www.zarges.com
Further information is available on the Internet or from your ZARGES distributor.
Special solutions
Our solutions at a glance
01 Online configurator for steps and bridging steps page 06
02 Planning system for fixed ladders page 08
03 System modular kit for special solutions page 10
04 Access solutions page 14
05 Work and maintenance platforms page 16
06 Fall protection and guardrails page 20
04
Access solutions10
Mobile scaffold towers01
Steps and bridging steps05
Mobile work and maintenance platforms07 Tanker steps page 22
08 Lift cars and access units page 23
09 ZAP ZARGES work platforms page 24
10 Mobile scaffold towers page 26
11 Aluminium cases page 27
12 Special containers page 28
13 Service & information page 29
02
Fixed ladders07
Tanker steps05
Stationary work and maintenance platformsIDEA
&
OFFER
IMPLEMENTATION
&
REALISATION
SERVICE
&
SUPPORT
Individual solutions.
Solutions in consultation with our specialist consultant.
Excellent price/performance ratio
through the use of configurators
and system modular kits.
Detailed offers with drawing
and 3D model around the clock.
Technical documentation.
Reliable supply of spare parts.
Seminars and training courses.
Product testing.
After-sales service.
Prompt assistance in the event of problems.
We can find the right solution for you – challenge us
To ensure the optimum solution, even for complex individual problems, we take
responsibility for the entire process chain – from planning to production and
assembly right through to after-sales service.
Quick solutions through standardisation.
Swift implementation and delivery.
On-site assembly by our specialist personnel possible.
High quality and safety.
Compliance with all relevant standards.
TÜV-tested constructions.
Individual solutions.
Solutions in consultation with our specialist consultant.
Excellent price/performance ratio
through the use of configurators
and system modular kits.
Detailed offers with drawing
and 3D model around the clock.
Technical documentation.
Reliable supply of spare parts.
Seminars and training courses.
Product testing.
After-sales service.
Prompt assistance in the event of problems.
CONTACT
Find your
ZARGES distributor at:
www.zarges.com
The advantages for you
Standard-compliant online configuration with real-time 3D visualisation.
Direct offer including 2D drawing with all important dimensions.
3D-model drawings for importing into your plans/ construction plans (after approval by ZARGES).
Delivery within just a few days.
Extremely simple assembly with the ZARGES connection system.
Made to measure at no extra charge!
It’s as easy as this:
configure – submit – done!
www .creaxess.com
Take advantage of our 24-hour online service! Stationary steps or mobile platforms:
The ZARGES online configurator simplifies the configuration of your access steps including all relevant standards.
Online configurator for steps and bridging steps
01
No special product
know-how required:
Just follow the
instructions on the screen!
The system will guide you and prompt you to enter all relevant information such as heights, platform lengths or guardrail versions.
Just a few steps are all it takes to obtain your offer, including drawing – that’s how easy it is.
Configuration options
Inclination angles of 45° and 60°.
Vertical heights of up to 4,510 mm with 45°.
Vertical heights of up to 5,250 mm with 60°.
Tread widths of 600, 800 and 1,000 mm.
Choice of tread surface:
aluminium, grooved, or steel open grid. Further options can be configurated online.
Individually configurable steps and
bridging steps for access or for maintenance
work on industrial installations and
machinery
We are there for you:
Personal advice from
your ZARGES expert.
Use the online configurator
for steps and bridging steps.
www .creaxess.com
Direct link to
the configurator:
It’s as easy as this:
configure – submit – done!
http://accessladder.zarges.com/
Take advantage of our 24-hour online service: Maintenance or emergency ladders on buildings or machinery access ladders: The new ZARGES planning system simplifies configuration of your fixed ladder system including all relevant standards.
Planning system for fixed ladders
02
The advantages for you
Standard-compliant online configuration with real-time 3D visualisation.
Direct offer including 2D drawing with all important dimensions.
3D models for importing into your plans (after approval by ZARGES).
Downloads of static calculations, measurement and check sheets, product images, presentations and much more.
Tender documents for planners and architects.
ZARGES fixed ladders offer an inexpensive solution for emergency ladder systems, access to machinery and plants and other permanent means of access for building maintenance. All components are from a single source, are optimally matched and allow individual adjustment to the specific application and the on-site requirements. Quick and easy assembly on site helps to make them so cost-effective!
Multi-section fixed ladder systems Fixed ladder for access to machinery Stationary fixed ladder on a silo
We are there for you:
Personal advice from
your ZARGES expert.
Take advantage of our
online configurator for
fixed ladders.
http://accessladder.zarges.com/
Direct link to
the configurator:
Quadruple bridging steps Tractor test bench
The advantages of the
ZARGES system modular kit:
Adaptable to your individual needs.
Low weight for easy movement and manoeuvrability.
