Welcome to
BANCO PRODUCTS (INDIA) LTD.
An ISO/TS 161949 : 2002 Company
is in the business of Engine Cooling & Gaskets for
various applications since last four decades
.
BANCO in Brief
Manufacturing Radiators for Automotive and Industrial application.
Charge Air Coolers for Heavy Commercial Vehicle, Off Road Vehicle, Stationery Engine.
Oil Coolers for Earth Moving Application, Compressors, Locomotives & other Industrial Application.
Fast growing, innovative and adaptive Engineering Components company catering to Automotive and Industrial sector (Power, Generation, Construction)
Continuous absorption and application of newer technologies in design, development & manufacturing to make world class products.
Technical collaboration and equity participation by Japan Metal Gasket, Pioneer in making metal gaskets.
Listed on National Stock Exchange and The Stock Exchange, Mumbai.
Ongoing expansion and investment for backward integration and tooling, testing/validation facilities.
Integrated structure to offer rapid prototyping and quick productionisation
Sales turnover for financial year 06-07 is Rs. 260 Crores (USD 65 Mn.)
ü Continuous technology
upgradation and new inhouse product development programs.
ü Highest priority to customer
satisfaction and product reliability.
ü Design support from Banco technical
team to OEM clients for their new product developments.
ü Continuous quality improvements
through effective feed back from the Banco field service/ marketing staff.
ü Strong background of supply
reliability leading to customer faith.
Cooling packages in copper-brass construction for light, medium and heavy duty diesel engine applications up to 4000 H.P. locomotive engines.
Combi-coolers for Water/Air/Oil cooling for gensets, off-road equipment and other industrial applications.
Brazed Aluminium Radiators and Charge Air Coolers with varying core depths for on-road and off-road applications.
PRODUCT RANGE
Ø
RADIATORS
Ø
OILCOOLERS
ü Continuous technology
upgradation and new inhouse product development programs.
ü Highest priority to customer
satisfaction and product reliability.
ü Design support from Banco technical
team to OEM clients for their new product developments.
ü Continuous quality improvements
through effective feed back from the Banco field service/ marketing staff.
ü Strong background of supply
reliability leading to customer faith.
INITIATIVES COMPANYWIDE
•
Black belt training program has been
started.
•
Project based green belt and yellow belt
training is going on.
•
DMAIC process has been launched in all
concerned departments.
Corporate Sales Growth Trends
$17
$22
$32
$38
$65
0
10
20
30
40
50
60
70
Y r. 0 2-03 Y r. 0 3-04 Y r. 0 4-05 Y r. 0 5-06 Y r. 0 6-07Figures
in Mn
USD
Corporate Sales Performance
32%
8%
60%
PARTIAL LIST OF OUR INDIAN OEM CUSTOMERS FOR
ENGINE COOLING PRODUCTS
’
Caterpillar India Pvt. Ltd.
’
Bharat Earth Movers Ltd. (Komatsu)
’
Ashok Leyland
’
Asia Motor Works Ltd.
’
TATA Motors
’
Force Motors Ltd.
’
Mahindra & Mahindra Ltd.
’
John Deere Tractor division
’
TAFE (Massey Ferguson)
’
Cummins India
LIST OF EXPORT OEM CUSTOMERS
’
Jungheinrich Moosburg Gmbh, Germany
’
B.M.C.,Turkey
èQuick Product Development, Rapid Proto-typing. èResponsive, Flexible, Flat Organization.
èExcellent In-House Tool Room facility.
èIn-House Research and development backed by experienced
engineers, concurrent software system & modern testing.
èEstablished Quality system.
èOngoing investment in adaptation of technology & processes
with focus on better quality, effective cost, committed deliveries.
èRight attitude – to be with customer all through-out
.
ORGANISATION STRENGTH
Aluminimum Braze [Radiator (OEM &Export )]
Aluminium Braze Charge air cooler [OEM & Export after Market] Aluminium Braze Oil Coolers
[OEM & Export after market] Copper brass Industrial radiator
[Domestic & Export market] Gasket [Export market]
Bhaili Division
Copperbrass Radiator [Export market] Gasket [OEM Market] Elastomeric Products: [OEM, Replacement & Exports] Compress Fiber Jointing sheet plantAnkhi Division
OUR MANUFACTURING UNITS
PLANT - I (Bhaili):
Production Facilities:
1. Aluminium Braze Radiators : OEM & Exports Aftermarket
2. Aluminium Braze Charge Air Coolers : OEM & Exports Aftermarket 3. Aluminium Braze Oil Coolers : OEM & Exports Aftermarket
4. Copper/Brass Industrial Radiators: Domestic Aftermarket & Export Aftermarket
5. Gaskets : Export markets
6. Rubberized Cork : OEM, Replacement & Exports Central Facilities:
Ø Product R&D, Tool Design,Tool Mfgr., Product Testing, Strategic Sourcing Ø Marketing offices, EDP, HR & Training, Plant Engineering, Finance, Admin.
PLANT 1 - BHAILI
ALUMINIUM UNIT
PLANT 1 - BHAILI
Inspection of Tubes and
burst Pressure testing
OUR MANUFACTURING UNITS
Plant - II (Anakhi):
Production Facilities:
1. Copper/Brass Radiators: Export Market
2. Gaskets : TOTAL OEM production and MLS gaskets 3. Elastomeric Products: OEM, Replacement & Exports Central Facilities:
è
Banco Products (I) Ltd. is currently capable of
producing 20000 Copper radiators, 1400 steel tank
industrial radiators per month.
