert all screws. Once all the screws are in place, tighten them
using the hex key.
5. Slide the monitor arms into the monitor plate. While sliding the monitor arm into place, lift up and hold the spring-loaded thumb screw. When the monitor arm is in the final position on the monitor plate, release the thumb screw.
TIP: Due to the size and weight of the monitors, you will need at least three people to lift and position the monitors into place.
b. Ensure that the bottom of the slide mount is away from the slat rail.
c. Once the top of both slide mounts are connected, tilt the monitor down so that the bottom of the slide mounts connect with the bottom slat rail.
d. Lock the slide mounts into the slat rail by pushing the top lever down.
7. Adjust the monitors into the required depth and angle.
8. Tilt the monitors into the required position. Lock the tilt position on each monitor arm by tightening the hex screw located behind the monitor arm mounting point.
The monitors are now attached to the console.
Running cables through the Experion Orion
Console
Run cables through the Experion Orion Console, such as power cables, HDMI cables, and USB cables.
The instructions for running wires in an Experion Orion Console are available as a video on YouTube.
http://youtu.be/ufz3UfFpHRM
An outline of the steps required to run the cables is also provided below.
Prerequisites
n You will need the following items from the toolkit:
l Cable ties
l Scissors or a wire cutter
To remove the cable covers from the console
1. Remove the slat wall back cover.
a. Locate the thumb screws at each end of the slat wall back cover.
b. Pull down on the thumb screws and remove the cover. 2. Remove the slat rail post cover from each side of the console. 3. Remove the console feet cover, and the rear console leg cover,
4. Repeat for the other side of the console. 5. Remove the lower raceway cover.
To run the cable for the slat rail power bar
1. Depending on where you are located, complete one of the following sets of instructions:
North American
Region Regions outsideNorth America Universal Power
1. Unfasten the power cable located in the slat wall cavity.
2. Pull the power cable end through the slat rail, into the slat rail post, and down into the flexible cable track.
3. Thread the cable through the flexible cable track, and then over and down into the console leg.
4. Pull the cable across the lower raceway to the power strip. 5. Push the power
cable plug into the power strip.
6. Repeat these steps for the slat wall
a. Pull the cable up from the flexible cable track and into the slat rail posts. b. Pull the
cable across from the slat rail posts and into the slat wall cavity. c. Push the
power cable plug into the power strip. d. Repeat these
steps for the slat wall power cable on the other side of the console.
You will find a power cable in both energy chains.
a. Remove the slat rail post covers and pull the power cable ends up through the cage opening on both sides.
b. Feed the power cable ends into the slat rail electrical housing on both sides.
c. Plug the power cables into the two power bars located in the slat rail electrical housing.
To run the lift column cables
1. In the flexible cable track, locate the cable with the coupler attached, which connects to the lift control located in the lower raceway.
2. Under the slat rail post, locate the end of the work surface lift control cable.
3. Connect the two cables together and store the cable lengths in the slat rail post.
4. Thread the safety pressure tape cable from the underside of the work surface, through the flexible cable track and console legs, and through to the lower raceway. If this safety pressure tape is activated, the movement of the lift column stops.
5. Remove the existing cable connected to port 1 on the lift column control.
6. Push the lift control dongle cable into port 1 in the lift column control.
7. On the other end of the lift control dongle, push in the work surface control cable, and push in the safety pressure tape cable.
To run the alarm light panel cables
1. Pull the alarm light cable up from the flexible cable track into the slat rail posts, and then pull it across the back of the slat wall cavity.
2. Connect the two parts of the alarm light cable together, and secure it within the slat wall cavity using cable ties.
3. Repeat these steps for the alarm light cable on the other side of the console.
To run the monitor cables
1. Connect the monitor cables to the power outlets on the slat wall. 2. Push any excess cable length through the brush grommet and
into the slat wall cavity.