High-precision, dimensionally accurate yet sturdy design.
Form-locked connection of the individual modules.
Corrosion- and solvent-resistant for a long service life – no surface protection required!
UV-resistant.
100 % recyclable.
Ergonomically designed for industrial applications, added safety and easy operation.
Long-term supply of spare parts and easy replacement of components.
Compliance with all relevant standards
and regulations:
DIN EN ISO 14122 – Permanent means of access to machinery.
DIN EN 1090 – Execution of steel structures and aluminium structures.
Machinery directive 2006/42/EC.
DIN EN ISO 9001 – Quality Management.
Surfaces for platforms and treads.
Platforms.
Steps and ladders.
Guardrails and scaffolding.
Adaptation to contours.
Chassis.
Height adjustment.
Accessories.
The individual modules:
System modular kit for special solutions
Fixed steps Access steps with variable angle of
inclination (quadruple-beam steps) Telescopic steps Ladder
Aluminium, serrated Aluminium, XCut Metal profile grate, embossed Open grid Aluminium ribbed plate
Surfaces for platforms and treads
Steps and ladders
Platforms
Example of a straight platform Example of a U-shaped wooden platform
Fixed Folding Sliding plates Sliding plates, fan-shaped
Extension, mechanical/electrical Extension, manual
Sliding coffers
Adaptation to contours
Manual via forklift/crane Mechanical, via gear racks
or cable winch Electric Hydraulic, incl. Safety Mechanism
Height adjustment
Fixed Pluggable Folding Swing-out
Rotatable door
Telescopic Pole barrier
Lowerable Horizontal sliding Hook-on Self-closing door
Castors with brake and Total Stop Triple castors with brake Flanged wheels Setting roll
Stabiliser Stabiliser with extension, swing-out Stabiliser with height adjusters Telescopic stabiliser with height adjusters (90°)
Chassis and castors
Media – electrics Media – compressed air Media – lighting
Gap bridges Eye hooks Fork-lift brackets Quick-release device
Guide rollers Barrier tapes/chains Tool trays Jack up device
Sigma padding Tubular padding Corrugated padding Drawbars
In the ZARGES system modular kit, we offer the following, in various designs: stationary/mobile
steps, ladders or ramps, in combination with rest platforms or a work platform.
Push-up ladder with platform
Fixed steps with swing-out guardrail doors Swivelling steps Special steps
with two levels
Laterally movable steps for slanting access
Access solutions
04
Stationary access with rest platform Access steps/quadruple-beam steps with variable inclination
Access as a ramp Fixed ladder system on a cooling tower
Swivelling access steps
Mobile maintenance platform incl. TÜV approval for the transport of persons
Test benches with sliding coffers and crane Work platform with height-adjustable machine feet for operation of the unit
Gangway system
Stationary work platform
Work and maintenance platforms
05
ZARGES work and maintenance platforms
can be adapted to almost any contours and
can be attached to the floor with the help of brackets or attached directly to the installation. They can be combined with our access steps to form stationary or mobile platforms which adapt perfectly to suit your requirements. Their robust aluminium construction can bear loads of up to 500 kg/m².
Ceiling-suspended work platform with gas-pressure-spring-supported
maintenance trapdoors Mobile, height-adjustable maintenance platform, can be dismantled, with tele-scope and ladder access, adaptation to contours by means of sliding coffers
Gangway system firmly attached to a machine Work and maintenance platform as a test bench Work and maintenance platform
Work platform for a load claw
Coupled work and maintenance platform Maintenance platform with fall protec-tion, attached directly to the machine
Maintenance platform for a pump station
Firmly attached work platform
Work and maintenance platforms
05
ZARGES work and maintenance platforms with peripheral
handrails and platform railings as well as fall protection devices above machinery and plants guarantee the highest
level of safety while working. The various chassis designs ensure easy mobility.
We supply a platform which has a quick-release function,
can be dismantled, is variable in width, with folding ramps or as scissor-lift solutions, height-adjustable or
Rail-guided work platform, can be dismantled, in combination with scaffolding Mobile work platform with folding platforms
Mobile work platform with folding platform and crane
Electrically height-adjustable, mobile maintenance platform
Hook-on, telescoping fall protection devices
Fall protection on both sides and the front end of a work platform Guardrails and fall protection
on a test bench
Mobile and extra-high fall protection
Fixed, peripheral fall protection device
Fall protection and guardrails
06
Various guardrails and fall protection devices ensure high safety and flexibility with regard to your requirements:
Quick-fit guardrails.
Height-adjustable railing cages. Cantilevered railing cages.
Pluggable and variable railing cages.