è
Banco Products (I) Ltd. is capable of producing
80,000 brazed aluminum units per month. Current
capacity utilization is about 70%. Depending on
product mix, we would have to invest balancing
equipments to reach full capacity utilization.
è
In house capability to manufacture 6 sizes of Seam
Welded Aluminium Tubes on TUBE MILL imported
from USA.
PRODUCTION CAPABILITY
ALUMINIUM RADIATOR
MANUFACTURING
ALUBRAZE PLANT
’
THREE STATE-OF-THE-ART AMERICAN FURNACES FOR CORE BRAZING USING CAB (CONTROLLED ATMOSPHERIC BRAZING) TECHNOLOGY’
IMPORTED FIN MACHINES FROM USA, SPAIN AND FAR EAST, MAKING AVAILABLE THE WIDEST RANGE OF AIRWAY FINS.’
CLEANSING OF ASSEMBLED CORE BY AQUEOUS DEGREASER AND FLUXING BY FLUXER USING THE LATEST GLOBAL TECHNOLOGYNOCOLOK
®Flux CAB Process Sequence
Brazing l Wet Fluxing l Aqueous Degreasing (Drying) Fluxing Degreasing Cleaning Component Assembly CoolingFLUX APPLICATION WITH
Radiators for Ashok Leyland Truck / Bus
Application
Typical Radiator
Application
Bar & Plate type oil
coolers with core depth
from 51 to 113 mm
Cu
Cu
-
-
Br. Radiators with
Br. Radiators with
core depth from 56 mm
core depth from 56 mm
to 183 mm
RANGE OF FINS / TURBULATORS:
LOUVERED FINS : 8mm, 12.5mm & 9.25mm HEIGHT IN 24, 34, 36, 42 & 48 WIDTH. BUMP FINS : 8mm, 12.5mm & 9.25mm HEIGHT IN 24, 34, 36, 42 & 48 WIDTH.
WAVY FINS : FIN HEIGHT RANGE FROM 8mm TO 12.5mm & WIDTH UP TO 200mm TURBULATORS : HEIGHT RANGE FROM 1.75mm TO 12.5mm & WIDTH UP TO 200mm
è
Contemporary & advanced design software for Heat Transfer
prediction for Copper Brass and Aluminum fin surfaces.
è
Pro-Engineer platform used in product design processes to
achieve perfect fit and match.
è
Ability to handle several heat transfer projects simultaneously
due to availability of trained design engineers.
è
Continuous research programs undertaken in aluminum
brazing and in copper soldering technology for improving
service life of heat exchanger units in various environments.
PRODUCT DEVELOPMENT FOR OEMs
Enquiry Feasibility study by cross functional team Rapid prototyping with temporary tooling Producttesting product assemblyFinal tooling & Prototype testing & approval
Pilot batch production &
PRODUCT TESTING & VALIDATION
è Thermal Performance Test on Wind Tunnel è Coolant Pressure Impulse Test for Radiators è Oil Pressure Impulse Test for Oil Coolers
è Coolant Pressure Drop Test
è 3D Vibration and Test controlled Amplitude and
Acceleration with frequency sweep capability
è Thermal Shock Test
è Internal Corrosion testing
In-house Product Testing Facility
Pressure Impulse Test Rig
Pressure Impulse Test
Internal Corrosion Test Rig
Heat Dissipation Test (Wind tunnel)
Tool rooms equipped with state-of-art CNC Machines
(Maho-Deckel, Fadal, Makino etc.) together with
highly experienced tool design engineers & mould
makers
è Drawn-cup/Intercalary Oil Coolers for compact, highly efficient oil
cooling requirements which are 20 % more efficient but cheaper than available packages in India.
è Inter-cooler with inner fin turbulator which will be more than 15%
efficient in weight and cost.
è Development of higher grades of engineering plastics tanks for use
in small sized intercoolers e.g. for SUV type vehicles
è Development of large All aluminum Radiators for Cars and SUV to
be made in one shot for higher product reliability.
PRODUCT DESIGN CENTRE
è Electronic Data Interchange
(EDI) system compatible with that of various OEMs and suppliers.
è In-house CAD System
infrastructure with latest 2D and 3D software i.e. Pro-E Wild Fire, AUTO CAD 2004, FEA
In BANCO you can get;
A knowledgeable, reliable, flexible associate.
A responsive, sensible supplier.
A technology enthusiastic, willing to work out
options to arrive at optimum solutions.
An environment conscious corporate, developing
by design the best possible energy efficiency.
A trustworthy friend you can bank upon.
Banco Products (I) Ltd. is a rapidly growing company.
Impressive Export Sales growth is an indicator of worldwide product acceptance.
Processes at Banco Products are well laid down and proven. Banco Products (I) Ltd., as an organization, has intrinsic strengths which guarantee a cost-effective, high quality product.
Management at Banco Products (I) Ltd., has a track record of reinvestment of large portion of corporate earnings in state of art equipments to maintain competitive edge in the industry.
Contact us at,
Banco Products (India) Ltd.,
BIL, Near Bhaily Railway Station, Padra Road Distt. Vadodara – 391410
Phone- 0265-2680220 (4 Lines) Fax – 0265 – 2680433