3. Within the slat wall cavity, excess cable lengths can be secured using cable ties.
4. Thread the HDMI monitor cables through the brush grommets into the slat wall cavity. The minimum cable length from the slat wall to the equipment tray is 3 point 35 meters or 11 feet.
5. Thread the cable along the slat wall and down into the slat rail post.
6. Pull the cable down the slat rail post and into the flexible cable track.
7. Thread the cable through the opening in the equipment tray and onto the cable tray above the workstation. Excess cable length can be secured and rested on the cable tray.
8. Connect the HDMI cable to the workstation.
To run the work surface cables
1. Open the work surface power socket lid and thread any USB or other device cables through the opening. You can move the cable along the work surface slot to the required location.
2. Under the work surface, thread the cable through the under work surface cable management and into the flexible cable track. 3. Thread the cable through the opening in the equipment tray and
then connect it to the related equipment. 4. Unfasten the power cable for the work surface. 5. Pull the cable down into the flexible cable track.
6. Thread the cable through the opening in the equipment tray and then push the power cable plug into the power strip.
7. Connect any work surface devices requiring power to the work surface power sockets located under the work surface power socket lid, and thread any excess cable lengths through the
opening where they can be secured under the work surface cable.
Installing the alarm light panel
Install the alarm light panel on the top of the slat rail.
Install the alarm light panel by carefully placing the alarm panel into the groove on the top of the slat rail.
At the rear of the slat rail, towards the top, there are five screws that hold the alarm light panel to the slat rail.
2. Position the alarm light panel by carefully placing the alarm panel into the groove on the top of the slat rail. As the slat rail is curved, you will need to flex the alarm panel to make it fit into the groove. The alarm panel should come to rest on top of two pre-installed set-screws inside the groove to prevent it from resting on the LEDs located at the bottom on the groove
3. Insert and loosely tighten each of the five screws. 4. Once the five screws are in place, tighten all screws.
Raising and lowering the work surface
Raise and lower the work surface using the work surface lift control.
The work surface lift control has a lock. If only one bar is displayed in the work surface lift control display, the lift columns for the work surface are locked.
Figure 3-4: Work surface lift control display indicating that the lift columns are locked
After 5 seconds of inactivity on the work surface lift control, the lift columns lock.
To raise or lower the work surface
1. If the work surface display indicates that is locked, press and hold the S button on the work surface lift control for one second.
Do not hold the S button longer than four seconds, otherwise the lift columns will lock again.
When the height of the work surface appears in the work surface lift control display, the lift columns are unlocked. Release the S button.
2. Do one of the following:
To Do this
Raise the work surface
Press and hold the up button. The work surface will rise, and the work surface lift control display will display the height of the work surface. Release the up button when the work surface reaches the desired height.
Lower the work surface
Press and hold the down button. The work surface will lower, and the work surface lift control display will display the height of the work surface. Release the down button when the work surface reaches the desired height.
Setting preset heights for the work surface
Store up to three work surface heights in the work surface lift control memory.
Each height is stored in a memory location. The 1, 2, and 3 buttons on the work surface lift control represent each memory location.
Prerequisites
n The lift columns must be unlocked to store a work surface height,
or to move the work surface to a stored height.
To store a work surface in the work surface lift control
memory
1. Position the work surface to the required height.
The lift columns must be unlocked.
2. Press the S button on the work surface lift control.
“S” will appear on the work surface lift control display, and will blink for three seconds.
3. While the work surface lift control display is blinking, press the 1, 2, or 3 button to store the work surface height.
“S1”, “S2”, or “S3” will appear for one second on the work surface lift control display, depending on the memory button you pressed.
4. If you do not want to store a work surface height to a memory location, press the up or down button.
To move the work surface to a stored height
1. Press and hold the 1, 2, or 3 button on the work surface lift control.
2. Continue to hold the button until the work surface reaches the stored height.
CAUTION: If you need to reset the lift columns, the operator should never stay seated with their legs underneath the work surface, as the columns may return to their lowest position and could trap their legs between the chair and the
work surface. There is a safety cut-out mechanism to prevent this, but that should be seen as a “LAST RESORT” safety device.