Cantilevered, longitudinally movable railing cage on a gangway system Fall protection device above a machine on a test bench
Pluggable railing cage Height-adjustable railing cage
Fuelling and maintenance gantry Tanker steps with rectangular, height-adjustable railing cage
Height-adjustable tanker steps with oval railing cage Height-adjustable
tanker steps
Tanker ladder
Tanker steps
07
ZARGES tanker steps provide safe access for filling, servicing or cleaning your tankers or fuelling stations.
Available in fixed or height-adjustable versions,
stationary or mobile. Their sturdy construction
and variety of guardrail contours deliver what they promise: the highest degree of safety at all times.
Lift cars and access units
08
ZARGES ladder-guided access units, type-tested in accordance with the Machinery Directive 2006, are a convenient option for the vertical transportation of persons or materials.
Our Service-Lift TBA 6000-5 gives you convenient access to heights of up to 120 metres.
Our manually or electrically operated mobile
platforms ensure quick and safe access to
your machinery and systems. Wherever it is not possible to attach a work platform or where a work platform is not adequate, our lift cars can transport your specialist personnel to the necessary points on the machine.
Generously dimensioned, sturdy storage tray
Folds to compact dimensions Height adjustment Can be moved even when unfolded
Easily collapsible due to folding
braces Folds to compact dimensions
Chassis with height adjuster Height adjustment
The ZARGES ZAP work platforms offer the highest level of safety, even during lengthy maintenance and inspection work, when working above head level or handling bulky or heavy objects, and they meet the requirements of the EU directives for working at heights.
ZAP ZARGES work platforms
09
ZAP telescopic platform ladder
ZAP work platform
watchset-up-video:
ZARGES tip
watch
set-up-video:
Flexible applications due to three different platform heights with just one work platform Folding frame and pivotable steps mean space-saving transport and storage
Central brake locked by pedal
operation Central brake released by lifting the product Comfortable access via 200 mm deep treads Steps swing up into transport position
Swing-up steps with treads 200 mm deep for comfortable and safe ascent.
Can be moved very quickly and comfortably, as it has four swivel castors on the access section and two fixed castors on the support section.
Ready-for-use in no time through central brake on the access steps.
Can pass through doors – even when erected.
Large-area work platform, 1,800 × 600 mm.
Tested to BGR 173 – total platform load 200 kg/m2.
ZAP assembly platform
watch
set-up-video:
The advantage of scaffold towers is that they can be dismantled into their individual parts quickly and without tools, allowing
space-saving storage.
Here, with its Z 600 series, ZARGES offers a wide range of
standard mobile scaffold towers in three platform lengths
(1.80 m; 2.50 m; 3.00 m) and in two platform widths (single and double platform width), allowing working heights of up to 14 m, the maximum permissible working height in accordance with EN 1004.
The new Z 600 S-PLUS mobile scaffold tower with advanced
guardrail offers the necessary safety here, even during erection and dismantling of the mobile scaffold tower.
Mobile scaffold towers coupled end-to-end
Round scaffolding with flexible corner elements
In addition to standard scaffold towers, ZARGES also offers customer-specific solutions. For example work platforms consisting of two standard scaffold towers with additional bridging. It is also possible to couple scaffold towers end-to-end or connect round scaffolding and standard scaffolding with flexible corner elements.
Working heights from 5.40 m to 8.20 m 3 bridging lengths:
1.80 m; 2.50 m or 3.00 m
You can find more information in the main catalogue and under:
ZARGES tip
Mobile scaffold towers
10
All sizes also available with approval for the transportation of hazardous goods.
ZARGES tip
BAM 8311 ZARGES 4 B / X102 / S / 14 / D
2260
7
Example application: K 424 XC with customer-specific foam insert for safe transport of sensitive equipment
Sensitive equipment for expeditions, urgently required foreign aid or hazardous goods on the move: The classic K 470 from ZARGES offers perfect protection for everything you need to take with you – even under extreme conditions. A comprehensive range of system accessories ensures that you have the optimum packaging solution whatever the task in hand.
Castors integrated into a sturdy aluminium frame give the K 424 XC optimum mobility. High load-bearing capacity despite low dead weight – the legendary ZARGES quality speaks for itself.
Comfortable pull handles ensure ergonomically perfect handling, while extra-large replacement castors can be fitted if necessary for greater ground clearance in difficult terrain. A flexible range of interior fittings offers additional solutions which meet virtually all requirements for securing the content of the case.
You can find more information in the main catalogue and under:
ZARGES tip
You can find more information in the main catalogue and under:
ZARGES tip
ZARGES K 470
ZARGES K 424 XC
Examples of our service and quality:
Pressure-sealed construction.
Waterproof design.
Cargo protected against shocks and vibrations.
Stackable containers.
Recesses for fork lifts, lifting lugs.
Paint and labelling to customer specifications.
Unlimited potential for built-in items, from single items to bulk material.
