EKS4 Error Codes

GMK 5180

EKS 4 Error Codes

Error Groups:

SENSORS - Group 1

1 Lift cylinder, piston side pressure 1 Identifier

2 Lift cylinder, piston side pressure 2 Alive Counter (signal recognition) 3 Lift cylinder, rod side pressure 3 Below measuring range tolerance 4 Main boom angle A 4 Above measuring range tolerance

5 Main boom angle B 5 Status byte

6 Main boom length A 6 Check byte

7 Main boom length B 7 Sensor A & B out of tolerance 8 Telescope cylinder length A 8 Sensor switched off

9 Telescope cylinder length B 9 Other errors 10 Jib horizintal angle reference A (PTJ)

11 Jib offset angle B (PTJ)

12 Jib cylinder, piston side pressure CAN Error

13 Jib cylinder, rod side pressure 1 Bus State

15 CAN channel 1 2 Receiver Warning Level >= 96 16 CAN channel 2 3 Transmit Warning Level >= 96 17 CAN channel 3

18 CAN channel 4 Comp. 19

19 Tele 5 has exceeded comparison length tolerance 1 External length drum & internal 20 Offset angle / Removable calibration angle sensor tele picture tolerance > 80 cm 21 Comparison of ECOS length sensor with inner Comp. 21

drum is above acceptable tolerance 1 Internal length drum & ECOS length sensor tolerance > 30 cm

DIGITAL INPUTS - Group 2

Component Component

Identity: Errors:

1 In-position (pinning) 0 No error

5 Main Hoist 1 Cable break

7 Auxiliary Hoist 2 Short to ground

12 Boom pins 3 24V signal (this is not an error!) 13 Telescope cylinder pin, left 4 Unstable signal

COMMUNICATION - Group 3

Component Component

Identity: Errors:

1 Time 2 Alivecounter

2 Tele picture 3 Comparison tele picture - ECOS

3 Tele request is out of tolerance

6 Comparison tele picture 4 Checkbyte

Kinematic - Group 4

CRANE PROGRAM - Group 5

Component Component

Identity: Errors:

1 Curve General:

2 Swingaway lattice jib 2 not locked 4 Main Boom

5 Load Charts Curve:

6 Crane Type 4 Incorrect chart

7 Derricking cylinder, jib

Main Boom /

Swingaway lattice jib:

1 No rigging curve found 3 Angle tolerance is too small /

Jib too steep

4 Angle of main boom is too small 5 No fixed curve found

6 Angle of main boom is too big 7 No variable curve found 8 Angle tolerance is too big /

Jib too flat

9 Differences are too big (caculated to measured angle)

Load Charts:

4 Incorrect load charts

Crane Type:

4 Incorrect crane type

Derricking Cylinder Jib:

1 Force cylinder overload

2 Load to high for derricking cylinder

DISPLAY - Group 6

Component Component

Identity Errors:

1 Relay Group 1

2 Relay Group 2 Relay Group:

3 Digit 7 Relay not valid

4 Led 8 Time out

5 Brightness

6 Outrigger Front Fuse:

7 Outrigger Rear Comp. 9 Group 1

8 A/D conversion 1 Fuse 1

9 Fuse group 1 2 Fuse 2

10 Fuse group 2 3 Fuse 3

11 ADC 0 4 Fuse 4

12 ADC 1 5 Fuse 5

13 ADC 2 6 Fuse 6

14 ADC 3 Fuse:

15 ADC 4 Comp.10 Group 2

16 Beep 1 Fuse 7

17 Display board 2 Fuse 8

18 Input / output board 3 Fuse 9

19 Load level 4 Fuse 10

20 Excess temperature 5 Fuse 11

6 Fuse 12

General

0 No error

1 Input / output BUS ERROR 2 Input / output ERROR 3 Invalid

4 Unstable signal

5 Error during re - reading 9 undefined

Comp. 20

6 Temperature display 7 Temperature adapter

MISCELLANEOUS - Group 7

Component Component

Identity: Errors:

1 Extenal RAM test 1 General error

2 External RAM test address 2 Address error 3 Para Test 1, only with bridge 3 Check sum error

4 Para Test 2 4 Low voltage

5 I / O Bus test address 5 Incorrect data

6 I / O Bus test data 6 Write protection cancelled 7 Real time clock voltage 7 Time out

8 Para 1 protect bit 8 Time out CP

10 Display board 11 Voltage (5 volts) 12 A/D converter

13 Display board I / O error 20 I / O board

21 V batt test

22 I / O board I / O error 23 Digital input test 28 Calc parity 29 Time 32 RTC ERR 33 WRPROT ERR

SOFTWARE - Group 8

2 BUS error 3 Max. reading exceeded

3 Aux error 4 Timeout

4 VCC error 5 No bridge

5 IO error

6 VBAT error Comp. 6

7 Address error 4 Voltage remained

8 Illegal instruction

9 PRIO VIO Comp. 20 - 23

10 TRAPCC TRAPV 1 Address error

11 CHK CHK2 Instruct 2 Checksum 12 Division zero 13 Trace 14 Line 1011 EMU 15 Line 1111 EMU 16 Hardware BPT 17 COPRO VIO 18 No Handler 19 Format err 20 Parameter 1 Read 21 Parameter 1 Write 22 Parameter 2 Read 23 Parameter 2 Write

OPERATON - Group 9

Component Component

Identity: Errors:

1 SLI Code 1 Data input

2 Data Input 2 Confirm rigging code

3 By - Pass 3 Last data set

4 Auto calibration 4 Data buffer full

5 Auto calibration released 6 SLI by - passed

Errorcodes GMK5180

Errorcode Group Component Description

1011 Sensors Pressure sensor 1, piston No response of pressure sensor 1, piston side of the derricking cylinder.

1012 Sensors Pressure sensor 1 piston Internal error of pressure sensor, measured values are not updated.

1013 Sensors Pressure sensor 1, piston The value is below the measuring range tolerance

1014 Sensors Pressure sensor 1, piston The allowable maximum value has been exceeded.

1015 Sensors Pressure sensor 1, piston Pressure sensor indicated internal error.

1016 Sensors Pressure sensor 1, piston Data transmission error.

1017 Sensors Pressure sensor 1, piston The allowable pressure difference to sensor B (2) has been exceeded (max. 5 bar).

1018 Sensors Pressure sensor 1, piston The pressure sensor was manually switched off with keypad inputs at the central unit.

1019 Sensors Pressure sensor 1, pistion Undefined, basic function indicates error

1021 Sensors Pressure sensor 2, pistion No response of pressure sensor 2, piston side of the derricking cylinder.

1022 Sensors Pressure sensor 2, piston Internal pressure sensor error, measured values are not updated.

1023 Sensors Pressure sensor 2 pistion The value is below the measuring range tolerance.

1024 Sensors Pressure sensor 2, piston The allowable maximum value has been exceeded.

1025 Sensors Pressure sensor 2 pistion Pressure sensor indicates internal error.

1026 Sensors Pressure sensors 2, pistion Data transmission error.

1027 Sensors Pressure sensors 2, piston The allowable pressure difference to sensor A (1) has been exceeded (max. 5 bar).

1028 Sensors Pressure sensor 2, pistion The pressure sensor was manually switched off with keypad inputs at the central unit.

1029 Sensors Pressure senosr 2, pistion Undefined, basic function indicates error.

1031 Sensors Pressure sensor, rod side No response of the pressure sensor, rod side of the derricking cylinder.

1032 Sensors Pressure sensor, rod side Internal pressure sensor, measured values are not updated.

1033 Sensors Pressure sensor, rod side The value is below the measuring range tolerance.

1034 Sensors Pressure sensor, rod side The allowable maximum value has been exceeded.

1035 Sensors Pressure sensor, rod side Pressure sensor indicated internal error.