Confirming the installation of an Experion
Orion Console
Checklist items to confirm that the installation of an Experion Orion Console has been successful.
To confirm the installation of an Experion Orion
Console
Check Details
Ensure power is connected to the console.
After power has been connected to the Orion Console, check that the power light located on the power strips within the lower raceway and equipment tray are illuminated.
Check that the work surface will raise and lower using the work surface puck.
For more information, see "Raising and lowering the work surface" on page 27.
If the work surface lift control does not work, check that the work surface lift control cable from the work surface is
connected to the lift control cable located in the flexible cable track.
Check that the work surface will stop lowering when pressure is applied to the tape switch on the underside of the work surface.
Place a chair at its highest setting where it can still slide underneath the work surface. Do not sit in the chair. Standing next to the console, use the work surface lift control to lower the work surface. If the underside of the work surface touches the chair and the lift columns do not stop, immediately release the down button on the work surface lift control. If the lift columns did not stop, check the following:
l The lift control dongle is connected to the lift control in the
Check Details
l The safety pressure tape cable is threaded from the
underside of the work surface through to the lower raceway and is connected to the lift control dongle.
Check that the alarm light is displaying the startup color pattern, and both on both sides of the alarm light panel.
The alarm lights display a startup color pattern when the alarm light controller USB cables are connected to a workstation and the workstation is powered on.
If the alarm light startup color pattern is not displayed, check the following:
l The power light located on the power strip within the lower
raceway is illuminated.
l In the slat wall cavity, the alarm light controller cables on
both sides of the console are connected.
l The workstation that is connected to each alarm light
controller USB cable is turned on.
Open the equipment tray and check that the interior light illuminates.
When the equipment tray door is opened, or the removable covers on the top of the equipment tray are removed, LED lighting within the equipment tray illuminates. If these lights do not illuminate, check the following:
l The power light located on the power strip within the
equipment tray is illuminated.
l The switch located on the equipment tray door surround is
present and releases when the equipment tray door opens.
l The magnetic switches located on the equipment tray
openings for the removable covers are present and correctly aligned.
On the sides of the equipment tray, check that the Honeywell logo illuminates.
Check that the power light located on the power strip within the equipment tray is illuminated.
Check that the
monitors turn on. If the monitors do not turn on, check the following:
l The power light located on the power strip within the lower
raceway is illuminated.
Check Details
wall power strips are connected to the power strip within the lower raceway.
l The power cables for the monitors are connected to the slat
wall power strips.
Check that the keyboard and mice control the required
workstation.
Check that the keyboard and mice USB cables are threaded from the work surface to the required workstation in the equipment tray.
Installing an auxiliary unit
Considerations when installing an auxiliary unit on your Orion Console.
Auxiliary units can be added to your Experion Orion Console, enabling you to store more equipment in your console. This section explains how to install an auxiliary unit on your console.
Prerequisites
To complete this installation you will need:
n The 1–1/2 inch button head bolts that came with the unit. n 5/32” hex driver
n 3 tech screws
To install an auxiliary unit
1. Remove the base of the auxiliary unit and the work surface from the shipping crate and use a dolly or trolley to move them close to their final installation position. The units are very heavy; you will need three people to move the base and two people to move the work surface.
3. With the work surface attached, slide the auxiliary unit next to the console and align the back of the auxiliary unit with the console equipment storage. Leave a 1/8” (0.125 cm) gap between the console and the auxiliary unit.
4. Adjust the auxiliary unit levelers so that the top of the unit is flush with the console equipment storage.
5. When the two surfaces are level, use the hex driver to loosen the bolts on the side panel bracket (shown below in red) and slide the bracket up to be in contact with the underside of the console.