Generously sized containers for large equipment Stapelbare Behälter
K 470 with special measurements Pressure-resistant special containers with air-conditioning units
Special containers made from aluminium are individual, customer-specific solutions, creatively designed to your specifications and manufactured using state-of-the-art technology. The areas of application include the storage and transport of large equipment, components, missiles and other components for air and space travel and industrial applications on land, by sea and air.
Special containers
12
Please fill in the key data into the checklist and we work out your individual product solution in a specified offer.
Short description of purpose of use: Q Inside use Q Inside use, stored/parked outside* Q Outside use*
Requested delivery:
Please outline here roughly the situation and the desired solution: Q Alternatively: Please see enclosed sketches and pictures
Customer:
Company:
Contact person/department: Street:
Postal code/City: Phone:
E-Mail:
General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote.
Dimensions:
Platform dimensions : mm (length/width)
Platform overhang: Q yes
(Please note in sketch including measurements)
Contour adaptation: Q yes* (Please note in sketch including measurements)
Bumper at the platform: Q yes (Please specify position in the sketch)
l
Vertical platform height, fixed: mm (Vertical measurement from the floor to the top edge of platform)
Vertical platform height, adjustable*:
from mm to mm
Clear height (if necessary): mm (Struts clear area from the ground to the bottom edge platform)
Clear width of platform (if necessary): mm (Struts clear area in relation to platform width)
Kind of height adjustment (in case of height adjustment only)*:
Q manually by hand/fork lift Q mechanically by winch
Q mechanically by toothed rack Q hydraulic
Q electrical Q other:
Stair access:
Stair width(usable area):
Q 600 mm Q 800 mm Q 1.000 mm Q other: mm
Stair inclination: Q 45° Q 60° Q other*: °
OR maximum stair span*: mm (in case of space restriction)
Ladder access:
Q Access by means of standard ladder from the Zarges program
Q Others*:
Step and platform coverings:
R = Slip class according to DIN 51 113Aluminium: Q serrated aluminium (R9) Q Aluminium checker plate (R10) – for platform only
Open grid: Q Aluminium (R13)* Q Steel (R12)*
Perforated metal
covering*: Q Aluminium (R13)* Q Steel (R13)*
Wooden
covering: Q laminated wood – for platform only
Fall Protection/Railings:
Platform rail: Q rigidly mounted Q pluggable Q Others, according to sketch*
If not all railing segments should be in the identical version, please mark in the sketch accordingly.
Stair handrail: Q rigidly mounted Q pluggable
Passage barrier: Q swing gate Q pole barrier
Load capacity:
Load capacity per step: Q 150 kg Q Others*: kg
Required load capacity of platform/total construction:
Q 300 kg total load (2 persons)
Q 150 kg total load, e.g. with overhang (1 person)
Q Others*:
Chassis for mobile products:
Q Standard chassis with traverse
Q Narrow chassis with ballast weights – max. width of chassis: mm
Q Central front lever chassis with two feet*
Q Central front and rear lever chassis with four feet*
Q Standard chassis with telescopic traverse + spindles*
Standard version with two swivel and two fixed castors with ∅ 150 mm
Electrical grounding: Q Yes*
Supplies:
Q Current* Remarks:
Q Pressurized air* Remarks: Q Water* Remarks:
Q Lighting* Remarks:
Corrosion protection (according to EN ISO 12 944):
Standard: Category C2 – Low polluted atmosphere, dry climateQ Category C3* – urban and industrial atmospheres with moderate SO2 pollution or temperate climate
Q Kategorie C4* – industrial atmosphere and coastal atmosphere with moderate salt load
Standards/documentaion:
Standard version:
Stairs/Railings according to DIN EN ISO 14 122
Stability on mobile products according to DIN EN 131-7/DIN EN 1004
Optional standards:
Q EN 1090 in EXC 2 – for fixed installation in buildings Q Others*:
Language for documentation/Instructions for assembly and use:
Q German Q English Q Others:
Assembly:
Standard:
Delivery in pre-assembled components such as railings, platforms, stairs body
Q Make bid for complete assembly on site by ZARGES
General explanation on checklist: All options marked with * are procured specially in case of order. An exact time of delivery you get in your individual quote.
l
ZARGES also has the perfect solution for rail vehicles and aviation:
CONTACT
ZARGES Head Office
E-mail: zarges
@
zarges.de · Tel.: +49 881 687-109 · Fax: +49 881 687-500
For further information and advice, contact your local
ZARGES distributor
or visit
www.zarges.com
Special solutions for rail vehicles and buses
Item No. 303EN04 07/2015, ee-ZAR-3111
www.zarges.com
Further information is available on the Internet or from your ZARGES distributor.
The products shown here are only an excerpt from our overall range.
At ZARGES, our focus is on the customer. Innovative standard products, special solutions or comprehensive service – every day, our customers can rely on the safety and high quality of our range.
