PRESENTATION
PRESENTATION
Qatargas II
Qatargas II
November 4th 2004
November 4th 2004
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Summary
Qatar LNG site
QGII overall development project QGII onshore development preject Technological features
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QATARGAS EXISTING LNG PLANT BLOCK DIAGRAM
Non Associated Natural Gas Non Associated Natural Gas Sulphur Recovery Liquefaction LNG Storage Loading Fractionation C5+ Gasoline Dehydration Condensate Stabilisation Mercury Removal Scrub column Refrigeration Ethane Propane Refrigerant Make up LNG Field condensate N2 Rejection Field Facilities Pipeline Reception Acid Gas
Removal Fuel gas
Fuel gas
Mercury Removal
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Qatar LNG Site plan
Rasgas
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT Evaporator MR/C3
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EXISTING QGI LNG PLANT
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QGI EXISTING LNG PLANT
EXISTING SLUG CATCHER
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EXISTING QGI LNG PLANT
EXISTING SLUG CATCHER EXISTING BOILERS AND GTGS
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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EXISTING QGI LNG PLANT
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QGI EXISTING LNG PLANT
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QGI EXISTING LNG PLANT
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QGII Development Project – Main Features
Qatargas II (QG II ) Owner JV: 70% QP ; 30% EM QGII Integrated project
Î Offshore production platforms and pipelines
Î Onshore gas treating and LNG facilities
Î LNG ships
Î LNG receiving terminal in the UK Overall QGII Project Design Basis
Î Wellhead Gas: 3000 MSCFD Î FOB LNG: 15.6 MTA Î Condensate: 120 000 BLD Î Propane: 1 MTA Î Butane: 0.7 MTA QGII MILESTONES
Î EPC unpriced proposal : August 31st 2004
Î EPC priced proposal : November 8th 2004
Î EPC Contract Award: December 15th 2004
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Record LNG Train Size
ExxonMobil Others Trini d ad 0 2 4 6 8 10 ‘78 ‘82 ‘89 ‘97 ‘99 ‘03 ‘05 ‘06 ‘07 beyond ‘07 ‘72 ‘64 Ca
pacity per Train (MTA)
QG II Excludes Condensate And LPG Eg ypt Rasgas 1/2 Rasgas 3
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QATARGAS II LNG PLANT BLOCK DIAGRAM
Non Associated Natural Gas C5+ Gasoline LNG Non Associated Natural Gas C3 C4 Sulfur Recovery Liquefaction Field Facilities Non Associated Natural Gas LNG Storage Loading Fractionation Dehydration Condensate Treatment Mercury Removal NGL Extraction Refrigeration Ethane Propane RefrigerantMake up LNG condensate N2 Rejection Pipeline Reception Acid Gas
Removal Fuel gas
C5+
Condensate Stabilization
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EPC Split of Work
JV Composition: 60% Chiyoda ; 40% Technip Chiyoda is leader Chiyoda Î LNG Trains Î Sulphur recovery Technip Î Inlet Facilities Î Utilities Î Offsites (flare)
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QG II LNG Site Plan & Work Split
CHIYODA TECHNIP LNG Berth N°4 Qatargas 1,2,3 Seaw Rasgas ater chan nel
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QGII Train 4 3D View
Qatar
gas
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Plot Plan for Process Area
Ref/Liquefactio
n
C3/C4 Treater
Fractionation
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Plot Plan for SRU
For Future
Expansion
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Overall Plot Plan for Train-4~7
Tr- 4
Tr- 5
Tr- 6
Tr- 7
SRU for
Tr- 4/5
SRU for
Tr- 6/7
Utility for Tr- 4/5Utility for Tr- 6/7
FCW For Tr- 4/5 FCW For Tr- 6/7
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QGII- Technological features
Technological features
Î APCI AP-X Liquefaction Processes
Î A complex train design with
z High energy efficiency – heat recovery on GT exhausts z C3+ NGL recovery (Ortloff Score process)
z Gas phase removal of mercaptan sulphur
z Large electrical motors for power transfer and pressurized refrigerant compressor start up
Î GE Frame 9 Gas turbine drivers
Î Abnormally large utilities and offsites
z Cooling water z Flare
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APCI AP-X Process
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2 3
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Air Products and Chemicals AP-XTM Hybrid Process
LIQUEFACTION AND SUBCOOLING SWEET LEAN GAS LNG DEHY SCRUB COL. MAIN EXCHANGER (SWHE)
AP-XTM HYBRID CYCLE
NITROGEN REFRIGERATION SYSTEM
COMPANDERS
E C
PROPANE CHILLING & SMALL EXPANDER
COLD BOX NITROGEN
RECYCLE COMPRESSOR SUB-COOLER (SWHE) LNG FLASH DRUM MIXED REFRIGERANT (M.R.) COMPRESSORS PROPANE COMPRESSOR PROPANE CHILLERS PRE-COOLING: PROPANE SYSTEM
• New refrigeration process required for larger train capacities
–Extension of Existing Technology
–Combines LNG and Air Separation Technologies
–Uses Two Spiral Wound Heat Exchangers (SWHE)
• Three refrigeration services
–Propane (45oC to -30oC)
–Mixed hydrocarbons (-30oC to
-114oC)
–Gaseous nitrogen (-114oC to
-160oC)
• New process + large capacity = large refrigeration requirement
–275 MW of power required for 7.8 MTPA of lean LNG + .85 MTPA of LPG
–Current technologies require 150 MW for 4.7 MTPA Train of rich LNG
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APCI AP-X Process: Spoolwound exchangers
Helically wound 10mm tubes All aluminium construction
Low technological risk despite new configuration
Two exchangers in series for LNG condensation (against MCR) and subcooling (against N2)
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QGII Block diagram – Train 4
Natural Gas Reception/ Slug catcher* Sulphur recovery Tail gas treatment De H2O De RSH NGL recovery Gasoline Fractionation Condensate* Stabilization* MS Regen. Sulphur* Butane* Propane* Rich LNG* Lean LNG* Liquefaction (MR) Subcooling (N2) Precooling (C3)
GE 9
K
HRSG 200t/hGE 9
K
GE 9
K
HRSG 200t/h Boiler* 4x240t/h HP steam users Power from QG El. usersPower plants & Client development Gas plants e.g. OGD3
Industrial
gases
Rasgas 3
Flare (~NLNG)
VFD Motor/gen. 45MW AGRCW (~Omifco)
2x37MW “ELICS”But all of the new features have references or parallels in other
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New – GE Frame 9E in Mechanical Drive
275 MW Total Refrigeration Power Required 3 GE Fr 9 GT’s per train Frame 9E • Scale-up of Frame 7 • 130 MW ISO • 210,000 kg package • 50,000 kg rotor
• 350 Power Generation service since 1979
• 4 in Steel Mill service since 1998
Customized for LNG Service
• Speed range 96%-102%
• Continuous duty, base load
• Extended maintenance intervals with ExtendorKitTM
• Meets Qatar environmental requirements using DLN1 Frame 9E Incentives
• High Power - 100 MW site rating (49oC day)
• 3000 RPM - better compressor speed match
• Flat LNG production
Motor/Generator
• 45MW
• 60MW during peak
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Flare
QGII
Î Five flare tips at one location
z 2x60” (two dry flares in parallel) z 2x66”
z 1x72”
Î 200m elevation
QGI
Î Four flare tips at one location
z 44” z 2x52” z 24”