6. Tighten the bolts to fix the bracket to the side panel and screw a tech screw into each of the three holes in the top of the bracket to secure it to the console.
7. Open the console lower raceway and you will find a power cable labeledRAUXor LAUXmeaning left or right side of the console. 8. Remove the front panes of the auxiliary unit. Feed the cable
through the console foot and into the auxiliary. Pull the cable up and behind the frame and fan, and then plug into the power bar, as shown below in green.
4
ORION CONSOLE
Install and configure equipment in an Experion Orion Console.
In this section:
Installing hardware within the equipment tray
Considerations when installing hardware within the equipment tray. Hardware, such as workstations and thin clients, are installed in the lower portion of the equipment tray. Located above any installed hardware, in the upper portion of the equipment tray, are the cable trays, which can be used for securing excess cable lengths.
When installing a workstation from the equipment tray door, the rear of the workstation should be positioned towards the front of the console, and the front of the workstation should be positioned towards the rear of the console. This ensures that most cable
connections at the rear of the workstation are as close as possible to the power strip and cable tray located in the equipment tray.
When installing thin clients, it is strongly recommended that you use the mounting kit supplied. This will ensure that additional spacing is provided for the thin client, which requires additional ventilation so as not to overheat. Failure to use the mounting kit could potentially lead to equipment failure.
5
Service an Experion Orion Console.
In this section:
Cleaning the Experion Orion Console 40 Maintaining Experion Orion Console components 43 Turning off and turning on power to the lift columns 43
Recalibrating the lift columns 44
Cleaning the Experion Orion Console
Honeywell recommends cleaning the Experion Orion Console using recommended cleaning products.
Three Vileda NanoTech microfiber cloths are supplied with each console. Additional cloths can be ordered from local distributors. If you need assistance, contact your local Honeywell representative. The recommended Vileda NanoTech microfiber cloths have nano particles of silver embedded within the microfiber structure. These cloths, when dampened with plain water will clean greasy marks, fingerprints, and dust from the alarm light panels and other console components. When the silver gets in direct contact with bacteria and germs, it kills them efficiently (99.9% bacteria or germs removal when wiping surfaces - certified by BMA), preventing bacterial growth and build-up. There is no growth of bacteria or germs on the cloths and the effect does not fade away when the cloths are washed.
Cleaning the Alarm Panel
Aerosol or chemical cleaners should never be used on the acrylic alarms panels as they will leave unsightly marks and scratches that may not be able to be removed. Spray and aerosol may damage nearby electronic monitors or other sensitive equipment on the
consoles. Chemical cleaners may damage and discolor the acrylic and its special abrasion resistant coating.
Only lint-free, water-dampened, microfiber cloths should be used for cleaning the acrylic alarm light panels. Paper towels, household dusters, and other cloths are likely to scratch the surface and may leave fiber residue. Honeywell recommends only using microfiber cloths with embedded nano particles of silver for cleaning the acrylic alarm light panels. After extensive testing, the recommended cloths provide the best results for removing grease, fingerprints, and dirt from the alarm light panel without creating smudges or scratches.
Cleaning the monitors
The monitor manufacturer’s instructions should be followed when cleaning monitors on the consoles. In many cases, the Honeywell
Cleaning the work surface
The Honeywell recommended microfiber cloths used for cleaning the acrylic alarm light panel can also be used for cleaning the work surface, as well as removing bacteria. For multi-user, multi-shift consoles in a 24/7 control room, Honeywell recommends that the work surface and operator equipment placed on the work surface be wiped down between each shift to remove smudges, dirt, and bacteria. Experion Orion Console High Pressure Laminate (HPL) work surfaces can withstand sustained temperatures up to 105°C (225°F). However, prolonged or extreme heat might cause discoloring. Although minor cuts and scratches can be repaired, deep cuts and cracks will require the service of a professional. Chemicals and acids should be not be used for routine cleaning. If any of these items come in contact with the work surface, wipe them up at once. Some of these items, when left on the surface, may cause discoloring, which can be difficult to remove.
Item Cleaning technique
Spills and
stains Most everyday spills can be removed with the cleaning techniques listed.Some stains, however, such as food dye, tea, and fruit drinks, may require a bit more aggressive cleaning. These common stains can be removed with a cloth dampened with a small amount of full-strength bleach (bleach should only come in contact with the surface for 2 to 5 minutes) followed by a wipe down with a water dampened cloth.
While your work surface will not burn, if a lighted cigarette were to come in contact with it, it could leave a nicotine stain or a scorch mark which cannot be removed.
Scratches The HPL work surface is highly durable and should not scratch easily. Deep scratches are difficult to remove without the assistance of a professional. Although highly durable, the work surface must never be treated with products containing abrasive substances such as abrasive sponges, steel wool or sand paper.
Severe
damage Should your HPL work surface sustain a deep gouge, fracture, crack, orany other severe damage, a professional fabricator may be able to repair your work surface.
Cleaning other parts of the Orion Console
Item Cleaning technique
Equipment tray The acrylic edging surrounding the equipment tray requires similar cleaning to the acrylic alarm light panel. No other special cleaning fluids or materials are required for other parts of the console apart from dusting the surfaces and a regular wipe down. Sprays and aerosols should always be avoided and not used on the console or near any of the electronic equipment in or on the console.
The same micro-fiber cloths can be used for acrylic edging and wiping down the console to remove dust and dirt.
Abrasive cleaning liquids and scourers should not be used on any of the parts of the console. Regular dusting and/or
vacuuming of all surfaces is recommended to help maintain their beauty and longevity.
Painted surfaces Use a soft damp cloth (not wet) for general cleaning purposes. If stains are present, use a mild soap.
The paint used on the console is an HP scratch resistant powder coat, however the scratch resistance is only designed to maintain the paint and delay the signs of normal wear and tear. Avoid using any other cleaning fluid or abrasive
materials which may scratch the powder coat. Lift columns If an actuator becomes dirty it should be cleaned
immediately to prevent the accumulation of residues. However it is an electrical component, and aerosols sprays and liquids should not be used.
Wipe the column with a damp cloth and water. If necessary a small amount of isopropyl alcohol on a cloth can be used. Ensure that washing water with chemical additives is pH-neutral. Excessively acidic or alkaline water can permanently damage the columns.
Maintaining Experion Orion Console
components
Maintain Experion Orion Console components, such as monitor arms and supporting brackets.
Item Description
Lift
columns ATTENTION: The lift columns contain no user serviceable parts. Do not attempt to service them. Do not apply any lubricates to them.
Monitor
arms If the monitor tilt position is not be being retained, you may need tocheck and tighten the screws located on the monitor arm. If the monitor depth and angle is not being retained, the springs in the monitor arms may be broken or exceeded their serviceable lift span. You may need to order replacement monitor arms.
Supporting
brackets Once a month, you should check the tightness of the screws on thesupporting brackets located within the equipment tray. If required, tighten these screws.
Turning off and turning on power to the lift
columns
Turn off and then turn on power to the lift columns to reset them.
To reset the lift columns
1. In the lower raceway, locate and remove the power cable from the lift column control.
2. Wait 5 seconds.
3. Insert the power cable back into the lift column control.
CAUTION: If you need to reset the lift columns, the operator should never stay seated with their legs underneath the work surface, as the columns may return to their lowest position and could trap their legs between the chair and the work surface. There is a safety cut-out mechanism to
prevent this, but that should be seen as a “LAST RESORT” safety device.
Next steps
If you had preset heights stored in the work surface lift control memory, you will need to store these preset heights again. For more information, see "Setting preset heights for the work surface" on page 29.
Recalibrating the lift columns
If there is a power outage at your facility, the lift columns may need to be recalibrated.
If the lift columns need to be reset, the operator should never stay seated with their legs underneath the work surface, as the columns may return to their lowest position and could trap the operator’s legs between the chair and the work surface. There is a safety cut-out mechanism to prevent this, but that should be seen as a “LAST RESORT” safety device.
Prerequisites
n Electrical connections to the console are in place and power has
been restored.
To reset the lift columns
1. Press and hold the S button on the work surface lift control for one second.
2. Press and hold the down button on the work surface lift control.
Keep holding the down button until the work surface reaches the lowest position. The work surface will stop moving automatically. Keep holding the down button. If the lift columns are out of alignment and after about 5 seconds of continuing to hold the down button, the work surface will move slowly down, until it
Results
The lift columns are recalibrated.
Troubleshooting lift column errors
Error codes might appear on the work surface lift control display. These error codes will only appear when a work surface lift control button is touched in unlocked mode. The work surface lift control display will blink while showing the error.
Diagnostic check
Error code: E01
Cause
The work surface has an unknown position and needs to be reset.
Solution
Complete the following steps to reset the lift columns:
1. In the lower raceway, locate and remove the power cable from the lift column control.
2. Wait 5 seconds.
3. Insert the power cable back into the lift column control.
CAUTION: If you need to reset the lift columns, the operator should never stay seated with their legs underneath the work surface, as the columns may return to their lowest position and could trap their legs between the chair and the work surface. There is a safety cut-out mechanism to
prevent this, but that should be seen as a “LAST RESORT” safety device.
Diagnostic check
Cause
An overload in upwards direction has occurred. There may be caused by a weight that exceed the specified limits on the work surface or slat rails, and the lift columns are unable to lift this weight
Solution
Remove any weights that exceed the specified weight limits for the lift columns and try raising the work surface again.
Diagnostic check
Error code: E03
Cause
An overload in downwards direction has occurred. There may be an object on top of the equipment tray or located in front of the
equipment tray that is stopping the work surface from lowering.
Solution
Remove any obstructions between the equipment tray and the work surface, or the floor and the work surface, and try lowering the work surface again.
Diagnostic check
Error code: E16
Cause
An invalid key sequence has occurred, such as holding down two buttons on the work surface lift control at the same time.
NOTICES
Trademarks
Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks of Honeywell International, Inc.
ControlEdge™ is a trademark of Honeywell International, Inc. OneWireless™ is a trademark of Honeywell International, Inc. Matrikon® and MatrikonOPC™ are trademarks of Matrikon
International. Matrikon International is a business unit of Honeywell International, Inc.
Movilizer® is a registered trademark of Movilizer GmbH. Movilizer GmbH is a business unit of Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Trademarks that appear in this document are used only to the benefit of the trademark owner, with no intention of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including software, of third parties. The third party materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor. The licenses, notices, restrictions and obligations, if any, may be found in the materials accompanying the product, in the documents or files accompanying such third party materials, in a file named third_party_ licenses on the media containing the product, or at
https://www.honeywell.com/en-us/privacy-statement..
Documentation feedback
You can find the most up-to-date documents on the Honeywell Process Solutions Support website at:
If you have comments about Honeywell Process Solutions documentation, send your feedback to:[email protected]
Use this email address to provide feedback, or to report errors and omissions in the documentation. For immediate help with a technical problem, contact HPS Technical Support through your local
Customer Contact Center, or by raising a support request on the Honeywell Process Solutions Support website.
How to report a security vulnerability
For the purpose of submission, a security vulnerability is defined as a software defect or weakness that can be exploited to reduce the operational or security capabilities of the software.
Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services.
To report a potential security vulnerability against any Honeywell product, please follow the instructions at:
https://www.honeywell.com/en-us/product-security.
Support
For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-support-contacts/Pages/default.aspx.
Training classes
Honeywell holds technical training classes that are taught by process control systems experts. For more information about these classes, contact your Honeywell representative, or see
